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Heat & Glo ESCAPE-42DV manual

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Table of contents for the manual

  • Page 1

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 1 Model: Escape-42DV • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance - Do not touch any electrical switch. Do not use any phone in your building.[...]

  • Page 2

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 2 Congratulations Congratulations on selecting a Heat & Glo gas appliance —an elegant and clean alternative to wood burning appliances. The Heat & Glo gas appliance you have selected is designed to provide the utmost in safety , reliability , and ef fi ciency . As the owner of[...]

  • Page 3

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 3 T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass Speci fi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. BTU Speci fi cations . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 4 B. Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous loca- tions such as bathtub enclosures as de fi ned by the Con- sumer Product Safety Commission (CPSC). The tempered glass has been tested and certi fi[...]

  • Page 5

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 5 H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the sid[...]

  • Page 6

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 6 A. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the out- side. No additional outside air source is required. 2 2 Get ting Star ted[...]

  • Page 7

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 7 D. Inspect Firebox Surface cracking or crazing of fi rebrick material is normal and expected. The following types of cracks are acceptable and do not require replacement of the unit or the fi rebox: • Cracks that do not propagate entirely thru the material. • Light fracture lines[...]

  • Page 8

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 8 3 3 F raming and Clearances Note: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. Fire Risk Provide adequate clearance: • Aroun[...]

  • Page 9

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 9 Fire Risk. • Construct chase to all clearance speci fi cations in manual. • Locate and install appliance to all clearance speci fi cations in manual. B. Constructing the Appliance Chase A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent sys[...]

  • Page 10

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 10 NON-COMBUSTIBLE MA TERIAL 4 INCH MINIMUM UNLIMITED D. Mantel Projections Figure 3.3 Clearances to mantels or other combustibles above appliance Figure 3.4 Clearances to Mantel Legs or W all Projections (Acceptable on both sides of opening.) NO COMBUSTIBLES IN THIS AREA 3-1/2 IN. COMBU[...]

  • Page 11

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 1 1 A. V ent T ermination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci fi ed. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fi re. Roof Pitch H [...]

  • Page 12

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 12 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 4.4 Minimum Clearances for T ermination A = 12 inches................. clearances above grade, ver anda, porch, deck or balcony B = 12 inches................. clearances to window or door that may be[...]

  • Page 13

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 13 Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • V ent this appliance directly outside. • Use separate vent system for this appliance. May impair safe operation of this a[...]

  • Page 14

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 14 Note: Must have a 24 inches minimum vertical vent before at taching any elbow to t he unit. V 1 H 1 Figure 5.3 Figure 5.4 D. V ent Diagrams 1. T op V ent - Horizontal T ermination One Elbow T wo Elbows H 2 H 1 V 1 INST ALLED HORIZONT ALL Y Fire Risk. Explosion Risk. Do NOT pack insula[...]

  • Page 15

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 15 Note: Must have a 24 inches minimum vertical vent before at taching any elbow to t he unit. Figure 5.5 1. T op V ent - Horizontal T ermination - (continued) Three Elbows H 1 V 2 H 2 V 1 V 1 H 1 V 2 H 2 2 ft 610 mm 7 in 178 mm * H 2 Max = 2 X V 2 3 ft 914 mm 2 ft 610 mm * H 2 Max = 2 X[...]

  • Page 16

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 16 2. T op V ent - V ertical T ermination No Elbow Figure 5.6 Figure 5.7 T wo Elbows V 1 V 1 = 50 ft. Max. (15.2 m) V 1 = 3 ft. Min. (914mm) FLUE RESTRICTOR FLUE RESTRICTOR NOTE: A fl ue restrictor can only be used in vent runs that include no elbows and exceed 30 ft. total of straight [...]

  • Page 17

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 17 Figure 5.8 2. T op V ent - V ertical T ermination - (continued) Three Elbows INST ALLED HORIZONT ALL Y V 2 H 2 H 1 V 1 V 1 H 1 H 2 V 2 H t Max. 2 ft 610 mm * * ** 7 in 178 mm 3 ft 914 mm * * ** 2 ft 610 mm 4 ft 1.2 m * * ** 4 ft 1.2 m 5 ft 1.5 m * * ** 8 ft 2.4 m 6 ft 1.8 m * * ** 12 [...]

  • Page 18

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 18 A. Pipe Clearances to Combustibles 6 6 V ent Clearances and F raming B. W all Penetration Framing Combustible W all Penetration Frame a hole in a combustible wall for an interior wall shield fi restop, (Figure 6.3) whenever a wall is penetrated. Use same size framing materials as tho[...]

  • Page 19

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 19 C. V ertical Penetration Framing Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/ fl oor (see Figure 6.4). • Frame the area with the same sized lumber as used in ceiling/ fl oor joist. • When installing a [...]

  • Page 20

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 20 7 7 Appliance Preparation CAUTION Sharp Edges • Wear protective gloves and safety glasses during installation. The diagram shows how to properly position, level, and secure the appliance (see Figure 7.1). Nailing tabs are pro- vided to secure the appliance to the framing members. ?[...]

  • Page 21

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 21 C. Installing Non-combustible Facing Material Figure 7.3 Complete Installation of Non-combustible Facing Material Fire Risk. • Follow these instructions exactly . • Facing materials must be installed properly to prevent fi re. • No materials may be substituted without authoriza[...]

  • Page 22

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 22 Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance • Overlap pipe slip sections at least 1-1/2 inches. • Use pilot holes for screws. • Screws must not exceed one inch long. • Pipe may separate if not properly joined. A. Assembly of V ent Sections 8 8 Installing V e[...]

  • Page 23

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 23 Assembling DVP-12A Slip Sections The outer fl ue of the slip section should slide over the outer fl ue of the pipe section and into (inner fl ue) the last pipe section (see Figure 8.6) . Slide together to the desired length, making sure that a 1-1/2 inch outer fl ue overlap is mai[...]

  • Page 24

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 24 B. Disassembly of V ent Sections T o disassemble any two pieces of pipe, rotate either section (see Figure 8.10), so that the seams on both pipe sections are aligned (see Figure 8.1 1). They can then be carefully pulled apart. Securing the V ent Sections V ertical Sections V ertical s[...]

  • Page 25

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 25 C. Installing Heat Shield and Horizontal T ermination Cap Installing the Horizontal T ermination Cap V ent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base. Flash and seal as appropriate for siding material at outside edges of cap. When i[...]

  • Page 26

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 26 SCREWS CAULK STORM COLLAR (1 of 3) D. Installing Roof Flashing and V ertical T ermination Cap T o install roof fl ashing see Figure 8.13. For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.13). Caulk the gap between the roof [...]

  • Page 27

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 27 Figure 8.16 Assembling the Storm Collar Figure 8.17 Assembling the Storm Collar Around the Pipe Connect both halves of the storm collar with two screws (see Figure 8.16). Wrap the storm collar around the exposed pipe section and align brackets. Insert a bolt (provided) through the bra[...]

  • Page 28

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 28 Note: Hav e the gas supp ly line installed in acc ordanc e w i t h l o c a l b u i l d i n g c o d e s , i f a n y . I f n o t , f o l l o w A N S I 223. 1 . Installation shou ld b e done by a quali fi ed ins taller approv ed and/or li censed as requ ired b y the locality . (In the C[...]

  • Page 29

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 29 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.L. Listed gas appliances are tested and approved without requiring changes for ele[...]

  • Page 30

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 30 A. Recommendation for Wire This appliance requires 1 10-120 V AC be wired to the factory installed junction box. 1 0 10 Elec tric al Information NOTE: This appliance must be electrically wired and grounded in accordance with local codes or , in the absence of local codes, with Nationa[...]

  • Page 31

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 31 Figure 10.1 Intelli fi re Pilot Ignition (IPI) W iring Diagram IPI VA LV E ORANGE GREEN RED RED GROUND PIGT AIL GREEN AUX CONNECTION FRONT VIEW REAR VIEW G Y R BLACK BLACK AC PLUG FA N CONNECTION ORANGE BA TTERIES 1 2 3 4 5 6 7 8 R Y G ORANGE IPI MODULE FLAME SOLENOID FLAME HIGH/LOW [...]

  • Page 32

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 32 Figure 10.2 IPI Wiring diagram for optional PVK-80 power vent termination cap PVK-80 MOTOR V ACUUM SWITCH NEUTRAL 120V AC HOT (ORANGE) (GREEN) GROUND BLACK IPI VA LV E FLAME SOLENOID (BLACK) (WHITE) (GROUND) TO HEA T ZONE FA N CONNECTION (BLACK) (BLACK) AC PLUG FLAME HIGH/LOW FLAME ON[...]

  • Page 33

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 33 A. Mantel Projections Figure 1 1.1 shows the minimum vertical and correspond- ing maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance. • Appliance front may be covered with combustible materials up to 4 inches[...]

  • Page 34

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 34 C. Finishing Materials Requirements Note: Optional fi rescreen sits out 1-1/2 inches from the face of the fi replace. When using thin fi nishing material, you may want to use thicker non-combustible backer board to bring the fi nishing material fl ush with the fi re screen. This[...]

  • Page 35

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 35 1 2 12 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity . C. Accessories Install approved a[...]

  • Page 36

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 36 E. Positioning the Logs Log Assembly: LOGS-Escape-42 If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately , refer to the following instructions. NOTE: If sooting occurs, the logs may need to be repositioned slight[...]

  • Page 37

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 37 LOG #1 (SRV750-706) (Three): There are quantity three (3) of log #1. Place one of the logs on the fl oor of the fi replace on the left side of the grate between the fi rebox and the left grate tine. Place the second log on the right side of the burner be- tween the burner and the r[...]

  • Page 38

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 38 LOG #4 (SRV2012-162): Place log #4 on top of the burner in front of log 3. The triangle shaped groove in the bottom fi ts onto the right grate tine. The right side is pushed back until it touches the back log. The left end of the log is moved back until it almost covers the burner po[...]

  • Page 39

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 39 LOG #6 (SRV2052-702): Place log #6 on the left side of the grate with the groove on the end of the log fi tting into the vertical left grate tine. The other end has a slot in the bottom side. This slot fi ts over the metal tab in log #3. LOG #7 (SRV2012-165): Place log #7 on top of [...]

  • Page 40

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 40 F . Glass Assembly Handle glass doors with care. • Inspect the gasket to ensure it is undamaged. • Inspect the glass for cracks, chips or scratches. • Do NOT strike, slam or scratch glass. • Do NOT operate appliance with glass door removed, cracked, broken or scratched. • Re[...]

  • Page 41

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 41 A. Before Lighting Appliance This appliance has an Intelli fi re ignition system. Before operating this appliance have a quali fi ed tech- nician: • Remove all shipping materials from inside the fi rebox. • Review proper placement of logs and embers. • Check the wiring. • C[...]

  • Page 42

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 42 B. Lighting Appliance 1. T urn off all electric power to the appliance. 2. This appliance is equipped with an ignition device which automatically lights the burner . Do not try to light the burner by hand. 3. Wait fi ve (5) minutes to clear out any gas. Then smell for gas, including [...]

  • Page 43

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 43 Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hour[...]

  • Page 44

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 44 1 4 14 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service person in the diagnosis of a problem and the correc[...]

  • Page 45

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 45 Intelli fi re Ignition System - (continued) Symptom Possible Cause Corrective Action 3. (Continued) Pilot lights but continues to spark, and main burner will not ignite. (If the pilot contin- ues to spark after the pilot fl ame has been lit, fl ame recti fi cation has not oc- curr[...]

  • Page 46

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 46 1 5 15 Maintaining and Ser v icing Applianc e Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance checkup at the beginning of each heating season. Annual inspection[...]

  • Page 47

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 47 Inspect Maintenance T asks Doors, Surrounds and Fronts 1. Assess condition of screen and replace as necessary . Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary . 3. V erify no obstructions to air fl ow throug[...]

  • Page 48

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 48 1 6 16 R eference Mater ials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Fo r framing dimensions and clearances refer to Section 3. Figure 16.1 Appliance Dimensions Location Inches Millimeters Location Inches Millimeters A 48 1219[...]

  • Page 49

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 49 B. V ent Components Diagrams Figure 16.2 DVP vent components 10-1/2 in. (267 mm) 10-7/8 in. (276 mm) 45 ° 7-3/8 in. (187 mm) 11-3/8 in. (289 mm) 1-1/4 in. (32 mm) 9-1/4 in. (235 mm) 13-1/4 in. (337 mm) 1/2 in. TYP DVP90ST (90° Elbow) 10 in. (254 mm) 1 in. (25 mm) 12 in. (305 mm) 14 [...]

  • Page 50

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 50 DVP-TRAP1 DVP-TRAP2 DVP-TRAPK1 DVP-TRAPK2 DVP-TRAP Horizontal T ermination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Length Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in.[...]

  • Page 51

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 51 B. V ent Components Diagrams (continued) Figure 16.4 DVP vent components 13-1/4 in. (367 mm) 24-5/8 in. (625 mm) 27-1/2 in. (127 mm) RF6M Roof Flashing Multi-pak 31 in. (787 mm) 24-5/8 in. (625 mm) 13-1/4 in. (367 mm) RF12M Roof Flashing Multi-pak BEK Trap Ca p Brick Extension 13-3/4 [...]

  • Page 52

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 52 C. Service Parts Service Parts Diagram ESCAPE-42DV Beginning Manufacturing Date: Mar . 2005 Ending Manufacturing Date: ______ 9 10 11 12 13 14 15 16 17 Part number list on following page. Log Set Assembly 1 1 1 2 2 3 7 4 5 6 8[...]

  • Page 53

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 53 C. Service Parts List ESCAPE-42DV IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this man- ual may be ordered from an authorized dealer . Stocked at Depot ITE[...]

  • Page 54

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 54 Service Parts V alve Assembly Parts List ESCAPE-42DV Beginning Manufacturing Date: Mar . 2005 Ending Manufacturing Date: ______ IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All[...]

  • Page 55

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 55 D. Limited Lifetime W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed [...]

  • Page 56

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 56 D. Limited Lifetime W arranty (continued) • This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/[...]

  • Page 57

    Heat & Glo • Escape-42DV • 2052-900 Rev . R • 10/08 57 Heat & Glo, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www .heatnglo.com E. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer , p[...]