Honda Automobiles HARMONY II HRS216PDA manual

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  • Page 1

    © 1997 American Honda Motor Co ., Inc . – All Rights Reserved ¿Necesita un manual en Esp añol? V ea a la página 55. O wner's Manual Rotary Mower HRS216PDA • HRS216SDA[...]

  • Page 2

    Keep this owner ’s manual handy , so you can refer to it any time, and make sure the manual stays with the lawn mower if you sell it. This owner ’s manual is considered a permanent p art of the and should remain with the if resold. The information and specifications included in this publication were in effect at the time of approval for printin[...]

  • Page 3

    Congratulations on your selection of a Honda lawn mower! We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market. We want to help you get the best results from your new mower and to operate it safely. This manual contains the information on how to do that; please read it carefully. As you read this manua[...]

  • Page 4

    A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, are very important. And using this lawn mower safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could h[...]

  • Page 5

    MOWER SAFETY ..................................4 Important information about some specific hazards, and what you can do to prevent injury. CONTROLS ......................................7 Identification of components and information about how the controls work. BEFORE OPERATION .............................1 1 How to fuel and check your mower to be[...]

  • Page 6

    IMPORTANT SAFETY INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Avoid Rotating Blades Rotating blades can cause serious cuts and [...]

  • Page 7

    IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your youngster operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if,[...]

  • Page 8

    SAFETY LABEL LOCATIONS The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your mower. So if a label comes off or becomes hard to read, contact an authorized Honda dealer for a replacement. MOWER SAFETY 6 DANGER KEEP HAN DS and FEET AW A Y HOT MU FFLER CAN B URN YOU.[...]

  • Page 9

    RECOIL STARTER GRIP FRONT CUTTING HEIGHT ADJUSTMENT LEVERS MUFFLER OIL FILLER CAP DISCHARGE GUARD REAR CUTTING HEIGHT ADJUSTMENT LEVER HANDLEBAR DRIVE CLUTCH LEVER (SD) FLYWHEEL BRAKE LEVER ENGINE SERIAL NUMBER COMPONENT IDENTIFICATION HRS216PD: Manually propelled (push) HRS216SD: Self-propelled, single speed 7 CONTROLS[...]

  • Page 10

    Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (see page ). Frame serial number: MZB__ – ______________ Engine serial number: GJAE – ______________ CONTROLS 8 THROTTLE LEVER HANDLEBAR LOCKING KNOB (2) AIR CLEANER CARBURETOR SPA[...]

  • Page 11

    DESCRIPTION OF CONTROLS Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor. The fuel valve must be ON to start and operate the mower. The fuel valve should be kept OFF when the mower is not in use. Throttle Lever CHOKE – – – For starting a cold engine. C FAST ––––F o r restarting a warm en[...]

  • Page 12

    Flywheel Brake Lever This lever is connected to the engine flywheel brake and the ignition switch. The engine will not start unless this lever is pulled backward. Drive Clutch Lever (SD) The drive clutch lever engages (push forward) and disengages (release) the transmission that drives the rear wheels. The drive clutch lever should only be engaged [...]

  • Page 13

    ARE YOU READY TO MOW? Be sure to wear protective clothing. Long pants and eye protection can lower your risk of injury from thrown objects. Wear footwear that protects your feet and won’t let you slip if you mow on slopes or uneven ground. CHECK YOUR LAWN For your safety and for the safety of others, always inspect the area before mowing. Objects[...]

  • Page 14

    CHECK YOUR MOWER Blade 1. Turn the fuel valve to OFF (page 9 ) . Disconnect the spark plug cap from the spark plug (page 36). 2. Tilt the mower to the right, so the carburetor side is up. This will help to prevent fuel leakage and hard starting. 3. Inspect the blade(s) for wear and damage B WARNING A worn, cracked, or damaged blade can break, and p[...]

  • Page 15

    A dull blade can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced. A worn or damaged blade can break, causing blade pieces to be thrown from the mower. When a blade needs sharpening or replacement take the lawn mower to an authorized Honda servicing dealer. Or, if you have a torque wrench, you can rem[...]

  • Page 16

    Fuel Fuel tank capacity: 0.29 US gal (1.1 l ) Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool. See page 37 for fuel recommendations and page 56 for information on oxygenated fuels. Remove the fuel tank cap and check the fuel level. Refill the tank if the fuel level is low. Refuel careful[...]

  • Page 17

    Air Cleaner Inspection Make sure the air filter is clean and in good condition. A dirty air filter will restrict air flow to the carburetor, reducing engine performance. Refer to page 35 for air cleaner service. Mulching or Side Discharge The mower can be used to mulch or side discharge grass clippings. To mulch, make sure the side discharge chute [...]

  • Page 18

    Cutting Height Check the mower deck cutting height settings, and be sure that all four adjustment levers are set to the same cutting height position. The lowest setting is approximately 1 inch (25 mm) and the highest setting is 3-1/2 inches (87 mm). Each position increments about 1/2 inch (13 mm). To adjust cutting height, pull each adjustment leve[...]

  • Page 19

    MOWING PRECAUTIONS Before operating the mower for the first time, please review the MOWER SAFETY beginning on page 4 and the previous chapter, titled BEFORE OPERATION . Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills. For your safety, avoid sta[...]

  • Page 20

    WARM ENGINE: Move the throttle to FAST. 1. SD: Release the drive clutch lever. If the drive clutch lever is engaged, the mower will move forward when you operate the starter. 2. Pull back on the flywheel brake lever and hold it against the handlebar. 3. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter g[...]

  • Page 21

    OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality, always mow with the throttle lever in the FAST position. When the blade rotates at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently. Do not try to increase the preset engine speed, the blade could fracture and come apart. When you [...]

  • Page 22

    Drive Clutch Lever (SD) Push the drive clutch lever forward and hold it against the handlebar to propel the mower forward. Release the drive clutch lever to stop the mower’s forward movement. Always release the drive clutch lever before starting the engine. If the drive clutch is engaged, the mower will move forward when you operate the starter. [...]

  • Page 23

    STOPPING THE ENGINE 1. Move the throttle lever to the SLOW position. 2. Release the drive clutch lever (SD). 3. Release the flywheel brake lever. 4. When the mower is not in use, turn the fuel valve to OFF. OPERATION 21 SLOW DRIVE CLUTCH LEVER (SD) FLYWHEEL BRAKE LEVER FUEL VALVE OFF[...]

  • Page 24

    SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, never run, with the mower. Be very careful when mowing uneven or rough ground. If stuck, do not kick or shove the mower with your foot. Use the handlebar t[...]

  • Page 25

    Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control. Be careful when mowing over obstacles embedded in the lawn, such as sprinkler heads, paving,[...]

  • Page 26

    MOWING TIPS When to Mow Most grasses should be mowed when they have grown to 1 inch above their recommended height. More frequent mowing is required for mulching than for bagging. For best results, you may need to mow the lawn twice a week during the growing season. Cutting Height Consult a local nursery or lawn and garden center for cutting height[...]

  • Page 27

    Blade Speed The blade must spin very fast to cut properly. Always use the FAST throttle setting. If engine speed drops, it could mean the engine is being overloaded by the blade trying to cut too much grass. Mow a narrower swath, move the mower slower, install the discharge cute, or raise the cutting height. Blade Sharpness A sharp blade cuts clean[...]

  • Page 28

    Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results. Mulching Use a counterclockwise mowing pattern. If the lawn has an irregular shape, or many obs[...]

  • Page 29

    BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Turn the fuel valve to OFF. This will prevent carburetor flooding and reduce the possibility of fuel leakage. If equipped, remove the g[...]

  • Page 30

    THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. To help you properly care for your mower, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools. Other service tas[...]

  • Page 31

    MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Safety Precautions • Make sure the engine is off before you begin any maintenance or repairs. This will elimi[...]

  • Page 32

    EMISSION CONTROL SYSTEM INFORMATION Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the sam[...]

  • Page 33

    Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA and California emission regulations. We recommend the use of genuine Honda parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so [...]

  • Page 34

    MAINTENANCE SCHEDULE (1) Service more frequently when used in dusty areas. (2) These items should be serviced by an authorized Honda servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures. MAINTENANCE 32 REGULAR SERVICE PERIOD Before Each Use first month or 5 hours e[...]

  • Page 35

    ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1. Turn the fuel valve to OFF to reduce the possibility of fuel leakage (see page 21). 2. Wipe the oil filler area clean, then remove the oil filler cap/dipstick. 3. Place a suitable container next to the mower to catch the used[...]

  • Page 36

    5. After changing the engine oil, and before starting the engine, check the oil level with the mower on a level surface: a. Wipe the dipstick clean. b. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. c. If the oil level is low, add oil to reach the upper limit mark on the dipstick.[...]

  • Page 37

    Air Cleaner Service A dirty air filter restricts air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air filter more often than specified in the MAINTENANCE SCHEDULE. NOTICE Operating the engine without an air filter, or with a damaged filter, will allow dirt to enter the engine, causing [...]

  • Page 38

    Spark Plug Service Refer to page 46 for replacement spark plug numbers. NOTICE An incorrect spark plug can cause engine damage. For good performance, the spark plug must be properly gapped and free of deposits. 1. Disconnect the spark plug cap and remove dirt from the area. Use a spark plug wrench to remove the spark plug. 2. Inspect the plug; repl[...]

  • Page 39

    Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. High altitude performance can be improved by specific modifications to the carburet[...]

  • Page 40

    BLADE REMOVAL AND INSTALLATION If you remove the blade, use a torque wrench for installation. Wear heavy gloves to protect your hands. To avoid weakening the blade, or causing imbalance or poor cutting, the blade should be sharpened by trained staff at an authorized Honda servicing dealer. If replacing the blade, use a genuine Honda replacement bla[...]

  • Page 41

    39 TROUBLESHOOTING ENGINE PROBLEMS Engine Will Not Start Possible Cause Correction 1. Check control positions. Fuel valve OFF. Turn fuel valve ON (p. 9). Throttle lever in wrong position. Move throttle lever to CHOKE position, unless the engine is warm (p. 17). 2. Check fuel. Out of fuel. Refuel (p. 14). Bad fuel; mower stored without treating or d[...]

  • Page 42

    TROUBLESHOOTING 40 VIBRATION PROBLEMS Excessive Vibration Possible Cause Correction 1. Check mower deck and blade. Grass and debris lodged under mower deck. Clean out mower deck (p. 25). Blade loose, bent, damaged, or unbalanced by improper sharpening. Tighten loose blade bolts. Replace damaged blade (p. - ). 2. Take mower to an authorized Honda se[...]

  • Page 43

    STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower troublefree and looking good. The following steps will help to keep rust and corrosion from impairing your lawn mower’s function and appearance, and will make the engine easier to start when you use the lawn mower again. Cleaning 1. Wash the lawn mower, includ[...]

  • Page 44

    Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components, serviced or replaced. The length of time that gasoline can be left in you[...]

  • Page 45

    Draining the Fuel Tank and Carburetor 1. Remove the carburetor drain bolt with a 10 mm wrench, and drain the carburetor bowl fuel into an approved container. 2. Turn the fuel valve ON (see page 9). This will allow fuel in the fuel tank to drain through the carburetor bowl. After the fuel is completely drained, reinstall the drain bolt. Engine Oil C[...]

  • Page 46

    STORAGE PRECAUTIONS If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing elect[...]

  • Page 47

    45 SPECIFICA TIONS MOWER MODELS HRS216PDA: Manually propelled HRS216SDA: Self-propelled DIMENSIONS, WEIGHTS, AND CAPACITIES Length 57-1/4 in (1455 mm) Width (at mower deck) 23 in (582 mm) Overall Height (with cutting height set at 2-1/2 in [64 mm]) 38-7/8 in (987 mm) Dry Weight PD: 62.2 lb (28.8 kg) SD: 69.4 lb (31.5kg) Cutting Width 21 in (530 mm)[...]

  • Page 48

    SPECIFICATIONS 46 MAINTENANCE Fuel Unleaded gasoline with a pump octane rating of 86 or higher See page 37. Engine Oil SAE 10W-30, API SH or SJ See page 34. Transmission lubricant (SD) Grease (NLGI #2) See shop manual. Spark Plug Type (Resistor plugs reduce interference with radio and television reception.) Regular: NGK – BP6ES DENSO – W20EP-U [...]

  • Page 49

    Unpacking Remove all the protective cardboard from the mower, including the piece around the handlebar. Handlebar Setup Loosen the two knobs on the lower section of the handlebar enough so you can raise the handlebar into the mowing position. Once the handlebar is in place, tighten the knobs securely. Install Starter Rope Disconnect the spark plug [...]

  • Page 50

    WARRANTY Distributor’s Limited Warranty To Qualify for this Warranty: The product must be purchased in the United States, Puerto Rico, or the U.S. Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products. This warranty applies to the first retail purchaser and each subsequent owner during the applicable w[...]

  • Page 51

    Exclusions: THIS WARRANTY DOES NOT EXTEND TO PARTS AFFECTED OR DAMAGED BY ACCIDENT AND/OR COLLISION, NORMAL WEAR, FUEL CONTAMINATION, USE IN AN APPLICATION FOR WHICH THE PRODUCT WAS NOT DESIGNED OR ANY OTHER MISUSE, NEGLECT, INCORPORATION OR USE OF UNSUITABLE ATTACHMENTS OR PARTS, UNAUTHORIZED ALTERATION, OR ANY CAUSES OTHER THAN DEFECTS IN MATERIA[...]

  • Page 52

    Accessories, Replacemen t Parts, and Apparel Warranty PRODUCTS COVERED BY THIS WARRANTY: LENGTH OF WARRANTY (from date of original retai l purchase) Noncommerical / Nonrental Commercial / Rental Accessories 12 mon ths 3 months Replacement Parts 6 months 3 months Apparel 6 months 3 months To Qualify for this Warranty: The accessories, replacement pa[...]

  • Page 53

    Exclusions : THIS WARRANTY DOES NOT EXTEND TO ACCESSORIES, PARTS, OR APPAREL AFFECTED OR DAMAGED BY ACCIDENT AND/OR COLLISION, NORMAL WEAR, USE IN AN APPLICATION FOR WHICH THE PRODUCT WAS NOT DESIGNED OR ANY OTHER MISUSE, NEGLECT, INCORPORATION OR USE OF UNSUITABLE ATTACHMENTS OR PARTS, UNAUTHORIZED ALTERATION, IMPROPER INSTALLATION, OR ANY CAUSES [...]

  • Page 54

    Emission Control System Warranty Your new Honda Power Equipment engine complies with both the U.S. EPA and State of California emission regulations. American Honda provides the same emission warranty coverage for engines sold in all 50 states. Your Warranty Rights And Obligations: California The California Air Resources Board and American Honda Mot[...]

  • Page 55

    Warranty Coverage: Honda power equipment engines manufactured after January 1, 1995 and sold in the State of California, and U.S. EPA certified engines manufactured on or after September 1, 1996 and sold in all of the United States, are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser. Th[...]

  • Page 56

    Exclusions: FAILURES OTHER THAN THOSE RESULT ING FROM DEFE CTS IN MATERIAL OR WORKMANSHIP ARE NOT COVERED BY T HIS WARRANTY. THIS WARRANT Y DOES NOT EXTEND TO EMISSION CONTROL SYSTEMS OR PARTS WHICH ARE AFFE CTED OR DAMAGED BY OWNER ABUSE, NEGLECT, IMPROPER MAINTENANCE, MISUSE, MISFUELING, IMPROPER STORAGE , ACCIDENT AND/OR COLLISION, THE INCORPORA[...]

  • Page 57

    Manual en Español Una versión de este manual en Español esta disponible. Favor de ponerse en contacto con el departamento de relaciónes al cliente a la dirección o teléfono listado abajo. Warranty Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. [...]

  • Page 58

    Current customer service contact information: United States, Puerto Rico, and U.S. Virgin Islands: Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership'[...]

  • Page 59

    OXYGENATED FUELS Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the USA and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum o[...]

  • Page 60

    SPARK ARRESTER SERVICE (optional equipment) Your lawn mower engine is not factory-equipped with a spark arrester. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. An optional USDA approved spark arrester is available from an authorized Honda servicing dealer. The spark arrester must be se[...]

  • Page 61

    A Air Cleaner Inspection .........................15 Air Cleaner Service .............................35 Assembly.............................................47 B Blade: Inspection .......................................12 Installation ......................................38 Removal .........................................38 C Carburetor: High Al[...]

  • Page 62

    Mower Deck Clogging .........................25 Mowing: Around Obstacles, Gravel, Objects ...........................................23 Dry & Wet Grass ............................25 Fallen Leaves .................................25 Patterns ..........................................26 Slopes ............................................22 Tips.[...]

  • Page 63

    QUICK REFERENCE INFORMA TION type Unleaded g asoline with a pum p octane of 86 or h igher Fuel capacity 0.29 U.S. gallon (1.1 liter) type SAE 10 W -30 Engi ne Oil capacity 0.58 U.S. qu art (0.55 liter) ty pe Regul ar: NGK- BP6E S, Dens o – W 20EP-U Resist or: NGK PBR6ES, Denso – W 20EPR -U Spark Plug gap 0.028 ~ 0.031 inch (0.7 ~ 0.8 mm ) Maint[...]

  • Page 64

    31VG3601 00X31- VG3-6010 CPI 200009710 PRINTED IN U .S .A. Printed on Recycled P aper EM[...]