Hitachi 232437 manual

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Table of contents for the manual

  • Page 1

    Instructions – Parts List GRACO INC. P .O. BOX 1441 MINNEAPOLIS, MN 55440–1441 Copyright 1999, Graco Inc. is registered to I.S. EN ISO 9001 Pail Mount Airless Packages 308765F Model 232437 Shown 8109C 0359 II 1/2 G T3 ITS03A TEX1 1251 Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See p[...]

  • Page 2

    2 308765 T able of Contents List of Models 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W arnings 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setup 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 10 . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 3

    308765 3 Symbols W arning Symbol W ARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. W ARNING INSTRUCTIONS EQUIPMENT MISUSE HAZARD Equipment[...]

  • Page 4

    4 308765 W ARNING SKIN INJECTION HAZARD Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury , including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury . D Fluid injected into the skin might look like just a cut, but it is a seriou[...]

  • Page 5

    308765 5 W ARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury . D Ground the equipment and the object being sprayed. Refer to Grounding on page 7. D If there is any static sparking or you feel an electric shock while using [...]

  • Page 6

    6 308765 Setup General Information NOTE: Reference numbers and letters in parentheses in the text refer to the callouts in the figures and the parts drawing. NOTE: Always use Genuine Graco Parts and Acces- sories, available from your Graco distributor . Refer to Product Data Sheet 305900. If you supply your own accessories, be sure they are adequat[...]

  • Page 7

    308765 7 Setup Grounding W ARNING FIRE AND EXPLOSION HAZARD Before operating the pump, ground the system as explained below . Also read the section FIRE AND EXPLOSION HAZARD on page 5. 1. Pump: use the ground wire and clamp (supplied). See Fig. 1. Loosen the grounding lug locknut (W) and washer (X). Insert one end of the ground wire (18) into the s[...]

  • Page 8

    8 308765 Setup Supplied Components Refer to Fig. 2. W ARNING A red-handled bleed-type master air valve (E) and a fluid drain valve (F) are supplied. These compo- nents help reduce the risk of serious injury , includ- ing fluid injection and splashing of fluid in the eyes or on the skin, and injury from moving parts if you are adjusting or repairing[...]

  • Page 9

    308765 9 Setup 8108C KEY SUPPLIED COMPONENTS 1 5 Gallon (19 liter) Pail Cover 2 Pump 13 Fluid Filter (includes fluid drain valve F) 15 Air Relief V a lve 18 Pump Ground Wire (required; see page 7 for installation instructions) 19 5 Gallon (19 liter) Pail 39 Agitator 40 Agitator Ground Wire 101 Electrically Conductive Fluid Hose 103 Fluid Whip Hose [...]

  • Page 10

    10 308765 Operation Pressure Relief Procedure W ARNING SKIN INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally . Fluid under high pressure can be injected through the skin and cause serious injury . T o reduce the risk of an injury from injection, splashing fluid, or moving pa[...]

  • Page 11

    308765 1 1 Operation Prime the Pump 1. See Fig. 3. Remove the tip guard and spray tip from the gun (106). Refer to the gun manual. 2. Close the pump air regulator (G), and bleed-type air valves (B, E). 3. Connect the air line (A) to the air inlet swivel (H). 4. Check that all fittings throughout the system are tightened securely . 5. Fill the pail [...]

  • Page 12

    12 308765 Operation Adjust the Spray Pattern 1. Start the pump. Use the pump air regulator (G) to adjust the pump speed and fluid pressure until the spray is completely atomized. Use the lowest pressure necessary to get the desired results. Higher pressure may not improve the spray pattern and will cause premature tip and pump wear . See Fig. 3. W [...]

  • Page 13

    308765 13 Operation Fig. 3 KEY 1 5 Gallon (19 liter) Pail Cover 2 Pump 13 Fluid Filter (includes fluid drain valve F) 19 5 Gallon (19 liter) Pail 20 Screw Knobs 39 Agitator 41 Agitator Air Supply T ub e 101 Electrically Conductive Fluid Hose 103 Fluid Whip Hose 104 Gun Filter/Swivel 106 Airless Spray Gun A Electrically Conductive Air Supply Hose B [...]

  • Page 14

    14 308765 Maintenance Preventive Maintenance Schedule The operating conditions of your particular system determine how often maintenance is required. Estab- lish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system. Clean the In-Line Fluid Filter E[...]

  • Page 15

    308765 15 Parts Part No. 232433, Series A, 23:1 Monark, cst, without agitator , with hose and gun Part No. 232434, Series A, 23:1 Monark, cst, without agitator , hose, and gun Part No. 232437, Series A, 23:1 Monark, cst, with agitator , hose, and gun (shown) Part No. 232445, Series A, 23:1 Monark, sst, without agitator , with hose and gun Part No. [...]

  • Page 16

    16 308765 Parts Part No. 232433, Series A, 23:1 Monark, cst, without agitator , with hose and gun Part No. 232434, Series A, 23:1 Monark, cst, without agitator , hose, and gun Part No. 232437, Series A, 23:1 Monark, cst, with agitator , hose, and gun (shown) Part No. 232445, Series A, 23:1 Monark, sst, without agitator , with hose and gun Part No. [...]

  • Page 17

    308765 17 Parts Part No. 232437, Series A, 23:1 Monark, carbon steel (shown) 8107B 13 18 5 14 12 1 8 3 11 4 2 101 102 103 104 106 6 7 7 (Ref) 9 10 15 16 17 17 (Ref) 19 20 21 22 23, 25 24 30 31 39 40 40 (Ref) 41 41 (Ref) 42 A A 8107C B B C C D E E D[...]

  • Page 18

    18 308765 T echnical Data Category Data Maximum fluid working pressure 2300 psi (16 MPa, 160 bar) Maximum air input pressure 100 psi (0.7 MPa, 7 bar) Ratio 23:1 Maximum operating temperature 120 _ F (50 _ C) Wetted parts Pump: See pump manual 307619 Spray Gun: See gun manual 31 1254 Fluid Filter: See filter manual 307273 Agitator: See agitator manu[...]

  • Page 19

    308765 19 Dimensions 81 10A B A Model 232437 Shown (hose and gun not shown) A (height) B (diameter of pail) Weight 32 in. (813 mm) 10.625 in. (270 mm) 47 lb (21 kg)[...]

  • Page 20

    20 308765 Graco Standard W arranty Graco w arrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco w ill, for a period of twelve months from th[...]