Herrmidifier Co 6000 manual

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Table of contents for the manual

  • Page 1

    6000 Series Electronic Steam Humidifiers Installation Operation Service OWNER’S MANUAL The 6000 Series Humidifiers represent tha t latest in humidification technology. Please read these instructions carefully for trouble free operation and to get the most out of you r purchase. For further information concerning this product, contact your local H[...]

  • Page 2

    TABLE OF CONTENTS TABLE OF CONTENTS ...................................................................................................................................................... 3 SECTION I WARRANTY...............................................................................................................................................[...]

  • Page 3

    SECTION I WARRANTY Warranty 1. Herrmidifier warrants to the buyer or any user during the duration of the Warr anty that the humidifier described in this manual will be free from defects of material and workmanship for a period of two (2) years from the date of shipment. 2. For this Warranty to be effective, this humidifier must be installed, operat[...]

  • Page 4

    SECTION II UNIT OPERATION Basic Operation Controlled humidification requires a very precise control system. The 6000 utilizes a solid state control to monitor performance and maintain humidity. The humidifier evaluates the operation and alerts the operator to problem conditions and prevents undesirable operation. On initial start-up or a call for h[...]

  • Page 5

    Key Features Adjustable Setpoints Capacity • Range = 50-100% • Preset at 100% for 6000-1,3,4 Preset at 50% for 6000-2 Low Drain Threshold • Range = 50-100% • Preset at 90% Cycle Time • Range = 60-300 seconds • Preset at 60 seconds Faults Overcurrent • 138% of Rated Current • System Shutdown Fill System • Fill valve open for 6 hour[...]

  • Page 6

    Engineering and Application The Herrmidifier 6000 Series Steam Humidifiers can be applied in a variety of applications. The simplest application is to utilize the model with the built-in blower package (6000-1,2). The steam generated by the unit is distributed into the conditi oned space by the built-in blower package (Figure 1). Alternatively, ste[...]

  • Page 7

    SECTION III INSTALLATION INSTRUCTIONS Mounting The cabinet is designed to safely contain the working components of the Herrmidif ier 6000 series humidifier and dissipate heat to protec t the electronics. Locate humidifier, steam pipe and accessories in a manner to allow routine inspection and any necessary maintenance. DO NOT install the unit above[...]

  • Page 8

    Steam Distribution Blower Version (6000-1,2) The 6000 Series Steam Humidifier with the built in blower pack should be mounted a minimum of 18” from the ceiling. There should also be 5' of horizontal clearance in front of the unit to prevent stem from condensing on obstructions (S ee Figure 1). There is an adjustable louver to adjust the dire[...]

  • Page 9

    Wiring All field wiring should be routed up through the knockout in the bottom panel or in the back of the unit. Supply Power. 1. Insure that minimum circuit ampacity is 15 amps. 2. Terminals are provided in the electrical compartment for field connection of the main power supply legs (single phase) and a ground wire. 3. Install external overcu rre[...]

  • Page 10

    SECTION IV OPERATING INSTRUCTIONS Start-up Instructions 1. Check that the humidif ier is properly mounted and level. 2. Check that the water fill and drain are properly connected. 3. Check that the correct voltage and amperage services are supplied. 4. Check all controls are wired properly. 5. Check that the steam dist ributor is properly installed[...]

  • Page 11

    Checklist NOTE The Herrmidifier 6000 Humidifier checklist is provided to help the installer insure a successful installation. I f further assistance is needed from the Herrmidifier represent ative or the factory, the checklist is expected to be completed. If a jobsite visit is required from the Herrm idifier representative or the factory, and the c[...]

  • Page 12

    Maintenance To maintain output, the water level in the cylinder will slowly move upwards, exposing new electrode to the water as the electrodes become coated with minerals. Eventually, all of the usable electrode surfaces will be coated and the cylinder will be full of water. At this point, the output will begin to fall and the red “service"[...]

  • Page 13

    SECTION V TROUBLESHOOTING GUIDE All Herrmidifier 6000 Series Humidifiers are manufactured under strict quality control and are subjected to a complete operational test. All circuit board adjustments are made at the factory and should not be adjusted beyond the guidelines set in this troubleshooting guide without first consulting a factory represent[...]

  • Page 14

    Problem / Symptom Probable Cause Reason - Correction Dead short between electrodes. Replace the steam cylinder. Check resistance between electrodes with power “off” Restricted or blocked drain. Clean and inspect drain system. Restricted fill system Clean and inspect the fill system. Check for restriction or loss of supply pressure. Incoming wat[...]

  • Page 15

    Non-Fault Activated Problems: Problem / Symptom Reason - Correction Check the wiring at the 24 VAC breaker for a short or loose connection. Disconnect the contractor coil from the circuit and repeat. If 24-volt breaker doesn’t blow, replace the contractor. 24 VAC circuit breaker trips as soon as power switch is turned “on”. Replace the main c[...]

  • Page 16

    Problem / Symptom Reason - Correction Check drain valve and insure that water drains freely. If necessary , clean or replace valve if defective. Check water supply. If it is commercially softened, either increase the drain threshold (R18) to 92% or rec onnect the unit to raw water. Drain and restart the unit. If the unit is connected to a hot water[...]

  • Page 17

    Blow er Version Wiring Diagram(6000-1 and 6000-2) 17[...]

  • Page 18

    Blow er Version Exploded View (6000-1 and 6000-2) 18[...]

  • Page 19

    Blow er Version Parts List (6000-1 and 6000-2) 1845 Door Interlock 1826 Humidistat Element EST-003 Cylinder Full Interface (Set to “A”) EST-105A Toroid Transformer EST-1001B Main Circuit Board EST-1062 Drain Cup EST-1124 Terminal Strip EST-1141 Red Lamp EST-1142 Green Lamp (2) EST-1143 On Off Drain Switch EST-1146 KEP Nut, 6-32 EST-1147 KEP Nut[...]

  • Page 20

    Ducted Version Exploded View (6000-3 and 6000-4) 20[...]

  • Page 21

    Ducted Version Parts List (6000-3 and 6000-4) 1845 Door Interlock EST-003 Cylinder Full Interface (Set to “A”) EST-105A Toroid Transformer EST-596 Steam Hose EST-1001B Main Circuit Board EST-1062 Drain Cup EST-1124 Terminal Strip EST-1141 Red Lamp EST-1142 Green Lamp (2) EST-1143 On Off Drain Switch EST-1146 KEP Nut, 6-32 EST-1147 KEP Nut, 8-32[...]

  • Page 22

    Ducted Version Wiring Diagram (6000-3 and 6000-4) 22 22[...]

  • Page 23

    SECTION VI SUGGESTED SPECIFICATIONS Suggested Specifications Part I-Scope • Furnish a system of humidificat ion for the areas known as______________________________________. • Operation of the system shall be cont rolled automatically to maintain _____%R. H. at_____ (F with a tolerance of +/- ______%R.H. • Warrant the system for a period of t[...]

  • Page 24

    Herrmidifier Office: 101 McNeill Road • Sanford, NC 27330 Phone: 800-884-0002 • Fax: 919 -777-6300 • www.herrmidifier.com • email: herrsales @therrmidifier.com Part No. OM 273 • © 2003, Trion, I nc. • Effective 10/03 • Subject to change without notice 24[...]