Heatilator CL36D manual

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Table of contents for the manual

  • Page 1

    02-02 1 12538 Rev D CL36D and CR36D WOODBURNING FIREPLACE INST ALLA TION & OPERA TING INSTRUCTIONS WARNING! Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer , service agency or the gas supplier [...]

  • Page 2

    12538 Rev D 2 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS CAUTION: Do not expose the fireplace to the elements (i.e. rain, etc.) and keep the fireplace dry at all times. Wet insulation will produce an odor when the fireplace is used. SAFETY PRECAUTIONS 1. Please read these installation instructions completely before beginning installation pro[...]

  • Page 3

    02-02 3 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS DESIGN AND INST ALLA TION CONSIDERA TIONS When selecting a location for your woodburning fireplace, it is important to evaluate a number of considerations. Modern construction techniques can create conditions that may not allow your chimney to draft properly . This may result in smoke [...]

  • Page 4

    12538 Rev D 4 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS W ARNING! This fireplace and its component s are designed to be inst alled and operated as a system. Any alteration to or substitution for items in this system, unless allowed by these installation instructions, will void the Underwrit- ers Laboratories listing and may void the product[...]

  • Page 5

    02-02 5 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS C. SYSTEM COMPONENTS 1. Fireplace Component s # g o l a t a C: n o i t p i r c s e D D 6 3 R C / D 6 3 L Cs p i r t S n o i t c e t o r P h t r a e H d n a e t a r G l a r g e t n I h t i w , e c a l p e r i F 6 3 4 1 M Dk c a l B - w e i V - r a e l C , d l o f - i B - s r o o D s s a[...]

  • Page 6

    12538 Rev D 6 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS AK14 - Outside Air Kit Fireplace Dimensions[...]

  • Page 7

    02-02 7 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS 2. Chimney Components The following pictures show only those chimney components which may be safely used with this fireplace. # g o l a t a C: n o i t p i r c s e D A 4 K A Ct i K r i A y e n m i h C 4 D Ir i A e d i s t u O / t c u D d e t a l u s n I 4 D Ur i A e d i s t u O / t c u [...]

  • Page 8

    12538 Rev D 8 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS # g o l a t a CA B 6 0 3 L S" 6" ¾ 4 2 1 3 L S" 2 1" ¾ 0 1 8 1 3 L S" 8 1" ¾ 6 1 4 2 3 L S" 4 2" ¾ 2 2 6 3 3 L S" 6 3" ¾ 4 3 8 4 3 L S" 8 4" ¾ 6 4 = Ah t g n e l l a u t c A = Bf o h t g n e l ( h t g n e l e v i t c e f[...]

  • Page 9

    02-02 9 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS LDS33 (3 x 3) LDS46 (4 x 6) Decorative Shroud TR344 Round T ermination Cap TR342 Round T elescoping T ermination Cap ST375 Square T ermination Cap CT35 Chase T op CAK4A Chimney Air Kit TS345/TS345P Square T ermination Cap[...]

  • Page 10

    12538 Rev D 10 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS Figure 3 Installation Along a Wall or an Exterior Chase W ARNING! Do not draw outside air from garage spaces. Exhaust product s of gasoline engines are hazardous. Do not install outside air ducts such that the air may be drawn from attic spaces, basements or above the roofing where ot[...]

  • Page 11

    02-02 11 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS Figure 4 - Framing the Fireplace W ARNING! Do not apply combustible finishing materials over any part of the black face of this fireplace or a structure fire may result. The black met al fireplace front may only be covered with noncombustible materials such as ce- ramic tile, brick or[...]

  • Page 12

    12538 Rev D 12 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS 3. Sidewalls/Surrounds Adjacent combustible side walls must be located a minimum of 18 from the fireplace opening. See Figure below . If you are using a decorative surround constructed of combustible material, it must be located within the shaded area defined below . Short stub wal[...]

  • Page 13

    02-02 13 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS W ARNING! Do not combine offsets to create an offset greater than 30° from vertical. This may create a fire hazard since the natural draft may be restricted. 1 . Using Offset s and Returns a. T o bypass any overhead obstructions, the chimney may be offset using a 15° (SL315) or a 30[...]

  • Page 14

    12538 Rev D 14 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS Figure 6 - Chimney Height S T N E N O P M O C Y E N M I H C F O T H G I E H r e z i l i b a t S y e n m i h C 3 L S4 3 / 4 " s r e c a p S p o t s e r i F 8 3 3 S F" 0 9 3 3 S F" 0 0 4 3 S F" 0 s n r u t e R / s t e s f f O 5 1 3 L S3 1 3 / 8 " 0 3 3 L S 4 1 ?[...]

  • Page 15

    02-02 15 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS F . INST ALLA TION OF FIREPLACE W ARNING! Before starting, do the following: 1. W ear gloves and safety glasses for protection. 2. Keep hand tools in good condition. Sharpen cutting edges and make sure tool handles are secure. 3. Always maint ain the minimum air space required to the [...]

  • Page 16

    12538 Rev D 16 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS Figure 9 Installing the Firestop Sp acer CAUTION: Firestop spacers must be used whenever the chimney penetrates a ceiling/floor area. Figure 8 Assembling Chimney Sections W ARNING! Carefully follow the instructions for assembly of the pipe and other part s needed to install this firep[...]

  • Page 17

    02-02 17 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS W ARNING! Maintain a minimum of 2 air clearance to all parts of the chimney system at all times! Fail- ure to maintain this 2 air clearance will cause a structure fire. CAUTION: Inner flue and outer liner sections cannot be dis- assembled once locked together . Plan ahead to ens[...]

  • Page 18

    12538 Rev D 18 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS Figure 12 - Ceiling/Attic Construction Figure 13 - Air Kit Handle Location 9 . Marking the Exit Point of the Roof Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney . Drive a nail up through the roof to mark the center . See Figure12[...]

  • Page 19

    02-02 19 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS Note: Use only a noncombustible material to finish the face of the fireplace below the level of the front standof fs. A noncombustible material such as USG MICORE CV230 Mineral Fiber Board, or USG DUROCK Cement Board is recommended for this purpose. Figure 14 - Air Clearance Around Ga[...]

  • Page 20

    12538 Rev D 20 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS Figure 15 - Factory Built Hearth Extension Figure 16 - Field Constructed Hearth Extension W ARNING! Hearth extensions are to be installed only as illustrated to prevent high temperatures from occurring on concealed combustible materials. Hearth sealing strips prevent burning or hot pa[...]

  • Page 21

    02-02 21 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS Figure 17 - Position the Hearth Extension 18 . Position the Hearth Extension Position and secure the hearth extension over the protective metal strips that have been placed partially under the fireplace front. These strips should be protruding approximately 2 from under the firepla[...]

  • Page 22

    12538 Rev D 22 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS G . CONSTRUCTING A CHASE Figure 19 - Chase Constructions Figure 20 - Chase Assembly 1. Materials a. The chase is constructed using framing materials much the same as the walls in your home. A variety of materials may be used including brick, stone, veneer brick, or standard siding mat[...]

  • Page 23

    02-02 23 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS Figure 21 - Installing a TR344 Round T ermination Cap Figure 22 - Installing a TR342 Round T elescoping T ermination Cap 2 . Chase T op Construct a chase of desired materials maint aining a minimum 2 air space around the chimney . 3 . T ermination Cap a. Install the chimney section[...]

  • Page 24

    12538 Rev D 24 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS W ARNING! Never inst all a single wall slip section or smoke-pipe in a chase structure. The higher temperature of this single wall pipe may radiate sufficient heat to combustible chase materials to cause a fire. W ARNING! Detailed instructions for installation of the chase top, storm [...]

  • Page 25

    02-02 25 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS Note: Save and pass this instruction manual to subsequent home owners. The informa- tion provided is intended to notify and warn them about making unsafe future modifications such as the addition of shelves or the use of unauthorized parts and repairs. W ARNING! DO NOT operate this fi[...]

  • Page 26

    12538 Rev D 26 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS Figure 26 Proper Operating Positions of Bi-Fold Doors W ARNING! Burning wet, unseasoned wood can cause ex- cessive creosote accumulation. When ignited it can cause a chimney fire that may result in a serious house fire. CAUTION: When left closed while burning your fireplace, firescree[...]

  • Page 27

    02-02 27 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS CAUTION: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liq- uids to start or freshen up a fire in this fire- place. Keep all such liquids well away from the fireplace. Note: When first lighting your fireplace, it may be necessary to[...]

  • Page 28

    12538 Rev D 28 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS Figure 27 - Flue Draft Flue draft is measured as negative pressure in the chimney . The amount of negative pressure determines how strong the draft is. The draft is important because it draws the combustion air into the fireplace and pulls the smoke out of the chimney . There are thre[...]

  • Page 29

    02-02 29 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS I. MAINTENANCE INSTRUCTIONS W ARNING! A chimney fire can permanently damage your chimney system. This damage can only be re- paired by replacing the damaged component part s. Chimney fires are not covered by the Lim- ited Warranty and Buyer Protection Plan. Figure 28 Chimney & T e[...]

  • Page 30

    12538 Rev D 30 02-02 CL36D AND CR36D INST ALLA TION INSTRUCTIONS HOMEOWNERS NOTES[...]

  • Page 31

    02-02 31 12538 Rev D CL36D AND CR36D INST ALLA TION INSTRUCTIONS Index A Air Clearance 17, 19 Air Kit Handle Location 18 Ashes, Disposal of 29 Attic Insulation Shield 17 B Building Codes 2, 4 C Chase 22 Chase T op 9, 23 Chimney Assembling Sections Through the Roof 18 Checking the Assembly 17 Cleaning 29 Creosote 29 Exit Point Through the Roof 18 He[...]

  • Page 32

    12538 Rev D 32 02-02 HEA TILA TOR WOODBURNING FIREPLACE LIMITED WARRANTY As p art of its 20-YEAR BUYER PROTECTION PROGRAM AS P ART OF ITS 20 YEAR BUYER PROTECTION PROGRAM (PROGRAM, HEARTH TECHNOLOGIES INC. (HTI) is pleased to offer a Limited Warranty and a Replacement Parts Advantage covering specific components of your Heatilator wood-[...]