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Henny Penny BCC/BCR-140 manual

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Table of contents for the manual

  • Page 1

    [...]

  • Page 2

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 Henny Penny Blast Chiller/Fr eezer BFR/BCR-350 BCC/BCR-175 BCC/BCR-140[...]

  • Page 3

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 LIMITED W ARRANTY FOR HENNY PENNY APPLIANCES Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts: NEW EQUIPMENT : Any part of a new appliance, except lamps and fuses,[...]

  • Page 4

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 T ABLE OF CONTENTS Section Page Section 1. INTRODUCTION ................................................................................................................... 1- 1 1-1. Henny Penny Blast Chiller ......................................................................................[...]

  • Page 5

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 201 1-1 SECTION 1. INTRODUCTION 1-1. BLAST CHILLER/ The Henny Penny Blast Chiller are designed to carry out fast refrigeration of food products. The units are electronically con- trolled for easy use and for consistent operation. The BCC/BCR-140, will chill up to 140 lbs (65 kg) of product, th[...]

  • Page 6

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 1-5. SAFETY The Henny Penny Blast Chiller has may safety features incorpo- rated. However , the only way to ensure a safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning t[...]

  • Page 7

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 SECTION 2. INST ALLA TION 2-1. INTRODUCTION This section provides the installation for the Henny Penny Blast Chiller . NOTE Installation of this unit should be performed only by a qualified service technician. Do not puncture the skin of the Blast Chiller with drills or screws, as component da[...]

  • Page 8

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 (Continued) 2-2 201 2-2. UNP ACKING 4. Open door and remove packing from the inside of the unit. 5. Peel off any protective covering from the exterior of the cabinet. 6. Y our Blast Chiller is now ready for operation. If the blast chiller has been laid on its side, the unit must be sitting upr[...]

  • Page 9

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 201 2-3 2-3. ELECTRICAL Refer to the table below for electrical ratings for both models. (Continued) Model No. V olts W atts Amps Freq. Phase BCC-140 200 4700 18 50/60 3 208-240 4700 18 60 3 230 4700 20 50 1 BCC-175 200 5800 20 50/60 3 208-240 5800 20 60 3 400 5800 9 50 3 N BCR-140 208-240 240[...]

  • Page 10

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 2-5. REFRIGERANT INFORMA TION Design Pressure Refrigerant T ype Amount of Refrig. High Low BCC-140 R404A 6 lbs. (2.7 kg) 406 psig 102psig (28 bar) (7 bar) BCC-175 R404A 5.5 lbs. (2.4 kg) 406 psig 102 psig (28 bar) (7 bar) 2-6. REFRIGERA TION BCC/BCR-140 CAP ACITIES -4 o F (-20 o C) at 6,800 BT[...]

  • Page 11

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 SECTION 3. OPERA TION 3-1. INTRODUCTION This section provides operating procedures for the Blast Chiller . Sections 1, 2, and 3 should be read, and all instructions should be followed before operating the cabinet. This section contains an explanation of all controls and compo- nents and inform[...]

  • Page 12

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3-2. OPERA TING CONTROLS (Continued) Fig. Item Description Function No. No. 3 - 1 7 Select Button The Select button is used to choose between a timing cycle or a cycle using the food probe. 3 - 1 8 Fan LED The Fan LED is a green light which illuminates when the fan is running. 3 - 1 9 Compress[...]

  • Page 13

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3-3 100[...]

  • Page 14

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3-3. BASIC OPERA TION The Henny Penny Blast Chillers can chill food products with a core temperature of 149ºF (65ºC), down to 40ºF (4ºC) within 4 hours (room ambiant temperature may impact time it takes to reach the desired temperature). But, for the above statements to be accurate, the fo[...]

  • Page 15

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3-3. BASIC OPERA TION 5. Press the Select button to choose the food probe mode or the timing mode. With the Frigiprobe mode selected, the digital display will alternately show the core temperature of the product, and the elapsed time of the cycle. If the timing mode is selected, the digital di[...]

  • Page 16

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3-3. BASIC OPERA TION A temperature conversion chart is provided for your (Continued) convenience: 200 3-6[...]

  • Page 17

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3-4. DE-ICING Henny Penny recommends to perform the de-icing process after every 3 cycles, and at the end of each day . This will eliminate any ice that may have formed around the evaporator during the chilling cycle. Failure the follow this procedure will increase the time it takes to cool th[...]

  • Page 18

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3-5. CLEANING Daily: 1 . Remove all electrical power supplied to the unit by turning off the wall circuit breaker . 2 . Remove all product from the unit. 3. Remove the racks and pans from the unit and clean with soap and water at a sink. 4. Clean all surfaces with a soft cloth, soap and water [...]

  • Page 19

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3-5. CLEANING (Continued) 3. Use a vacuum cleaner , or soft brush to remove the dust, or other obstructions from the condenser . 4 . Finish cleaning with compressed air if possible. DO NOT use a wire brush to clean the condenser , or damage to the condenser could result. 5. Replace the front p[...]

  • Page 20

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3-7. PROGRAMMING Information about the operation settings can be accessed by pressing the Alarm button. These settings can also be changed while in the different steps. The following information can be accessed: NOTE After pressing the Alarm button, a delay will occur before the desired number[...]

  • Page 21

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3-7. PROGRAMMING The holding temperature can be changed at this time by (Continued) using the Up and Down buttons. Factory setting for air temperature is 37ºF (3ºC). The minimum temperature setting is 32ºF (0ºC), and the maximum temperature is 50ºF (10ºC). 06 7. Maximum duration of de-ic[...]

  • Page 22

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3-7. PROGRAMMING 1 1. The duration of time the temperatures, (in 9 and 10 (Continued) above), must remain at before the alarms will sound. Press the Alarm button 1 1 times and the digital display will 10 show the time at which the high and low temperatures (no. 9 and 10 above) must remain at, [...]

  • Page 23

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3-7. PROGRAMMING 14. Blast chilling, low side air temperature limit, when using the Frigiprobe, in step 12 of this section. Press the Alarm button 14 times and the low side air temperature, at which 20 the compressor cycles on and off, will show in the display . This temperature is used in pre[...]

  • Page 24

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 3-7. PROGRAMMING 17. Frigiprobe temperature for when the buzzer sounds at (Continued) the start of a cycle. Press the Alarm button 17 times, and the temperature that the buzzer will sound when the product 23 has reached the “danger zone” temperature, and must be cooled to a “safe” temp[...]

  • Page 25

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 SECTION 4. TROUBLESHOOTING 4 - 1. INTRODUCTIO N This section provides troubleshooting information in the form of an easy to read table. If a problem occurs during the first operation of a new cabinet, recheck the installation per section 2 of this manual. Before troubleshooting always recheck [...]

  • Page 26

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 4-2. TROUBLESHOOTING (Continued) Display Cause Correction AL-5 T emperature too low in the hold mode. Faulty control board - replace control board. Faulty contactor - replace contactor . AL-6 T emperature too high in the hold mode. Faulty control board - Replace board. Door opened too much - M[...]

  • Page 27

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 4-2. TROUBLESHOOTING (Continued) Problem Cause C or re c ti o n Slow to decrease Condenser obstructed by dirt. Clean the Condenser . in temperature (decline in performance) Evaporator iced up. Perform a de-icing cycle. Refrigerating problem Check refrigeration circuit and components. Display t[...]

  • Page 28

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 4-2. TROUBLESHOOTING (Continued) Problem Cause C or re c ti o n Green compressor indicator V oltage across terminals 10-1 1 light off and compressor of control board: i s wo rk in g . - Control board relay bad Replace control board. No voltage across terminals 10-1 1 of control board: - Faulty[...]

  • Page 29

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 4-5 100[...]

  • Page 30

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 201 5-1[...]

  • Page 31

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 5-2 201[...]

  • Page 32

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 201 5-3[...]

  • Page 33

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 Quantity BFR/ Item BCC BC R BCC B C R B C R No . Part No. Description 14 0 14 0 17 5 1 75 3 50 1 9504.0205 Control PC Boar d 11111 2 9503.3692 Display PC Board 11111 3 9503.3700 Auxiliary Display Board 11111 4 9503.375 9 Connecting Cabl e 11111 5 9503.7719 Communication Board 11111 6 9503.8436[...]

  • Page 34

    Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350 Quantity BFR/ Item Part BC C B C R B C C B C R B C R N o . No . Description 14 0 14 0 17 5 17 5 35 0 31 9500.8967 Nozzle-Expansion V alve BFR-350 ---- 2 32 9500.7993 W ater Pressure V alve - BCC-175 - - 1 - - 33 9503.6182 High Pressure Switch - BCC-140 1 ---- 34 9502.5045 Liquid Receiver - BCC[...]

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    1. General Services 100 Hicks Ave. Medford, MA 02155 (800) 233-1033 2. Art Cole Associates Golden Street Industrial Park Meriden, CT 06450 (203) 237-7177 3. Globe-Monte Metro, Inc. 47-02 Metropolitan Avenue Ridgewood, NY 1 1385 (718) 786-5760 4. Guertin Dist. Inc. 5 T echnology Drive East Syracuse, NY 13057-9713 (315) 437-4928 (800) 468-6336 5. Kre[...]

  • Page 37

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    U.S. Headquarters Henny Penny Corporation 1219 U.S. Route 35 West Eaton, OH 45320 USA T elephone: 937-456-8417 Fax: 937-456-1860 Representative Office 1 . Henny Penny Corporation Representative Office Parc dEntreprises de IEsplanade 2bis Rue Paul Henri Speak Saint Thibault des Vignes 77462 Lagny sur Mame Cedex, France T elephone: 33 (1) 60075[...]

  • Page 39

    Lebanon 40. Pro Kitchen Cahlfoun Building Kaslik - Main Road PO Box 1066 Jounieh Lebanon T elephone: 961-9-635-077 Fax: 961-9-635-059 Lithuania 41. Master Group Baltic Master Dariaus Ir Girena 175 2038 Vilnius, Lithuania T elephone: 3702-306-528/529 Fax: 3702-306-533 Malaysia 42. SCC Corp. Sdn. Bhd. 19-21 Jalan Hujan T aman Overseas Union 58200 Kua[...]