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Honda Automobiles BC100 manual

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Table of contents for the manual

  • Page 1

    &OPERATOR’S MANUAL BCIOOO BAGGER CART I I I I I I I I I I I I I I I I I I I I +-I HONDA DEALER: PLEASE GIVE THIS PUBLICATION TO YOUR CUSTOMERl-+-[...]

  • Page 2

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  • Page 3

    -- A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this bagger cart is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt y[...]

  • Page 4

    SAFETY SAFETY LABELS The label shown here contains important safety information. Please read it carefully. This label is considered a permanent part of your side blower. If the label comes off or becomes hard to read, immediately contact an authorized Honda servicing dealer for a replacement label. OBJECTS MAY BE THROWN FROM MOWER. r n DO NOT OPERA[...]

  • Page 5

    CONTROLS CONTROLS This chapter shows the bagger cart control locations and it tells you how the bagger controls work. It only covers controls relating to the bagger cart. Have your Honda tractor owner’s manual handy for reference while reading this chapter. Rubber Strap This rubber strap holds the cover open or closed. The strap connects to the f[...]

  • Page 6

    BEFORE OPERATION For your safety, and to prolong the service life of your equipment, always inspect the bagger cart before each use. Refer to the MAINTENANCE SCHEDULE on page 12. Perform the Before Operation checks listed in the tractor’s manual. CHECK MOWING AREA For your safety and the safety of others, always inspect the area before mowing. Ob[...]

  • Page 7

    IMPORTANT SAFETY INFORMATION IMPORTANT SAFETY INFORMATION Before operating the lawn tractor with the bagger cart installed for the first time, please review the safety information in the lawn tractor owner’s manual, and the previous chapter of this book, BEFORE OPERATION. For your safety, avoid starting or operating the tractor’s engine in an e[...]

  • Page 8

    OPERATION CONNECTING THE BAGGER CART Park the tractor on a flat, level surface. Set the parking brake and remove the ignition key to prevent accidental CLEVIS PI starting. The following instructions are for the HA411 8 and HA4120 tractors only. Refer to the hitch kit installation instructions for other tractor models. 1, Lift the bagger cart frame [...]

  • Page 9

    OPERATION STARTING AND STOPPING The bagger cart adds weight (especially when filled) that can change the way the tractor handles. Operate the tractor at a slower speed when using the bagger cart. This will make the tractor and bagger cart easier to operate and control. Start in a lower gear (or speed) and plan stops further in advance when using th[...]

  • Page 10

    OPERATION Emptying the Bagger Cart Use the inspection window in the top cover to check the clipping level. When you see grass collecting at the window level, the cart must be emptied. Make sure the PTO clutch lever/knob is OFF. Back the tractor up to the location where you want to empty the clippings. Stop the tractor, set the parking brake ON, and[...]

  • Page 11

    OPERATION TIPPING THE CART BED: RELEASE LOCK 1. Disconnect the middle chute (with the inspection window) from the lower chute. LATCH HANDLE 2. Move the latch handle down to unlock the bagger cart bed. Grasp one of the lift handles, then tip the cart bed to dump LIFT HANDLE the clippings. USE AS A UTILITY CART The bagger cart can also serve as a lig[...]

  • Page 12

    MAINTENANCE THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this ope[...]

  • Page 13

    MAINTENANCE MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable. hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. precautions can cause you to be seriously hurt or killed Always follow the procedures and precauti[...]

  • Page 14

    MAINTENANCE MAINTENANCE SCHEDULE Use the following maintenance schedule and the maintenance schedule shown in the tractor owner’s manual. ITEM Cover assembly Inspect Tires Wheels ACTION Check pressure Lubricate INTERVAL I Before each use Every 25 hours Notes I 0 NLGI #2 grease Cover Assembly l Check the condition of the cover before each use. If [...]

  • Page 15

    ASSEMBLY THE IMPORTANCE OF ASSEMBLY Proper assembly is essential to operator safety and the reliability of the machine. Any error or oversight made by the technician assembling and servicing a unit can easily result in faulty operation, damage to the machine, or injury to the operator. Improper assembly can cause an unsafe condition that can cause [...]

  • Page 16

    ASSEMBLY REQUIREMENTS A separate mounting kit is required to install this bagger cart. Some tractor models also require a side blower kit too. DEALER: Order other required kits from Honda Dealer Services: 1 Tractor model 1 Requirements I Honda Code I I HA41 18H38A I MKC4138A mounting kit 612400 I I HA41 20H48A I MKC4148A mounting kit / BK4148A side[...]

  • Page 17

    ASSEMBLY PARTS LIST Description Wheel assembly Frame U-bracket Cart bed Latch handle Lift handle Support tube Frame rod Support rod Straight rod Dump cloth rod Qty. 2 1 1 1 Part Number 81751-758-S61 81741-758-S61 81743-758-S61 81711-758-S61 81716-758-S61 81718-758-S61 81721-758-S61 81722-758-S61 81722-758-S61 81724-758-S61 81734-758-S61 BClOOO BAGG[...]

  • Page 18

    ASSEMBLY Lock washer, l/4” 4 * Self-locking nut, 5/l 6”-18 4 * Plastic spacer 2 * Hex bolt, 5/l 6”-18 x l,-l/2” 4 * Circle clip, 1 -l/W 4 90654-758-S61 * commercially available 16 BClOOO BAGGER CART[...]

  • Page 19

    ASSEMBLY ASSEMBLY +- 3/B” HEX NUT (8) 1. Install the wheel assemblies on the frame, using eight 3/8 x l-inch hex bolts, eight 318 inch lock washers, and eight 3/8-inch lock nuts. Take care not to let the washers pinch the pivot seal on the wheel assembly. Torque the lock nuts to 15 ft-lb (3.5 kg-m, 34 Nom). 2. Apply grease to the grease fittings [...]

  • Page 20

    ASSEMBLY 6. Turn the cart bed right side up. Install the latch handle, using a 5/16 x 1-l/4-inch hex bolt, two 5/l 6 inch friction washers, two 5/l 6 inch flat washers, and a 5/l 6 inch self-locking nut (nylon insert). When installing the hardware, position the friction washers with the cupped side toward the latch handle. Torque the self-locking n[...]

  • Page 21

    ASSEMBLY 9. Thread the three rods through the cover as WASHER ON shown. It is easiest to install the frame rod THIS SIDE OF first. When you do, make sure it is with the FRAME ROD welded washer facing as shown. SUPPORT ROD 10. Hook the ends of the frame rod through the eyes in the ends of the support rod. 11. Insert the ends of the cover’s frame r[...]

  • Page 22

    ASSEMBLY 12. Secure each end of the frame rod with a 3/8-inch flat washer and circle clip. 13. Attach the cover to the top of the support tube, using the grommet strap that is located next to the plastic window. Pull the strap over the top of the support tube, around and under the support tube, then through the slot . in the front of the cover. 14.[...]

  • Page 23

    15. At this point, you need to install the upper flex tube supplied with the hitch kit for your tractor model. Push the flex tube through the gathered opening in the cover. There should be about 12-14 ribs in the flex tube pushed through the opening. Pay attention to the inspection window on the center section of the tube, so it remains facing the [...]

  • Page 24

    ASSEMBLY 17. Position the dump cloth with the flex tube cut-out at the right side of the cart. Thread the dump cloth rod through the cart, dump cloth sleeve and out the other side of the cart as shown. Secure each end of the rod by installing a circle clip outside of the cart bed. 18. Spread out the dump cloth in the cart bed, and hook the four pla[...]

  • Page 25

    ASSEMBLY 19. Install the rubber strap on the washer at the center of the cover frame rod. The open end of the hook must face the cart bed. Secure the upper hook to the frame rod by closing the hook loop with pliers. To hold the cover closed, hook the lower end to the cart bed as shown. 20. Install the HTA/Honda Power Equipment decal on the left sid[...]

  • Page 26

    TRANSPORTING / STORAGE TRANSPORTING Should you need to transport the bagger cart, remove the cover assembly if the cart is put on an open trailer or truck bed. The cover may blow off the cart or be damaged at highway speeds. Use at least four tie-down straps to secure the cart to the transport vehicle. Do not connect straps to the cart bed, but use[...]

  • Page 27

    SPECIFICATIONS SPECIFICATIONS Dimensions Length 41 inches (1,041 mm) Width 46 inches (1,168 mm) Height cover closed 41.5 inches (1,054 mm) cover opened 51 inches (1,295 mm) cart only 20 inches (508 mm) Cart bed interior length at top edge 31 inches (787 mm) length at bottom edge 24 inches (610 mm) width 43.5 inches (1,105 mm) height 7 inches (178 m[...]

  • Page 28

    PARTS PARTS +-31 -32 IT-- .>- / -- A/ I 26 SC1000 BAGGER CART[...]

  • Page 29

    PARTS Fief 1 BED, CART 2 TUBE, SUPPORT Description Qty Part number 1 81711-758-S61 1 81721-758-S61 3 BOLT, HEX 5/16 x l-1/2” 4 4 SPACER, PLASTIC, 5/16” 2 * 5 WASHER, FLAT, 5/16” 10 6 NUT, LOCK, 5/16”-18 4 -1 7 COVER 1 81726-758-S61 8 ROD, SUPPORT 1 81722-758-S61 9 ROD, FRAME 1 81723-758-S61 10 ROD, STRAIGHT 1 81724-758-S61 11 1 CLIP, CIRCLE[...]

  • Page 30

    ADDITIONAL INFORMATION HONDA PUBLICATIONS An owner’s manual, shop manual and parts listing are available for your tractor. Contact your authorized servicing Honda tractor dealer to order any of these publications. WARRANTY SERVICE INFORMATION Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any q[...]

  • Page 31

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  • Page 32

    PN: 31 BC1600 HC: 6076368 IIlII.Il”‘I”““““‘IIIII’IIII’[...]