Honeywell 9007AX01 manual

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Table of contents for the manual

  • Page 1

    Univ ersal V ehicle P o wer Supply 9007AX01 Installation Instructions[...]

  • Page 2

    ii Universal Vehicle Power Supply Installation Instruction s Disclai mer Honeyw e ll Inter national Inc. (“HII”) reser ves the right to make changes in specifications and other information c ontained in this document wi thout prior notice, and the reader should in all cases consult HII to determine wh ether any such changes hav e been made. The[...]

  • Page 3

    Universal Vehicle Power Supply Insta l lation Instruct ions 3 About the Univer sal V ehic le P ower Supply The univ ersal vehicle po wer supply kit provides filtere d and regulated 12 VDC outp ut power , as w e ll as shor t circuit, ov er- v oltage, and ov er-temper ature protection. The v ehicle voltage input ran ge for this supply is 6 to 96 VDC [...]

  • Page 4

    4 Universal Vehicle Power Supply Installation Instructions About the V ehic l e V oltage Mak e sure that your v ehicle’ s electrical system is in good working co ndition for all types of installat ions. The charging circuit must w or k properly and vehicle generat e d electrical “noise” must be minimi zed. Excess electrical noise can be se ve[...]

  • Page 5

    Universal Vehicle Power Supply Insta l lation Instruct ions 5 Install the Y-Cable 1 Connect the 3-pin connect or and the 2 -pin connector of the y-cable to the power supply . 2 Connect one of these adapter cab les to the y-cab le and the computer: • P/N VE027-8024- C0 (CV31 or CV61) • P/N 236-294- 001 (CV41) This illustration shows connecting a[...]

  • Page 6

    6 Universal Vehicle Power Supply Installation Instructions Install the CV31 Ignition Sensing Cable (Optional) Install the CV31 ignition sensin g cable to automaticall y tur n on the CV31 when the ope rator turns on the vehicle . 1 Connect the ignition (b lue) wire to the ignition circuitry of the v ehicle (up to 60 V). 2 Connect the ground ing (bla[...]

  • Page 7

    Universal Vehicle Power Supply Insta l lation Instruct ions 7 About the V ehic l e Battery Cable F ollow these ins tallation guidelines: • The power supply can d ra w up to 0.25 A, e ven with no load. So , f or gas-powered v ehicles, y ou also need to install an On/Off switch with a minim um of 15 A DC rating or an automatic shut-o ff device in s[...]

  • Page 8

    8 Universal Vehicle Power Supply Installation Instructions 4 Install heat shrink tubing on the bat ter y cable jac ket. 5 Inser t and sec ure the fuse in the fuse ho lder assembly . 6 Assemb le the negative wire: a Strip 0.60 cm (0.25 in) of insulation from the green and white wires. b T wist the wires together . c Crimp a 3/8-inch ter minal ring o[...]

  • Page 9

    Universal Vehicle Power Supply Insta l lation Instruct ions 9 9 Crimp a 3/8-inch terminal r ing onto the br aided ground wire. 10 Connect the 4-pin connect or to the power supply . 11 Connect the b atter y cable to the vehicle batter y . For more inf or mation, see the ne xt section. How to Connect to the V ehic le Battery The procedure y ou use to[...]

  • Page 10

    10 Universal Vehicle Power Supply Installation Instruction s 3 Slide the positiv e fuse link ter minal ring from the input power cable onto positiv e batter y clamp bolt. 4 Place another 3/8-inch washer ont o the batter y clamp . 5 Thread anothe r 3/8-inch nut onto the batt er y clamp bolt and tighte n the nut securely . 6 Repeat Steps 1 thro ugh 5[...]

  • Page 11

    Universal Veh icle Power Sup ply Installatio n Instructio ns 11 5 Put another 3/8- inch washer on the battery term inal post. 6 Slide the positiv e battery cabl e on the post. 7 Inser t t he post assem bly (Steps 2 through 6) into the positive batter y ter minal. 8 Tighten the batter y ter minal post securely . 9 Tighten the nut inst alled in Step [...]

  • Page 12

    Honeywell S cannin g & Mobility 96 8 0 Old B a ile s Ro a d Fort Mill, S C 29707 www .honeywell a idc.com CV31 P ower Conn ector Pin Assignments Pin Signal Description 1 GND Chassis GND 2 Vin+ 12 V regulated DC+ input 3 Vin- DC- power return 4 Not connected 5 Ignition Ignition sensing inpu t 6 Vin+ 9 to 36 V non-regulated DC+ input CV41 P ower [...]