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Heatiator I80 manual

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Table of contents for the manual

  • Page 1

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 1 Owner ’ s Manual Installation and Operation Models: I80 Woodburning Fireplace DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instructi[...]

  • Page 2

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 2 Read this manual before installing or operating this fi replace. Please retain this owner ’ s manual for future reference. Congratulations on selecting a Heatilator wood burning fi re- place. The Heatilator fi replace you have selected is designed to provide the utmost in safety , reliab[...]

  • Page 3

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 3 T able of Contents 1 Listing and Code Approvals 4 A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Getting Started 5 A. Design and Installation Considerations . . . . . . . . . . . . 5 B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 4 1 1 Listing and Code Appro v als A. Appliance Certi fi cation This fi replace system has been tested and listed in accor- dance with UL 127 and ULC-S610 standards by Underwrit- ers Laboratories Inc. for installation and operation in the United States and Canada. This fi replace has been te[...]

  • Page 5

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 5 2 2 Get ting Star ted A. Design and Installation Considerations Draft is the pressure difference needed to vent fi replaces successfully . Considerations for successful draft include: • Preventing negative pressure • Location of fi replace and chimney B. Negative Pressure Negative press[...]

  • Page 6

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 6 Location of the fi replace and chimney will affect performance. As shown in Figure 2.1 the chimney should: • Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re. • Penetrate the [...]

  • Page 7

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 7 Non-combustible roof flashing maintains minimum clearance around chimney Additional lateral support for chimney above roof (or enclosed in chase) if needed Ceiling firestop on floor of attic Support straps on rafter supports chimney (not shown) T ermination cap Chimney penetrates roof prefera[...]

  • Page 8

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 8 Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses L[...]

  • Page 9

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 9 3 3 F raming and Clearances A. Selecting Fireplace Location Several options are available to you when choosing a loca- tion for your fi replace. This fi replace may be used as a room divider , installed along a wall, across a corner or used in an exterior chase. See Figure 3.1. 51-1/2 in. 1[...]

  • Page 10

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 10 B. Clearances 0 in. from floor Attic Insulation Shield Ceiling Firestop (ceiling) (roof) (attic) (ceiling) 2 in. min. (51 mm) 2 in. min. (51 mm) 2 in. min. (51 mm) 2 in. min. (51 mm) 2 in. min. (51 mm) 2 in. min. (51 mm) Must have 2 in. (51 mm) minimum clearance to header Ceiling Firestop Of[...]

  • Page 11

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 11 C. Sidewalls/Surrounds Adjacent combustible side walls must be located a minimum of 24 in. (610 mm) from the fi replace opening. See Figure 3.3. If you are using a decorative surround constructed of combustible material, it must be located within the shaded area de- fi ned in Figure 3.3. S[...]

  • Page 12

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 12 E. Construct the Chase A chase is a vertical boxlike structure built to enclose the fi re- place and/or its vent system. V ertical chimneys that run on the outside of a building must be installed inside a chase. Construction of the chase may vary with the type of build- ing. These instructi[...]

  • Page 13

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 13 A. Install the Outside Air Kit The outside air assembly is factory installed on the left side of the fi replace. The kit is an optional component and its use is highly recommended to minimize the effect of negative pressure within the structure. • Use short duct run. • A small dip in th[...]

  • Page 14

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 14 Handle up - open Handle down - closed Figure 4.4 Locating the Outside Air Control Outlet placed higher than 3 ft below the termination cap Attic space Garage or combustible liquids storage Outlet blocked by snow , leaves, etc. Clear area outside house or in ventilated crawl space YES NO NO N[...]

  • Page 15

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 15 B. Secure the Fireplace • Position the Fireplace This fi replace may be placed on either a combustible or noncombustible continuous fl at surface. Follow the in- structions for framing in Section 3.D. Slide the fi replace into position. Be sure to provide the minimum air clear- ance at [...]

  • Page 16

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 16 • Remove fi replace from pallet. The fi replace is attached to pallet with two brackets on each side and rear of outer shell. See Figure 4.1 1. Remove screws from bracket, pallet and fi replace. Replace screws removed from fi replace. Slide fi replace into position (brackets can be us[...]

  • Page 17

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 17 Not e : T o ensure pro per installatio n, gas knockouts in the si de refract or y shou ld be posi tioned to wards b ack of fi replace. See Figur e 4. 15. • T ilt top of side ref ractor y towards c enter of fi rebox when placing it into fi replace. Push side refractory towards back corne[...]

  • Page 18

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 18 Note: When elevating the fi replace above the hear th exten - sion the fron t of the ele vat ed platfor m mus t be protected with a protective metal hear th str ip as shown in Figure 4. 1 9. Raised Platform Floor 2 in. (51 mm) 1 in. (25 mm) min. overlap 2 in. (51 mm) T op piece must overlap[...]

  • Page 19

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 19 NOTE: • Chimney performance may vary . • Trees, buildings, roof lines and wind conditions af fect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Additi[...]

  • Page 20

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 20 A. Chimney Requirements V ertical distances are measured from the base of the fi re- place as shown in Figure 5.2. T o determine the chimney components needed to complete your particular installation, follow the steps below: • Determine the total vertical height of the fireplace installat[...]

  • Page 21

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 21 B. Using Offsets/Returns T o bypass any overhead obstructions, the chimney may be offset using an of fset/return. An offset and return may be attached together or a chimney section(s) may be used between an offset and return. Perform the following steps to determine the correct chim- ney com[...]

  • Page 22

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 22 C. Assemble the Chimney Sections Attach either a straight chimney section or an offset to the top of the fi replace (depending on your installation require- ment, US only). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower sectio[...]

  • Page 23

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 23 6 T abs bent in 90° T abs bent in to rest against pipe Attic Insulation Shield Ceiling Firestop 13 in. (330 mm) 17 in. (432 mm) diameter Insulation Insulation Pipe Pipe Figure 5.7 Install Attic Insulation Shield Above the Ceiling 6 T abs bent in 90° T abs bent in to rest against pipe Attic[...]

  • Page 24

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 24 Ceiling Firestop Straps Optional Additional Support Joint Band (Optional) Figure 5.9 Secure the Chimney Fire Risk • Secure offsets with screws (not to exceed 3/4 in./19 mm in length). W ARNING • Secure returns with strapping. • Straight chimney sections may be secured with screws (not [...]

  • Page 25

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 25 6 6 Complete the Enclosure A. Chimney T ermination Chimney T ermination Requirements (See Figure 6.1) • Must have a cap approved and listed for this fi replace system • Must not be located where it will become plugged by snow or other material • Must terminate at least 3 ft (914 mm) a[...]

  • Page 26

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 26 Figure 6.2 Ceiling/Attic Construction Fire Risk • Must maintain 2 in. (51 mm) air clearance to insulation and other combustible materials. W ARNING Mark the Exit Point of the Roof Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney . Drive a [...]

  • Page 27

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 27 T ermination Cap Storm Collar Slope Downward T urn-down Drip Edge Chase (Chimney) 2 in. (51 mm) Collar on Chase T op Caulk .018 (26 ga) min. Galvanized Chase T op Figure 6.3 Chase T op Construction 2 in. (51 mm) min. collar 6 in. (152mm) min. 2 in. (51 mm) min. Storm Collar Flashing Collar M[...]

  • Page 28

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 28 2 in. (51 mm) min. 4-1/2 in. (1 14 mm) max. 1-1/2 in. (38 mm) min. overlap Cap Standoff T op of Pipe Flashing Collar Figure 6.6 Installing an ST1 175 or ST475 Square T ermination Cap • For installations utilizing an ST1 175 or ST475 Square T ermination Cap the last chimney section must not[...]

  • Page 29

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 29 A. Gas Log/Lighter Provisions A certi fi ed gas log lighter or decorative gas log set can be installed in this fi replace. • Maximum input is 100,000 BTU/hr . • Decorative gas appliance must be certi fi ed to ANSI Z21.60 “Standard for Decorative Gas Appliances for Installation in V [...]

  • Page 30

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 30 8 8 Fin i sh in g A. Hearth Extension A hearth extension must be installed with all fi replaces to protect the combustible fl oor in front of the fi replace from both radiant heat and sparks. See Figures 8.1 -8.5. 2 in. (51 mm) required High temperature (300°F min.) continuous, non-combu[...]

  • Page 31

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 31 A B C Noncombustible Material Hearth Strip 20 in. (508 mm) Min. Hearth Extension Micore Floor Note: Maximum height from floor under fireplace to top of finished hearth extension is 7-5/8 in. (195 mm) Figure 8.4 Raised Hearth Extension 12 in. Min. 12 in. Min. 20 in. Min. 30 in. min. 12 in. Mi[...]

  • Page 32

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 32 B. Finishing Material • Combustible Material Material which is made of or surfaced with wood, compressed paper , plant fi bers, plastics, or any material capable of igniting and burning, whether fl ame proofed or not, plastered or not plastered. • Non-Combustible Material Material whic[...]

  • Page 33

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 33 23 in. (584 mm) 50° 42 in. (1067 mm) 50-1/2 in. (1283 mm) 39° 4 in. (102 mm) BRICK FRONT FLUSH FRONT 24 in. (610 mm) 19-3/4 in. (502 mm) 24 in. (610 mm) Figure 8.8 Sidewalls/Surrounds Fire Risk Do NOT obstruct air inlets. Do NOT modify air inlets. • Modifying or covering air inlets could[...]

  • Page 34

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 34 9 9 Operat ing Instruc tions A. General Information Fireplaces, as well as other woodburning appliances, have been used safely for many years. It has been our experience that most problems are caused by improper installation and operation of the fi replace. Make certain that installation an[...]

  • Page 35

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 35 D. Flue Damper The fl ue damper must be in full open position, and is oper- ated by moving the handle up toward the top of the fi replace. Before lighting the fi re, verify this by looking up from the in- side of the fi replace. Always operate this fi replace with the damper fully open.[...]

  • Page 36

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 36 G. Grate The factory installed integral grate must be used to hold the logs from falling out of an open fi replace and to allow air to pass between the burning logs. It is important to keep the fi re off the hearth and to allow the ashes to collect beneath the fi re, thereby forming a lay[...]

  • Page 37

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 37 I. Starting a Fire Check the fl ue damper to be certain it is in the full open po- sition. Place crumpled or twisted paper under the fi replace grate. Loosely arrange kindling or small pieces of wood to form a layer above the paper . The fi res must be built on the fi replace grate, with[...]

  • Page 38

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 38 1 0 10 T roubleshooting Another appliance in home also exhausting air (furnace, fan, dryer , etc.)? Air register from furnace near fireplace? Doors opening and closing? Window closed for start-up? Outside air closed? Overhead fan operating? Overhanging tree? Bird's nest or leaves in ter[...]

  • Page 39

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 39 Diagnostic Questions Possible Causes of Condition Solutions Is the damper open? • No draft Open damper . Is there enough paper/starter? • Insuf fi cient heat to ignite kindling Use more paper/starter . Is there enough kindling? Is the kindling dry? • Insuf fi cient heat to ignite fue[...]

  • Page 40

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 40 Diagnostic Questions Possible Causes of Condition Solutions Do you have glass doors? • Need to slow air intake Add glass doors. What is the condition of the wood? • Extremely dry wood Mix in less seasoned wood after fi re established. Diagnostic Questions Possible Causes of Condition So[...]

  • Page 41

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 41 A. Disposal of Ashes Ashes should be placed in a metal container with a tight- fi t- ting lid. The closed container of ashes should be placed on a noncombustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal. If the ashes are disposed of by bur[...]

  • Page 42

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 42 Fire Risk • Do not use chimney cleaners or fl ame colorants in your fi replace. Will corrode chimney . W ARNING D. Maintenance T ask List Asphyxiation Risk Fire Risk Annual inspection by qualified technician recommended. Check: • Condition of doors, surrounds and fronts • Condition o[...]

  • Page 43

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 43 1 2 12 Refer ence Materials A. Fireplace Dimensions 28-1/2 in. (724 mm) 55-1/2 in. (1410 mm) (Efective Height 49-1/8 in. (1248 mm) 49-5/8 in. (1260 mm) 59-1/4 in. (1505 mm) 7-5/8 in. (194 mm) 42 in. (1067 mm) Gas Knockout 18-1/2 in. (470 mm) 8-5/8 in. (219 mm) Gas Knockout 8-5/8 in. (219 mm)[...]

  • Page 44

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 44 B. Fireplace Components GR29 Integral Grate Bi-fold Glass Doors T raditional Brick Pattern Refractory Herringbone Pattern Refractory 20 in. (508 mm) 66 in. (1676 mm) 1/2 in. (13 mm) HX4 Hearth Extension Outside Air Shield 2 Wire T ies Flexible Duct (not supplied) Inlet Ring AK22 Outside Air [...]

  • Page 45

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 45 C. Chimney Components The following pictures show only those chimney components which may be safely used with this fi replace. 13 in. (330 mm) 14 in. (356 mm) 14 in. (356 mm) 5-1/4 in. (133 mm) 4 in. (102 mm) CAK5A Chimney Air Kit (Required in Canada) ID4 Insulated Duct UD4 Uninsulated Duct[...]

  • Page 46

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 46 SL1 130/SL430 Offset/Return A B 17 in. (432 mm) Ceiling Firestop AS10 Straight Attic Insulation Shield 2 in. (51 mm) 13 in. (330 mm) JB577 Chimney Joint Band 13 in. (330 mm) CB576 Chimney Joint Band 39-7/8 in. (1013 mm) 28 in. (71 1 mm) 15-1/4in. (387 mm) RF571 Roof Flashing 25-1/4 in. (641 [...]

  • Page 47

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 47 TR1 1/TR444 Round T ermination Cap TR1 1T/TR442 Round T elescoping T ermination Cap ST1 175/ST475 Square T ermination Cap 72 in. (1829 mm) 36 in. (914 mm) 2 in. (51 mm) 13-3/8 in. (340 mm) CT56 Chase T op A B C D Decorative Shroud LDS33/LDS46 15-3/4 in. (400 mm) 34-3/4 in. (883 mm) 32-1/2 in[...]

  • Page 48

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 48 CT1 1-Queen CT1 1-Bishop CT1 1-Pawn CT1 1-Knight CT1 1-King 21 in. (533 mm) 47-3/4 in. (1213 mm) 24 in. (610 mm) 18-1/4 in. (464 mm) 41-1/8 in. (1045 mm) 20 in. (508 mm) 16 in. (406 mm) 38-3/8 in. (975 mm) 16 in. (406 mm) 21 in. (533 mm) 25-3/4 in. (654 mm) 20-5/8 in. (524 mm) 20-3/4 in. (52[...]

  • Page 49

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 49 Woodburning T ermination Cap Shroud TS345 /T 4 45 (T op V ent ) TR342 /TR34 4 TR 442/TR 444 TV 34 2 TR342 /TR34 4* TR44 2/ TR4 44* (* with TR- T VK installe d) TR 1 1/TR1 1 T TV 1 1 /TV 1 1 T TR1 1/TR1 1 T * (* with TR- T VK installed) OPEN TOP with so lid sid es and 3 in. ( 76 mm ) ope ning[...]

  • Page 50

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 50 D. Service Parts Service Parts List 42 in. Woodburning Fireplace Service Parts ICON I80CT & I80H Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active 1 2 5 4 3 7 6 8 9 ¨[...]

  • Page 51

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 51 Service Parts List 42 in. Woodburning Fireplace Service Parts ICON I80CT & I80H Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active # Descr iptio n of Par t Ser ial # Cutof f I 80CT I8 0H Qty . req. 1 Damper Blade Assembly 299 6 4 299 6 4 1 D a mp e r W ei g h t 197 8 5 A[...]

  • Page 52

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 52 This page intentionally left blank.[...]

  • Page 53

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 53 This page intentionally left blank.[...]

  • Page 54

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 54 This page intentionally left blank.[...]

  • Page 55

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 55 E. Limited W arranty HEA TILA TOR WOODBURNING FIREPLACE Limited W arranty As part of its 20-YEAR BUYER PROTECTION PROGRAM AS P ART OF ITS 20 YEAR BUYER PROTECTION PROGRAM (“PROGRAM”), HEARTH & HOME TECHNOLOGIES INC. (“HHT”) is pleased to offer a Limited W arranty and a Replacemen[...]

  • Page 56

    Heatilator • I80 CAN-US • 4013-203 Rev F • 04/08 56 Hearth & Home T echnologies Inc. 1915 W . Saunders Street Mt. Pleasant, Iowa 52641 www .heatilator .com – NOTES – F . Contact Information DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for[...]