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Heatiator GB4336 manual

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Table of contents for the manual

  • Page 1

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 1 Owner ’ s Manual Installation and Operation Models: GB4336, GB4336L, GB4336I, GB4336IL, GB4942, GB4942L, GB4942I, GB4942IL B-V ent Gas Appliance Installation and service of this appliance should be performed by qualified personnel. Hearth & Home T echnologies suggests NFI certifi ed[...]

  • Page 2

    2 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Read this manual before installing or operating this appliance. Please retain this owner ’ s manual for future reference. Congratulations on selecting a Heatilator gas appliance—an elegant and clean alternative to wood burning appliances. The Heatilator gas appliance you have selected [...]

  • Page 3

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 3 T able of Contents 1 Listing and Code Approvals 4 A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . 4[...]

  • Page 4

    4 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 1 Listing and Code Appro v als A. Appliance Certifi cation This product is listed to ANSI standards for “V ented Gas Fireplaces” and “Gas Fired Appliances for Use at High Al- titudes”. This model (natural gas and propane) can be installed in a bedroom (in the United States) which [...]

  • Page 5

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 5 A. Design and Installation Considerations Heatilator B-vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room. Check building codes prior to installation. • Installation MUST comply with local, r[...]

  • Page 6

    6 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 B. Negative Pressure Asphyxiation Risk • Negative pressure can cause spillage of combustion fumes and soot. • Fire needs to draft properly for safe operation. W ARNING T o minimize the ef fects of negative air pressure, the follow- ing must be considered: • Install the outside air ki[...]

  • Page 7

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 7 Inspect appliance and components for damage. Damaged parts may impair safe operation. • Do NOT install damaged components. • Do NOT install incomplete components. • Do NOT install substitute components. Report damaged parts to dealer . W ARNING Hearth & Home T echnologies disclai[...]

  • Page 8

    8 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Note: • Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. Fire Risk Provide adequate clearance: • Around air openings. • For servic[...]

  • Page 9

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 9 B. Construct the Appliance Chase A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. V ertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase. Construction of the chase may vary with th[...]

  • Page 10

    10 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 C. Clearances C B A Per V ent Manufacturer ’s Specifications 30 in. (762 mm) to ceiling 0 in. Drywall 0 in. 1/2 in. (13 mm) 1/2 in. (13 mm) Combustible flooring may be installed next to the front of the appliance. 36 in. (914 mm) Combustible Object 0 in.to level of standoffs Figure 3.2 [...]

  • Page 11

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 1 1 Measured from top of hood (in inches) 3 - 12 13 14 15 16 17 18 13-1/4 14 14-3/4 15-1/2 16-1/4 17 17-3/4 30 in. minimum to ceiling 0 - 3 9-3/8 Figure 3.3 Clearances to Mantels or Other Combustibles Above Appliance 1 in. (25mm) min. to perpendicular wall A 3-1/2 in. (89 mm) min. from firep[...]

  • Page 12

    12 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 A. V ent T ermination Minimum Clearances Fire Risk Explosion Risk • Do not pack air space with insulation or other materials. Maintain vent clearance to combustibles as specifi ed. W ARNING Failure to keep insulation or other materials away from vent pipe may cause fi re. Gas T ermina[...]

  • Page 13

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 13 Fire Risk Explosion Risk Asphyxiation Risk Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • V ent this appliance directly outside. • Use separate vent system for this appliance. May impair safe operation of this appliance [...]

  • Page 14

    14 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 45° Elbow 90° Elbow Offsets exceeding 45° adapt horizontal limitations Maximum horizontal 20 ft (6.1 m) Note: Maximum horizontal distance is 50% of vertical vent height. Maximum horizontal run is 50% of vertical. Horizontal run cannot be more than 20 ft. (6.1 m). V ent supports are per[...]

  • Page 15

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 15 A. Pipe Clearances to Combustibles Fire Risk Explosion Risk Maintain vent clearance to combustibles as specifi ed. • Do not pack air space with insulation or other materials. • National building codes recommend using attic shield to keep loose materials/ insulation from contacting ve[...]

  • Page 16

    16 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 7 7 Appliance P reparation Sharp Edges • Wear protective gloves and safety glasses during installation. CAUTION Fire Risk Asphyxiation Risk Maintain vent clearance to combustibles as specifi ed. • Do not pack air space with insulation or other materials. • National building codes r[...]

  • Page 17

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 17 Do NOT notch into the framing around the appliance spacers. CAUTION Nailing T abs (both sides) Figure 7.3 Proper Positioning, Leveling and Securing of an Appliance C. Securing and Leveling Appliance The diagram shows how to properly position, level, and se- cure the appliance (see Figure [...]

  • Page 18

    18 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Three tabs A. Assemble V ent Sections This B-V ent appliance requires 6 in. B-vent double-wall pipe. Follow the pipe manufacturer ’s installation guidelines when installing the appliance. This will ensure proper operation and prevent safety hazards. 8 8 Inst alling V ent Pipe Fire Risk [...]

  • Page 19

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 19 A. Fuel Conversion Before making gas connections ensure appliance being in- stalled is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali- fi ed technician using Hearth & Home T ech[...]

  • Page 20

    20 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 W ARNING Fire Risk Explosion Risk • Gas build-up during line purge may ignite. • Purge should be performed by qualifi ed technician. • Ensure adequate ventilation. • Ensure there are no ignition sources such as sparks or open fl ames. W ARNING CHECK FOR GAS LEAKS Fire Risk Explo[...]

  • Page 21

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 21 A. Recommendation for Wire This appliance requires 1 10-120 V AC to be wired to the junc- tion box either for use of optional accessories (standing pilot ignition) or for proper operation of the appliance (Intellifi re ignition). Refer to Figure 10.1 to determine if the appliance uses an[...]

  • Page 22

    22 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 D. Standing Pilot Ignition System Wiring • This standing pilot ignition system wiring does not require a 1 10 V AC supply to operate. See Figure 10.3 for the wiring diagram. • It is recommended that a 1 10 V AC junction box be installed for use with a fan or remote control. (See Figur[...]

  • Page 23

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 23 E. Junction Box Installation • Remove the junction box assembly from the valve compartment. • If the box is being wired from the OUTSIDE of the appliance; - Loosen two screws on the Romex connector , feed the necessary length of wire through the connector and tighten the screws. - Mak[...]

  • Page 24

    24 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 A. Mantel Projections Figure 1 1.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance. B. Facing Material Measured from top of hood (in inches) 3 - 12 13 14 15 16 17 18 [...]

  • Page 25

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 25 A. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. Shock Risk Fire Risk Use ONL Y optional accessories approved for this appliance. • Using non-listed accessories voids warranty . • Using non-listed accessories may result in a safety ha[...]

  • Page 26

    26 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 F . Log Removal/Replacement Log set should look similar to that in Figure 12.4. Figure 12.4 Geneva Log Set • Remove/open the lava rock tray as shown in Figures 12.5 and 12.6. Clear the lava rock as shown in Figure 12.7. • Remove log/grate assembly from the hearth pan by removing three[...]

  • Page 27

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 27 Handle glass with care. • Inspect the gasket to ensure it is undamaged. • Inspect the glass for cracks, chips or scratches. • Do NOT strike, slam or scratch glass. • Do NOT operate appliance with glass assembly removed, cracked, broken or scratched. • Replace glass assembly as a[...]

  • Page 28

    28 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 A. Before Lighting Appliance Before lighting this appliance, determine if it has a stand- ing pilot or Intellifi re ignition system by opening the control access panel to view wiring system and gas valve. If this appliance has a red or black ignitor button (See Figure 10.1) this applianc[...]

  • Page 29

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 29 B. Check Appliance Draft Check draft of appliance to verify proper venting conditions. • Close all windows and doors, turn on all exhaust fans in home. • Appliance is to be completely assembled to normal operating condition. • T urn on appliance and allow to operate for at least 10 [...]

  • Page 30

    30 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the[...]

  • Page 31

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 31 Standing Pilot Ignition A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly . B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and wil[...]

  • Page 32

    32 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Note: This appliance should be r un three to four hours on the initial star t- up. T ur n it off and let it c ool completely . Clean glass door s (if installed). Close the do ors (if installed) and run the applianc e for an additional 1 2 hours. T his will help cure the produc ts used in [...]

  • Page 33

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 33 With proper installation, operation and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. This [...]

  • Page 34

    34 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Symptom Possible Causes Corrective Actions 4. Frequent pilot outage problem. A. Pilot fl ame may be too high, too low , or blowing (high), causing pilot safety to drop out. Clean and adjust the pilot fl ame for maximum fl ame impingement on thermocouple. Follow lighting instructions ca[...]

  • Page 35

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 35 B. Intellifi re Ignition System Symptom Possible Causes Corrective Actions 1. The ignitor/module makes noise, but no spark. A. Incorrect wiring. V erify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to the correct terminals on the module and the pilo[...]

  • Page 36

    36 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Symptom Possible Causes Corrective Actions 4. Pilot sparks, but pilot will not light. A. Correct gas supply . V erify that incoming gas line ball valve is “open”. V erify that inlet pressure reading is within acceptable limits, inlet pressure must not exceed 14 in. w .c. B. Ignitor ga[...]

  • Page 37

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 37 Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season. Fire Risk Explosion Risk Inspect external vent cap regularly . • [...]

  • Page 38

    38 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Inspect Maintenance T asks Doors, surrounds and fronts 1. Assess condition of screen and replace as necessary . Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary . 3. Verify no obstructions to airfl ow through the [...]

  • Page 39

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 39 A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only . For framing dimensions and clearances refer to Sec- tion 3. Figure 16.1 Appliance Dimensions 1 6 16 Ref er enc e M ate ria ls B 4-3/8 in. (1 1 1 mm) Outside Air 13-1/4 in. (337 mm) 3-1/8 in[...]

  • Page 40

    40 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 B. Service Parts List Exploded Parts Diagram 36 in. Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active 11 8 (V alve Assembly) 6 7 (Grate Assembly) 5 10 9[...]

  • Page 41

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 41 Service Parts List 36 in. Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active Service Parts List 36 in. Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Ac[...]

  • Page 42

    42 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Service Parts List 36 in. Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active 10 9 8 2 1 4 6 3 7 Standing Pilot V alve Assembly 5 7 3 6 4 1 12 14 13 11 Intermittent Pilot V alve Assembly 5[...]

  • Page 43

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 43 Service Parts List 36 in. Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active # Description of Part GB4336 GB4336L GB4336I GB4336IL Qty . V alve Assembly 4003-103 4003-104 4003-105 4003-106 1 1 V alve 24033 24034 750-500[...]

  • Page 44

    44 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Exploded Parts Diagram 42 in. Geneva Gas Fireplace Service Parts GB4942 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active 12 6 8 7 10 5 9 (V alve Assembly) (Grate Assembly) 11[...]

  • Page 45

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 45 Service Parts List 42 in. Geneva Gas Fireplace Service Parts GB4942 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active # Description of Part GB4942 GB4942L GB4942I GB4942IL Qty . Log/Grate Assembly 4003-073 4003-073 4003-073 4003-073 1 1 Right Log 4003-1 18 400[...]

  • Page 46

    46 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Service Parts List 42 in. Geneva Gas Fireplace Service Parts GB4942 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active 10 9 8 2 1 4 6 3 7 Standing Pilot V alve Assembly 5 7 3 6 4 1 12 14 13 11 Intermittent Pilot V alve Assembly 5[...]

  • Page 47

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 47 Service Parts List 42 in. Geneva Gas Fireplace Service Parts GB4942 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active # Description of Part GB4942 GB4942L GB4942I GB4942IL Qty . V alve Assembly 4003-103 4003-104 4003-105 4003-106 1 1 V alve 24033 24034 750-500[...]

  • Page 48

    48 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 C. Optional Components AK14 - Air Kit RC-SMART -HTL Remote Control RCT -ML T -HL T Multifunctional Remote RC-BA TT -HTL Battery Operated Remote Control (Standing Pilot) SMART -ST A T -HTL Remote control with Thermostat Control SMART -BA TT -HTL Battery-operated Remote Control with Thermos[...]

  • Page 49

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 49 This page intentionally left blank.[...]

  • Page 50

    50 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 This page intentionally left blank.[...]

  • Page 51

    Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 51 Gas Appliance (Fireplace) Limited Lifetime W arranty HEARTH & HOME TECHNOLOGIES INC. (“HHT”) extends the following warranty for HEA TILA TOR ® gas appliances installed in the United States of America or Canada (the "Appliance"). Dealers and employees of HHT have no auth[...]

  • Page 52

    52 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 E. Contact Information Hearth & Home T echnologies Inc. 1915 W . Saunders Street Mt. Pleasant, Iowa 52641 www .heatilator .com Please contact your Heatilator dealer with any questions or concerns. For the number of your nearest Heatilator dealer , place call 1-800-927-6841. - NOTES - [...]