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Henny Penny OFG-392 manual

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Table of contents for the manual

  • Page 1

    TECHNICAL MANUAL Henny Penny Open Fryer Model OFG-390 Model OFG-392[...]

  • Page 2

    [...]

  • Page 3

    Model OFG- 390 This manual should be retained in a convenient location for future reference. A wiring diagram for this appliance is located on the rear shroud cover of the control panel. Post in a prominent location, instructions to be followed if user smells gas. This information should be obtained by consulting the local gas supplier . Do not obs[...]

  • Page 4

    Model OFG- 390 HENNY PENNY 6 HEAD GAS OPEN FR YER SPECIFICA TIONS Height 61" (155 cm) W idth 24" (61 cm) Depth 41¾" ( 107 cm) Floor Space Approximately 7 sq. ft. (.65 sq. m.) Pot Capacity 6 Head of chicken - 20 lbs. (9 kg.) 130 lbs. shortening (46 Kg.) Electrical 120 V AC, 1 Phase, 50/60 Hz, 10 Amp, 2 W ire + Ground 230 V AC, 1 Phas[...]

  • Page 5

    Model OFG- 390 1209 i T ABLE OF CONTENTS Section Page Section 1. TROUBLESHOOTING ............................................................................................. 1- 1 1-1 Introduction .................................................................................................... 1- 1 1 -2 Safety ...................................[...]

  • Page 6

    [...]

  • Page 7

    Model OFG- 390 1-1. INTRODUCTION This section provides troubleshooting information in the form of an easy to read table. If a problem occurs during the first operation of a new fryer , recheck the installation per the Installation Section of this manual. Before troubleshooting, always recheck the operation pro- cedures per Section 3 of the Operator[...]

  • Page 8

    Model OFG- 390 1-3. TROUBLESHOOTING T o isolate a malfunction, proceed as follows: 1. Clearly define the problem (or symptom) and when it occurs. 2. Locate the problem in the Troubleshooting table. 3. Review all possible causes. Then, one-at-a-time work through the list of corrections until the problem is solved. 4. Refer to the maintenance procedu[...]

  • Page 9

    Model OFG- 390 Problem Cause C o r r e c t io n COOKING SECTION Product color not correct: A. T oo dark • T emperature too high • Check temperature setting in the program mode; see section on programming • Faulty temperature probe • Remove and replace temperature probe • Shortening too old • Change shortening • Shortening too dark •[...]

  • Page 10

    Model OFG- 390 Problem Cause C o r r e c t io n COOKING SECTION (Continued) D . Spotted • Improper separation of the • Load product into basket product product properly • Breading not uniform on • Sift breading regularly . the product • Separate product during breading • Burned breading particles • Filter the shortening more on produc[...]

  • Page 11

    Model OFG- 390 Problem Cause Co rr ec ti on COOKING SECTION (Continued) D . Rancid taste • Shortening too old • Replace shortening, and follow recommended care and use of shortening • Infrequent filtering • Replace shortening and follow recommended care and use of shortening • Non-compatible products • Replace shortening cooked within t[...]

  • Page 12

    Model OFG- 390 Problem Cause C o r r e c t io n POWER SECTION W ith switch in • Open circuit • Check to see that unit is POWER position, plugged in the fryer is completely inoperative (no power) • Check the breaker or fuse at supply box • Check voltage at wall receptacle • Check main power switch; replace if defective • Check cord and p[...]

  • Page 13

    Model OFG- 390 Problem Cause C o r r e c t io n HEA TING OF SHORTENING SECTION • Gas valve knob turned to the OFF • Make sure the gas valve knob is position turned to the ON position. • Blown fuse or tripped • Reset breaker or replace fuse circuit breaker at supply box or control panel • Blown fuse in PC board • Replace glass fuse in bo[...]

  • Page 14

    Model OFG- 390 Problem Cause C o r r e c t io n HEA TING OF SHORTENING SECTION (Continued) Heating of • Supply line too small - low • Increase supply line size shortening too gas volume Refer to Installation slow Instructions Section of Operator ’ s Manual • Improper ventilation • Refer to Installation system Instructions Section of Opera[...]

  • Page 15

    Model OFG- 390 Problem Cause C or re ct io n SHOR TENING FOAMING/DRAINING SECTION Foaming or boiling • W ater in shortening • At end of Cook Cycle, over of shortening drain shortening and clean frypot; add fresh shortening • Improper or bad • Use recommended shortening shortening • Improper filtering • Refer to the procedure covering fi[...]

  • Page 16

    Model OFG- 390 1-4. ERROR CODES In the event of a control system failure, the digital display shows an error message. These messages are coded: “E04”, “E05”, “E06”, “E32”, “E41” and “E71”. A constant tone is heard when an error code is displayed, and to silence this tone, press any of the product buttons. DISPLA Y CAUSE PANE[...]

  • Page 17

    Model OFG- 390 1-4. ERROR CODES (Continued) CE Only - Along with the error codes fr om the preceeding pages, CE units have the following self-diagnostic error codes: DISPLA Y CAUSE PANEL BOARD CORRECTION “E10” High limit Reset the high limit by manually pushing up on the red reset button; if the high limit does not reset, the high limit must be[...]

  • Page 18

    Model OFG- 390 2-1. INTRODUCTION This section provides checkout and replacement procedures, for various parts of the fryer . Before replacing any parts, refer to the T roubleshooting section to aid you in finding the cause of the malfunction. 2-2. MAINTENANCE HINTS 1. A multimeter will help you to check the electric components. 2. When the manual r[...]

  • Page 19

    Model OFG- 390 2-4. HIGH TEMPERA TURE LIMIT CONTROL This high temperature control is a safety , manual reset control, which senses the temperature of the shortening. If the shortening temperature exceeds 425°F (218°C), this switch opens and shuts off the heat to the frypot. When the temperature of the shortening drops to a safe operation limit, m[...]

  • Page 20

    Model OFG- 390 2-4. HIGH TEMPERA TURE LIMIT CONTROL (Continued) Replacement T o avoid electrical shock or pr operty damage, move the POWER switch to OFF and disconnect main circuit breaker , or unplug cord at wall receptacle. 1. If the tube is broken or cracked, the control will open, shutting off electrical power . The control cannot be reset. 2. [...]

  • Page 21

    Model OFG- 390 2-4. HIGH TEMPERA TURE 11. Pull excess capillary line from pot and tighten nut into frypot wall. LIMIT CONTROL (Continued) Be sur e capillary bulb of high limit is positioned so it doesn’ t interfer e with the carrier or get damaged when cleaning the frypot. 1 2 . W ith excess capillary line pulled out, tighten smaller nut. 1 3. Re[...]

  • Page 22

    Model OFG- 390 2-5. POWER SWITCH (Continued) Replacement 1. W ith control panel removed, and wires off of the switch, push in on tabs on the switch to remove from the panel. 2. Replace with new switch, and reconnect wires to switch following the wiring diagram. 3. Replace the control panel. 2-6. TEMPERA TURE PROBE The temperature probe relays the a[...]

  • Page 23

    Model OFG- 390 2-6. TEMPERA TURE PROBE 7 . T ighten hand tight and then a half turn with wrench. REPLACEMENT (Continued) Excess for ce will damage temperatur e pr obe. 8. Connect new temperature probe to PC board and replace control panel. 9 . Replace shortening. 10 . T urn power on and check out fryer . 2-7. COMPLETE CONTROL P ANEL-HENNY PENNY Sho[...]

  • Page 24

    Model OFG- 390 2-8. LID COUNTER WEIGHT The Lid Counterweight in the back of the fryer balances the CABLES weight of the lid system to allow easier opening and closing of the lid. The weight has two cables attached to it, and weighs about 100 lbs. (45.4 Kg). 1 . Using a Phillips head screwdriver , remove the screws securing the back and top shrouds [...]

  • Page 25

    Model OFG- 390 2-8. LID COUNTER WEIGHT CABLES (Continued) 8. Remove the bolts and spacers securing the pulley bracket, and pull bracket back, to allow access to cable bracket. 9. Pull cable and bracket from unit and remove cable from bracket. 1 0 . Remove cable from weight frame. 1 1. Thread new cable through pulley . 12 . Thread nut on cable and p[...]

  • Page 26

    Model OFG- 390 2-9. GAS CONTROL V AL VE The gas control valve sends regulated gas to the burners when the controller calls for heat. The control valve can be turned on or off. In the on position, and the power switch on, a spark ignitor lights a standing pilot, and when the control calls for heat, the valve is opened and the burners are ignited. Sa[...]

  • Page 27

    Model OFG- 390 2-9. GAS CONTROL V AL VE (Continued) 4 . Remove left side panel. 5 . Remove control panel. 6 . Unscrew nut from inlet line from the control valve. 7. Remove the bracket from behind the gas control valve. 8 . Remove pilot light tube from gas control valve. 9 . Loosen fittings from tee and pull control valve assembly from the unit. 1 0[...]

  • Page 28

    Model OFG- 390 2-10. BLOWER ASSEMBL Y The blower motor circulates air into the burner area to create the correct heat for the fryer . If the blower fails, a sensor will shut the gas control valve down. 1. Remove the electrical power supplied to the unit. T o avoid electrical shock or pr operty damage, move the POWER switch to OFF and disconnect mai[...]

  • Page 29

    Model OFG- 390 2-10. BLOWER ASSEMBL Y (Continued) 5 . Remove the flue. 6 . Disconnect wires at junction box. 7. Remove the blower from the plate. 8. Replace new blower in reverse order of procedures. 2-1 1. TRANSFORMER The transformer reduces the voltage down to accommodate those components with low voltage. 1. Remove electrical power supplied to t[...]

  • Page 30

    Model OFG- 390 2-12. AIRFLOW SWITCH The airflow switch senses the flow of air coming from the blower . If the airflow is reduced below a set amount, the switch will cut power to the control valve, which shuts the burners down. Replacement 1. Remove electrical power supplied to the unit. T o avoid electrical shock or pr oper ty damage, move the POWE[...]

  • Page 31

    Model OFG- 390 2-13. DRAIN MICROSWITCH Upon pulling out on the drain handle, the microswitch should be activated and the unit will not heat, but when the handle is pushed back, the unit should operate properly . The bracket on the microswitch is slotted so it can be adjusted backward or forward. 1. Remove electrical power supplied to the unit. T o [...]

  • Page 32

    Model OFG- 390 2-14. DRAIN V AL VE The drain valve opens when the drain valve handle is pulled out AND EXTENSION and drains the shortening out of the pot. Replacement 1. Using a 3/8” socket, remove the nuts securing the drain switch bracket, and pull the bracket from the studs. 2 . Remove the nut securing the drain handle and pull the handle from[...]

  • Page 33

    Model OFG- 390 2-15. AIR V AL VE The air valve allows circulation of the shortening in the frypot to keep the shortening at a uniform temperature. 1. Remove electrical power supplied to the unit. T o avoid electrical shock or pr oper ty damage, move the POWER switch to OFF and disconnect main circuit breaker , or unplug cord at wall r eceptacle. 2 [...]

  • Page 34

    Model OFG- 390 2-16. CLEANING THE Clean the dilution box monthly to ensure the unit operates DILUTION BOX efficiently and without failures. 1. Make sure unit is off, and close and lock the lid. Lid should be in locked down position. Failure to do so could result in personal injur y . 2. Unscrew the wingnut on the lower left back access panel of the[...]

  • Page 35

    Model OFG- 390 2-18. IGNITION MODULES The ignition modules send 24 volts to the ignitors and gas valve. LED Indication T wo different modules are in the field. The White Rogers modules have a red LED, and the Robershaw modules have a green LED. These LEDs help to identify a failure. For the White Rogers’ module, when the control calls for heat, t[...]

  • Page 36

    Model OFG- 390 2-19. IGNIT OR ASSEMBL Y The 390 has electronic spark ignition, that lights a standing pilot. Replacement 1. Remove electrical power supplied to the unit. T o avoid electrical shock or pr operty damage, move the POWER switch to OFF and disconnect main circuit breaker , or unplug cord at wall receptacle. TO A VOID INJUR Y , PROPER TY [...]

  • Page 37

    Model OFG- 390 2-20. FLAME SENSOR The flame sensor should glow a bright red when the pilot is lit and ASSEMBL Y allows the gas valve to open. If it does not sense a flame, it shuts down the gas valve. Replacement 1. Remove electrical power supplied to the unit. T o avoid electrical shock or pr operty damage, move the POWER switch to OFF and disconn[...]

  • Page 38

    Model OFG- 390 2-22. NYLA TRON STRIPS 1. Remove back and top shrouds REPLACEMENT 2. Remove the screw and keps nut securing the nylatron to the extension. 3. Remove the screws securing the guides, and slide the guides up and out from the top of the shroud. 4. Pull the broken piece from the unit. The nylatron is separated into two pieces, top and bot[...]

  • Page 39

    Model OFG- 390 The lid rollers, in the back of the cooker , should be lubricated at least once a year , to allow the lid easy movement. 1. Remove the back shroud of the cooker . 2. Using spindle lube, part number 12124, place a small amount of lube on both top and bottom rollers. Make sure to lube both left and right rollers. The relays receive mes[...]

  • Page 40

    Model OFG- 390 2-23 705[...]

  • Page 41

    Model OFG- 390 806 2-24[...]

  • Page 42

    Model OFG- 390 2-25 707[...]

  • Page 43

    Model OFG- 390 705 2-26 F AST READY 120V[...]

  • Page 44

    Model OFG- 390 2-27 705 F AST READY 220-240V[...]

  • Page 45

    Model OFG- 390 F AST READY 230V -50 Hz 707 2-28[...]

  • Page 46

    Model OFG- 390 SECTION 3. P AR TS INFORMA TION 3-1. INTRODUCTION This section lists the replaceable parts of the Henny Penny Model OFG-390. 3-2. GENUINE P AR TS Use only genuine Henny Penny parts in your fryer . Using a part of lesser quality or substitute design may result in damage to the unit or personal injury . 3-3. WHEN ORDERING P AR TS Once [...]

  • Page 47

    Model OFG- 390 Figure 3-1. Frame and Cover Assembly 705 3- 2[...]

  • Page 48

    Model OFG- 390 Figure & Item No. Part No. Description Q ty . 3 - 1 FRAME & COVER ASSEMBL Y 1 39796 WELDMENT – CONTROL PANEL FRONT .......... 1 2 53669 GUARD – POWER SWITCH ................................... 1 √ √ √ √ √ 3 29898 SWITCH – POWER ................................................. 1 4 55608 TOP COVER – REAR SHRO[...]

  • Page 49

    Model OFG- 390 Figure & Item No. Part No. Description Q ty . 3 - 2 CONTROL P ANEL √ √ √ √ √ 1 55765RB CONTROL ASSY - SMS – KFC 390 .................................... 1 √ √ √ √ √ 1 72164RB CONTROL ASSY - SMS -120V -KFC 390-W/O SETPTS-INT’L ......... 1 √ √ √ √ √ 1 55772RB CONTROL ASSY - SMS - 220-240V .........[...]

  • Page 50

    Model OFG- 390 Figure & Item No. Part No. Description Q ty . 3- 3 ELECTRICAL CONTROLS √ √ √ √ √ 1 60207 TRANSFORMER ASSY – 120V ............................................. 1 √ √ √ √ √ 1 60536 TRANSFORMER ASSY – 24V/230V ...................................... 1 2 SC03-005 SCREW . . . ....................................[...]

  • Page 51

    Model OFG- 390 Figure & Item No. Part No. Description Q ty . 3 -4 FR YPOT COVERS AND INSULA TION 1 52799 ASSY -INSUL/LFT . C/CHAMBER .......................................... 1 2 52041 INSULA TION-C/CHAMBER MOUNTIN .............................. 4 3 52798 ASSY -INSUL/R T . C/CHAMBER ............................................ 1 4 52800 ASSY -[...]

  • Page 52

    Model OFG- 390 Figure & Item No. Part No. Description Q ty . 3- 5 INSULA TION COVERS 1 W A02-001 W ASHER – INSULA TION 1-1/2” DIA. .................................. 1 7 2 51763 INSULA TION COVER – LEFT ............................................... 1 3 51892 INSULA TION – C/CHAMBER SIDE ..................................... 2 4 51765 [...]

  • Page 53

    Model OFG- 390 806 3-8 Figure 3-6. Drain Pan and Filter Assembly[...]

  • Page 54

    Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3 -6 DRAIN P AN AND FIL TER ASSEMBL Y 1 52194 CRUMB CA TCHER (OPTIONAL) . . ....................................... 1 2 03204 CRUMB CA TCHER BASKET W/HANDLE (OPTIONAL) .... 1 2 21010 . “COLD ZONE” CRUMB CA TCHER BASKET ASSEMBL Y 1 2 24429 . HANDLE - CRUMB BASKET ..................[...]

  • Page 55

    Model OFG- 390 3- 7 65191 Lid Assembly Complete 1 RR01-004 Ring - Retaining - 1/2 in. 1 2 W A01-020 W asher - .513 ID-.750 OD-.05 THK 1 3 51531 Stop - Lid, Cast 1 4 SC01-041 Screw - 5/16”-18 x 1 HEX HD C 2 5 55754 Handle W eld Assembly 1 6 55756 Assy . - Latch/Sleeve Coat 1 7 59169 Lid Latch Bracket 1 7a 52498 Spring - Lid Latch 1 7b 51707 Lid La[...]

  • Page 56

    Model OFG- 390 3-1 1 705 Figure 3-8. Filter Pump Assembly (SN: LH015JC & Below)[...]

  • Page 57

    Model OFG- 390 Figure & Item No. Part No. Description Q t y . 3 -8 FIL TER PUMP ASSEMBL Y (SN: LH015JC & Below) 1 18107 CONDUIT CONNECTOR 3/8 X 90 ................................................ 2 2 54484 BLOWER/PUMP – FLEXIBLE CONDUIT ..................................... 1 √ √ √ √ √ 3 17476 PUMP SEAL KIT .....................[...]

  • Page 58

    Model OFG- 390 Figure 3-9. Filter Pump Assembly (SN: LH016JC & Above) 3-13 806[...]

  • Page 59

    Model OFG- 390 Figure & Item No. Part No. Description Q t y . 3 - 9 FIL TER PUMP ASSEMBL Y (SN: LHJ016JC & above) 1 18107 CONDUIT CONNECTOR 3/8 X 90 ................................................ 2 2 54484 BLOWER/PUMP – FLEXIBLE CONDUIT ..................................... 1 √ √ √ √ √ 3 17476 PUMP SEAL KIT ...................[...]

  • Page 60

    Model OFG- 390 3-15 106 Figure & Item No. Part No. Description Qty . FIL TER PUMP ASSEMBL Y 64218 PUMP SUBASSY 8GPM √ √ √ √ √ 1 23468 ROTOR - 8 GPM PUMP .......................................... 1 √ √ √ √ √ 2 23647 BODY - 8 GPM PUMP ............................................ 1 √ √ √ √ √ 3 17456 PUMP SHIELD .....[...]

  • Page 61

    Model OFG- 390 705 3-16 Figure 3-10. Gas Burner Assembly[...]

  • Page 62

    Model OFG- 390 Figure & Item No. Part No. Description Q ty . 3-10 GAS BURNER ASSEMBL Y 0 * 56990-01 BURNER ASSY – NA TURAL ....................................................... 2 0 * 56990-02 BURNER ASSY – LP ..................................................................... 2 0 * 56990-03 BURNER ASSY – NA TURAL CE ..................[...]

  • Page 63

    Model OFG- 390 1209 3-18 Figure 3-1 1. Gas Piping and Controls[...]

  • Page 64

    Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3-11 GAS PIPING AND CONTROLS 1 FP01-117 ELBOW ......................................................................................... 2 2 FP05-010 FITTING 3/8 TUBE TO 1/4 NP ...................................................... 2 3 65173 MANIFOLD TUBE – LEFT .....................[...]

  • Page 65

    Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3-12 BURNER TUBES 1 54480 BRACKET ASSY – HIGH LIMIT SENSING BULB ........................ 3 2 62051 CLIP – SPREADER – HEA T TUBE ............................................... 6 3 53670 S P ACER – HIGH LIMIT ................................................................ 1 ?[...]

  • Page 66

    Model OFG- 390 Figure & Item No. Part No. Description Qty . 3-13 CARRIER AND RACKS 1 62183 CARRIER ASSY .......................................................... 1 2 44782 RACK HALF SIZE – 8 HEAD FR YER ........................ 5 2 62181* 390 BASKET (OPTIONAL) ........................................ 4 3 35308 WELDMENT - RACK HANDLE ........[...]

  • Page 67

    Model OFG- 390 Figure & Item No. Part No. Description Qty . 3-14 V ACUUM SWITCH 1 60202 TUBE-V ACUUM S WITCH ............................................... 1 √ √ √ √ √ 2 14240 K I T - V ACUUM SWITCH - VERITCAL ......................... 1 √ √ √ √ √ 2 55607 V ACUUM SWITCH – VER TICAL ................................... 1 3 [...]

  • Page 68

    Model OFG- 390 3-23 1209 Figure 3-15. Flue Assembly and Blower SN: BT0802002 & BELOW[...]

  • Page 69

    Model OFG- 390 Figure & Item No. Part No. Description Qty . 3-15 FLUE ASSEMBL Y AND BLOWER (SN: BT0802002 & BELOW) 1 55681 FLUE ASSY – WELDMENT ............................................. 1 2 55783 B R A C K E T – FLUE RET AINING ..................................... 1 3 SC03-005 SCREW SD #8 X 1/2 PH PHD ..............................[...]

  • Page 70

    Model OFG- 390 3-25 1209 Figure 3-16. Flue Assembly and Blower SN: BT0802003 & ABOVE[...]

  • Page 71

    Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3-16 FLUE ASSEMBL Y AND BLOWER (SN: BT0802003 & ABOVE) 1 70582 FLUE ASSY – WELDMENT ............................................. 1 2 SC02-041 #8-32 X 7/16 PH IND XTRNL TRX .................................. 1 3 NS02-002 NUT KEPS 1/4-20 C ........................................[...]

  • Page 72

    Model OFG- 390 3-27 1008 Figure 3-16. Frypot and Drain Piping[...]

  • Page 73

    Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3-16 F R YPOT AND DRAIN PIPING √ √ √ √ √ 4 14330 PROBE ASSY – DOMESTIC ......................................................... 1 √ √ √ √ √ 4 14266 K I T -CE PROBE CONNECTOR RETROFIT (probe not included) .. 1 (CE units built prior to NOV . 1, 1999) 5 16226 NIPPL[...]

  • Page 74

    Model OFG- 390 3-29 1209 Figure 3-17. Lift Beam and Shrouds SN: BT0802002 & BELOW[...]

  • Page 75

    Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3-17 LIFT BEAM AND SHROUDS (SN: BT0802002 & BELOW) 1 55678 ASSY – I-BEAM/LIFT FRAME .................................................... 1 2 51548 . LIFT I-BEAM ............................................................................. 1 3 55677 . LIFT FRAME ASSY – WELDMENT[...]

  • Page 76

    Model OFG- 390 3-31 1209 Figure 3-18. Counterweight and Pulley System SN: BT0802002 & BELOW[...]

  • Page 77

    Model OFG- 390 Figure & Item No. Part No. Description Qt y . 3-18 COUNTER WEIGHT AND PULLEY SYSTEM (SN: BT0802002 & BELOW) 1 52475 PULLEY ASSY ............................................................................... 1 2 51677 . PULLEY PLA TE .......................................................................... 1 3 35962 . BRACKE[...]

  • Page 78

    Model OFG- 390 3-33 1209 Figure & Item No. Part No. Description Qt y . 3-21 COUNTER WEIGHT SYSTEM (SN: BT0802003 & ABOVE) 1 35026 ARM, LID SUPPOR T ..................................................... 2 √ √ √ √ √ 2 35207 CABLE ............................................................................. 2 3 NS01-025 NU T , HEX 5/[...]

  • Page 79

    Model OFG- 390 705 3-34 Figure 3-19. F AST Ready Part s[...]

  • Page 80

    Model OFG- 390 Figure & Item No. Part No. Description Qty . 3-19 F A S T READY P A R TS 1 66287 ASSY - 392/692 - 120V F AST HEADER .................. 1 1 66288 ASSY - 392/692 - 230V F AST HEADER - CE ......... 1 1 66385 ASSY - 392/692 - 220-240V F AST HEADER .......... 1 1 66241 STUD ASSY - 392/692 CONTROL PNL ............ 1 1 66296 STUD ASSY -[...]