Honeywell NXL manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Honeywell NXL, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Honeywell NXL one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Honeywell NXL. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Honeywell NXL should contain:
- informations concerning technical data of Honeywell NXL
- name of the manufacturer and a year of construction of the Honeywell NXL item
- rules of operation, control and maintenance of the Honeywell NXL item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Honeywell NXL alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Honeywell NXL, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Honeywell service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Honeywell NXL.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Honeywell NXL item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    NXL HVAC & COMPACT USER’S MANUAL[...]

  • Page 2

    AT LEAST THE 11 FOLLOWING ST EPS OF THE STA RT-UP QUICK GUIDE MUST BE PERFO RMED DURING THE INSTA LL[...]

  • Page 3

    CONTENT S NXL HVA C & COMPACT USER’S MAN UAL INDEX 1 SAFETY 2 EU DIRECTIVE 3 RECEIPT OF DEL IV[...]

  • Page 4

    A BOUT THE NXL HVAC & COMPACT USER'S MAN UAL A ND NXL A PPLICATION MANUA LS Congratulations[...]

  • Page 5

    Honeywell Honeywell Honeywell Honeywell Index 5(96) NXL HVAC & COMP A CT User's Manual Inde[...]

  • Page 6

    6(96) Index 6.2.5 Contro l te rmin al si gnals .....................................................[...]

  • Page 7

    Honeywell Honeywell Honeywell Safety 7(96) 1 1. SAFETY 1.1 Warnings 1 The components o f the pow er [...]

  • Page 8

    8(96) Safety Honeywell Honeywell Honeywell Honeywell 1 1.3 Earthing and earth fault protection The H[...]

  • Page 9

    EU Directive 9(96) 2 2. EU DIRECTIVE 2.1 CE marking The CE markin g on the product guarantees the fr[...]

  • Page 10

    10(96) EU Directive Honeywell Honeywell Honeywell Honeywell 2 A ll NX frequency converters fulfil al[...]

  • Page 11

    EU Directive 11(96) 2 EU DECLA RATION OF CONFOR MITY W e Manufacturer's na me: Vacon Oyj Manufa[...]

  • Page 12

    12(96) EU Directive Honeywell Honeywell Honeywell Honeywell 2 EU DECLA RATION OF CONFOR MITY W e Man[...]

  • Page 13

    Rece ipt of delivery 13(96) 3 3. RECEIPT OF DELIVERY NXL frequency conv erters have undergone sc rup[...]

  • Page 14

    14(96) Receipt of delivery Honeywell Honeywell Honeywell Honeywell 3 3.2 Type designation code NXL H[...]

  • Page 15

    Rece ipt of delivery 15(96) 3 3.5 Warranty Only manufacturing defects are covered by the warranty. T[...]

  • Page 16

    16(96) Technical data Honeywell Honeywell Honeywell Honeywell 4 4. TECHNICAL DATA 4.1 Introduction H[...]

  • Page 17

    Tec hnical data 17(96) 4 Figure 4-1. NXL block diag ram[...]

  • Page 18

    18(96) Technical data Honeywell Honeywell Honeywell Honeywell 4 4.2 Power ratings 4.2.1 NXL Compact [...]

  • Page 19

    Tec hnical data 19(96) 4 4.2.1 NXL HVAC – Mains vo ltage 380 – 500 V Mains voltage 380-500 V, 5 [...]

  • Page 20

    20(96) Technical data Honeywell Honeywell Honeywell Honeywell 4 4.3 Technical data Input voltage U i[...]

  • Page 21

    Tec hnical data 21(96) 4 Immunity Complies with EN50082-1, -2, EN618 00-3 EMC Emiss ions MF2-MF3: EM[...]

  • Page 22

    22(96) Installation Honeywell Honeywell Honeywell Honeywell 5 5. INSTALLATION 5.1 Mounting 5.1.1 NXL[...]

  • Page 23

    Ins tallation 23(96) 5 Figure 5-3. NXL Compact dimensions, MF2 Table 5-1. Di mensions of N XL, MF2 D[...]

  • Page 24

    24(96) Installation Honeywell Honeywell Honeywell Honeywell 5 Figure 5-4. NXL Compact dimensions, MF[...]

  • Page 25

    Ins tallation 25(96) 5 5.1.2 NXL HVAC (MF4 – MF6) The frequency conv erter shall be fixed with fou[...]

  • Page 26

    26(96) Installation Honeywell Honeywell Honeywell Honeywell 5 C A NK5 _ 2 D B A B 5.2 Cooling Forced[...]

  • Page 27

    Ins tallation 27(96) 5 5.3 Changing EMC prot ection class fro m H/C to T in NXL HVA C The EMC protec[...]

  • Page 28

    28(96) Cabling and connect ions Honeywell Honeywell Honeywell Honeywell 6 6. CABLING AND CONNECTIONS[...]

  • Page 29

    Honeywell Honeywell Honeywell Cabling and conn ections 29(96) 6 6.1.1 Cabling Use cables wi th heat [...]

  • Page 30

    30(96) Cabling and connect ions Honeywell Honeywell Honeywell Honeywell 6 6.1.1.1 Cable and fuse siz[...]

  • Page 31

    Cabling and connect ions 31(96) 6 6.1.2 Mounting of cable acce ssori es Enclosed to your NXL frequen[...]

  • Page 32

    32(96) Cabling and connect ions Honeywell Honeywell Honeywell Honeywell 6 5. Place the rubber gromm [...]

  • Page 33

    Cabling and connect ions 33(96) 6 6.1.3 Installation instruct ions 1 Befor e star ting t he insta ll[...]

  • Page 34

    34(96) Cabling and connect ions Honeywell Honeywell Honeywell Honeywell 6 6.1.3.1 Stripping lengths [...]

  • Page 35

    Cabling and connect ions 35(96) 6 6.1.3.2 Installation of cables to NXL Note: In case you w ant to c[...]

  • Page 36

    36(96) Cabling and connect ions Honeywell Honeywell Honeywell Honeywell 6 Figure 6-8. NX L Compact, [...]

  • Page 37

    Cabling and connect ions 37(96) 6 Installation of an external RFI filter to N XL Compa ct ( MF2-3) T[...]

  • Page 38

    38(96) Cabling and connect ions Honeywell Honeywell Honeywell Honeywell 6 RFI Filter ty pe Input vol[...]

  • Page 39

    Cabling and connect ions 39(96) 6 Figure 6-13. N XL HVAC ( 03-12), MF 4 Figure 6-14. Cab le installa[...]

  • Page 40

    40(96) Cabling and connect ions Honeywell Honeywell Honeywell Honeywell 6 Figure 6-15. N XL HVAC ( 1[...]

  • Page 41

    Cabling and connect ions 41(96) 6 Figure 6-17. NX L HVAC (3 8-61), MF 6 Figure 6-18. Ca ble instal l[...]

  • Page 42

    42(96) Cabling and connect ions Honeywell Honeywell Honeywell Honeywell 6 6.1.4 Cable installation a[...]

  • Page 43

    Cabling and connect ions 43(96) 6 6.2 Control unit 6.2.1 NXL Compact (MF2 – MF3) The control unit [...]

  • Page 44

    44(96) Cabling and connect ions Honeywell Honeywell Honeywell Honeywell 6 6.2.3 Control connections [...]

  • Page 45

    Cabling and connect ions 45(96) 6 6.2.4 Control I/O Terminal Signal Desc ription 1 +10V ref Referenc[...]

  • Page 46

    46(96) Cabling and connect ions Honeywell Honeywell Honeywell Honeywell 6 6.2.5 Control terminal sig[...]

  • Page 47

    Cabling and connect ions 47(96) 6 6.2.5.1 Jumper selections on NX L basic board The user is able to [...]

  • Page 48

    48(96) Cabling and connect ions Honeywell Honeywell Honeywell Honeywell 6 Figure 6-23. J umper selec[...]

  • Page 49

    Cabling and connect ions 49(96) 6 Figure 6-24. The location o f jumper blocks in MF2 ( left) and MF3[...]

  • Page 50

    50(96) Cabling and connect ions Honeywell Honeywell Honeywell Honeywell 6 6.2.6 Motor thermistor (PT[...]

  • Page 51

    Contro l Keypad 51(96) 7 7. CONTROL KEYPAD The control keypad is the link betwee n the NXL frequency[...]

  • Page 52

    52(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 7.1.2 Control place indicat ions Th[...]

  • Page 53

    Contro l Keypad 53(96) 7 7.2 Keypad push-buttons The NXL seven-se gment control keypad features 7 pu[...]

  • Page 54

    54(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 = Start button. Pressing this butto[...]

  • Page 55

    Contro l Keypad 55(96) 7 7.4 Navigation on the con trol keyp ad The data on the cont rol keypad are [...]

  • Page 56

    56(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 Figure 7-4. Keypa d navig ation cha[...]

  • Page 57

    Contro l Keypad 57(96) 7 Menu function s Code Menu Min Max Selections M1 Monitori ng me nu V1.1 V1.2[...]

  • Page 58

    58(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 7.4.1 Monitoring menu (M1) You can [...]

  • Page 59

    Contro l Keypad 59(96) 7 Code Signal name Unit ID Desc ription V1.1 Output freq uenc y Hz 1 Frequen [...]

  • Page 60

    60(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 7.4.2 Parameter menu (P2 ) Paramete[...]

  • Page 61

    Contro l Keypad 61(96) 7 Figure 7-6. Para meter valu e change proc edure enter S T O P I /O te rm R [...]

  • Page 62

    62(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 7.4.3 Keypad control menu (K3) In t[...]

  • Page 63

    Contro l Keypad 63(96) 7 7.4.3.2 Keypad reference The keypad reference submenu (R3.2) displ ays and [...]

  • Page 64

    64(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 7.4.4 Active faults menu (F4) The A[...]

  • Page 65

    Contro l Keypad 65(96) 7 7.4.5 Fault codes The fault codes, their causes and cor recting actions are[...]

  • Page 66

    66(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 17 Motor under load/ Pum p Dr y det[...]

  • Page 67

    Contro l Keypad 67(96) 7 53 Fieldbu s f ault The d ata con nec tion betw een the f ieldbu s Master a[...]

  • Page 68

    68(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 7.4.7 System menu (S6) The System m[...]

  • Page 69

    Contro l Keypad 69(96) 7 T6.8.2 .4 Op erati ng hour s trip cou nter hh:mm: ss P6.8. 2.5 Clear o pera[...]

  • Page 70

    70(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 7.4.7.1 Copy parameters The Copy pa[...]

  • Page 71

    Contro l Keypad 71(96) 7 Figure 7-11. Par ameter loc king 7.4.7.3 Keypad settings In the submenu S6.[...]

  • Page 72

    72(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 Timeout time ( P6.6.3) The Timeout [...]

  • Page 73

    Contro l Keypad 73(96) 7 HMI acknowledg e timeout (P6.7.3) This function allow s t he user to change[...]

  • Page 74

    74(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 Counters subm enu (S6.8. 1) In the [...]

  • Page 75

    Contro l Keypad 75(96) 7 Software info subm enu (S6.8 .3) The followi ng information can be found un[...]

  • Page 76

    76(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 For more informatio n on the expand[...]

  • Page 77

    Contro l Keypad 77(96) 7 7.4.8 Modbus interface NXL has a built-in M odbus RTU bus interface. The si[...]

  • Page 78

    78(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 7.4.8.2 Termination Resistor The RS[...]

  • Page 79

    Contro l Keypad 79(96) 7 Status Word 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 - - - - - - - - F Z AREF [...]

  • Page 80

    80(96) Control Keyp ad Honeywell Honeywell Honeywell Honeywell 7 7.4.8.5 Fieldbus parameters RS-485 [...]

  • Page 81

    Contro l Keypad 81(96) 7 Communication time-out (P6.10.7) If communication betw een two messages is [...]

  • Page 82

    82(96) Commissioning Honeywell Honeywell Honeywell Honeywell 8 8. COMMISSIONING 8.1 Safety Before co[...]

  • Page 83

    Commissio ning 83(96) 8 - motor nomina l speed - motor nomina l current You will find the value s ne[...]

  • Page 84

    84(96) Commissioning Honeywell Honeywell Honeywell Honeywell 8 9 Run the start-up tests w ithout the[...]

  • Page 85

    Commissio ning 85(96) 8 8.3 Basic parameters On the next pa ges you will find the list o f parameter[...]

  • Page 86

    86(96) Commissioning Honeywell Honeywell Honeywell Honeywell 8 8.3.2 HVAC parameters in NXL HVAC (Co[...]

  • Page 87

    Commissio ning 87(96) 8 8.3.3 Basic parameters (Control keypad: Menu P2     B2.1 / B2.1.[...]

  • Page 88

    88(96) Commissioning Honeywell Honeywell Honeywell Honeywell 8 P2.1. 16 P 2.1. 15.16 Analogue output[...]

  • Page 89

    Fault traci ng 89(96) 9 fault can be reset w ith the Reset button on the control keypad or vi a the [...]

  • Page 90

    90(96) Fault tracing Honeywell Honeywell Honeywell Honeywell 9 17 Motor under load/ Pum p Dr y detec[...]

  • Page 91

    Fault traci ng 91(96) 9 53 Fieldbu s f ault The d ata con nec tion betw een the f ieldbu s Master an[...]

  • Page 92

    92(96) Honeywell Honeywell Honeywell Honeywell 10 10. DESCRIPTIO N OF EXPANDER BOARD NXLOPTAA Descri[...]

  • Page 93

    Expander board N XLOPT A I 93(96) 11 11. DESCRIPTIO N OF EXPANDER BOARD NXLOPTAI Description: I/O ex[...]

  • Page 94

    94(96) Expander board NXLOPTA I Hone Hone Hone Hone y well ywell ywell ywell 11 Terminal Parameter s[...]

  • Page 95

    NXL HVA C Basic speed contro l – Quick setup 95 (96) 12 12. NXL HV AC BA SIC SPEE D CONTROL – QU[...]

  • Page 96

    Automation and Con trol Solutions Honeyw ell GmbH Böblinger Str. 17 71101 Schönaich, Ge rmany Tele[...]