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Honeywell BC7000L1000 manual

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Table of contents for the manual

  • Page 1

    CONVERSION WIRING DIAGRAMS FOR BC7000L1000 The diagrams and instructions contained in this booklet are for converting the following model programmers to BC7000 Microcomputer Based Burner Control System. TABLE OF CONTENTS Page Section l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 2

    SECTION I FIREYE C, D, E-SERIES CONTROL 120 V ONLY DIRECTIONS: 1. Disconnect all power to programmer. 2. Remove old programmer from subbase (trade-in to Honeywell Authorized Flame Safeguard Distributor). 3. Mark all wires on subbase; i.e., wires connected to terminal “D” should be marked “D.” Disconnect wires as they are marked. 4. Remove o[...]

  • Page 3

    E1214A FIREYE 70D10/26CF6-5022/26 CU6-5065 EP160/EP161/EP170 TO BC7000L/PM720L2004 or 1030[...]

  • Page 4

    E1215B FIREYE 24CJ5 - 5010/5011/3010/3011 25CU6 5062/5063/RS-2E 70D30/26CF6 5020/5021/1010/1011 EP380/EP381/EP390 TO BC7000L/PM720M2002[...]

  • Page 5

    E1216E FIREYE 24CJ5 5015 70D20/26CF6 5023/25 CU65055 EP260/EP261/EP270 TO BC7000L/PM720G2005[...]

  • Page 6

    SECTION II FIREYE P-SERIES CONTROLS 120 V ONLY DIRECTIONS: 1. 2. 3. 4. 5. 6. 7. 8. Disconnect all power to programmer. Remove old programmer from subbase (trade-in to Honeywell Authorized Flame Safeguard Distributor). Mark all wires on subbase; i.e., wires connected to terminal “D” should be marked “D.” Disconnect wires as they are marked. [...]

  • Page 7

    E1221A FIREYE 26RJ8 1016, 1016T 26RJ8 1012, 1012T, 6012, 6012T TO BC7000L + PM720G2005[...]

  • Page 8

    E1693 FIREYE 25RLJ84580 TO BC700L + PM720L1030[...]

  • Page 9

    E1217B FIREYE 25RU8 6560, 6570,6580 26RJ8 6060, 6070,6080, 6160 TO BC7000L + PM720L1030[...]

  • Page 10

    E1218A FIREYE 29RF5 1001, 1009, 6009 TO BC7000L + PM720G2013[...]

  • Page 11

    E1219A 26RJ8 6058, 6066, 6068 25RU8 6558, 6566 TO BC7000L + PM720G2005[...]

  • Page 12

    E1220A FIREYE 26RJ8 1002, 1003, 1008, 1011, 1018, 6008, 6018 29RF5 1000, 1002, 1005, 1015, 1104 29RF5 6015 TO BC7000L + PM720G2005[...]

  • Page 13

    SECTION Ill HONEYWELL R4126, R4127, R4181 CONTROLS 120 V ONLY DIRECTIONS: 1. 2. 3. 4. 5. 6. 7. 8. Disconnect all power to programmer. Remove old programmer from subbase (trade-in to Honeywell Authorized Flame Safeguard Distributor). Mark all wires on subbase; i.e., wires connected to terminal “D” should be marked “D.” Disconnect wires as th[...]

  • Page 14

    E1222A R4126A1172, 1180,1198 TO BC7000L + PM720L2004[...]

  • Page 15

    E1223A R4126A1008, 1016, 1024, 1032, 1040, 1057, 1081, 1149 R4126B1006, 1014, 1022 TO BC7000L + PM720G2005[...]

  • Page 16

    E1224A R4126A1073,1164 TO BC7000L + PM720L2004[...]

  • Page 17

    E1753 R4127A1155 AND R4127A1197 TO BC7000L + PM720G2005[...]

  • Page 18

    E1225A R4127 (ALL MODELS) EXCEPT R4127A1171, R4127A1155, R4127A1197, R4127B1039, AND R4127B1047 TO BC7000L + PM720G[...]

  • Page 19

    E1724A R4127A1171/R4127B1039/R4127B1047 TO BC7000L+PM720G2005[...]

  • Page 20

    E1226A R4181A1000, R4181A1026 TO BC7000L + PM720G2005[...]

  • Page 21

    E1227A R4181A1018, R4181A1034 TO BC7000L + PM720L2004[...]

  • Page 22

    E1228A R4181A1042, R4181A1059 TO BC7000L + PM720L2004[...]

  • Page 23

    SECTION IV HONEYWELL R4140 AND R4150, 20 TERMINAL SUBBASE 120 V ONLY NOTE: This cross reference does not include conversions for proprietary controls such as Cleaver Brooks, Vapor or Peabody Gordon Piatt models. Preignition Interlock Models: R4140G1007 R4140G1015 R4140G1106 R4140G1130 R4140G1148 R4140L All Models R4140M1145 R4140M1152 R4140M1160 R4[...]

  • Page 24

    REPLACING AN R4140M OR R4150M WITH START INTERLOCKS WITH A BC7000L/PM720M2002 *-X x x ;.-” .“. STEPS FOR CONVERSION 1. START INTERLOCKS BECOME PREIGNITION INTERLOCKS. 2. DISCONNECT DAMPER CONTROL WIRE FROM TERMINAL 10 CONNECT IT TO TERMINAL 11. 3. REMOVE JUMPER FROM TERMINAL BETWEEN TERMINAL 11 AND 12 (on some models). 4. IF LOW FIRE SWITCH IS [...]

  • Page 25

    E1237 REPLACING AN R4140M OR R4150M WITH PREIGNITION INTERLOCKS WITH A BC7000L/PM720M2002 2. DISCONNECT DAMPER CONTROL WIRE FROM TERMINAL 10 AND CONNECT IT TO TERMINAL 11. 3. 4. 5. REMOVE JUMPER FROM TERMINAL BETWEEN TERMINAL 11 AND 12 (on some models). IF LOW FIRE SWITCH IS NOT USED, CONNECT JUMPER WIRE BETWEEN TERMINALS 8 AND 13. JUMPER TERMINALS[...]

  • Page 26

    REPLACING AN R4140G OR R4150G WITH START INTERLOCKS WITH A BC7000L/PM720G2005 /PM720G2013 t * BC7000L/PM720G2005 /PM720G2013 STEPS FOR CONVERSION 1. START INTERLOCKS BECOME PREIGNITION INTERLOCKS. 2. 3. 4. FOR PM720G2005 ONLY JUMPER 15 TO 8 FOR 30-SECOND TRIAL FOR MAIN FLAME AT TERMINAL NO. 6. TERMINAL 16 MUST BE USED ON THE BC7000. IF AN EXTERNAL [...]

  • Page 27

    REPLACING AN R4140G OR R4150G WITH PREIGNITION INTERLOCKS WITH A BC7000L/PM720G2005 /PM720G2013 #f-----+--- -., ,,, ,):.> ?>., E.,li:,. ~ FOR PM720G20050NLYJ”MPER8T0 15 FOR3CISECCZNDTRIAL FOR ( +- ————=—=— —$==$ — Ji >: c, . MAIN AT TERMINAL 6. /+—’——— ———=— . J BC7000L/PM720G2005 /PM720G2013 STEPS FOR C[...]

  • Page 28

    REPLACING AN R4140L OR R4150L WITH A BC7000L/PM720L1030 /PM720L2004 L /-.., ‘-4 ~VJIRllUG CHANGE NOT NECESSARY FOR PM720LI030 BC7000L/PM720L1030 /PM720L2004 1. 2. 3. STEPS FOR CONVERSION IDENTIFY AND REMOVE BURNER CONTROLLER AND LIMITS CIRCUIT WIRE FROM TERMINAL NO. 4 ON THE Q520A ~ SUBBASE AND CONNECT TO TERMINAL NO. 16. IDENTIFY AND REMOVE HIGH[...]

  • Page 29

    SECTION V 1. 2. 3. 4. 5. 6. 7, REPLACING R4150 MODELS WITH 13- OR 15-TERMINAL SUBBASES Disconnect all power to programmer. Remove R4150 from subbase (trade-in to Authorized Distributor). Mark all wires on subbase; i.e., wires connected to terminal “9” should be marked “9”. Disconnect wires as they are marked. Remove old subbase. Install 20-[...]

  • Page 30

    E1229A CONVERSION FOR R4150A, B, AND C MODELS 120 VOLT ONLY USE BC7000L/PM720M2002[...]

  • Page 31

    E1230A CONVERSION FOR R4150G1004, G1020, G1046, G1103, G1111, G1145, G1178 MODELS 120 VOLT ONLY USE BC7000L/PM720G2013[...]

  • Page 32

    E1231A CONVERSION FOR R4150G1012 AND G1079 MODELS 120 VOLT ONLY USE BC7000L/PM720M2002[...]

  • Page 33

    E1232A CONVERSION FOR R4150M USE BC7000L/PM720M2002[...]