Heat & Glo LifeStyle RED60 2159-900 manual

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Table of contents for the manual

  • Page 1

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 1 Models: RED60 • DO NOT store or use gasoline or other am- mable vapors and liquids in the vicinity of this or any other appliance. • Whattodoifyousmellgas - DO NOT try to light any appliance. - DO NOT touch any electrical switch. DO NOT use any phone in your bui[...]

  • Page 2

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 2 ListingLabelInformation/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on replace: _____________________ Dealership purchased from: ______________________[...]

  • Page 3

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 3 Safety AlertKey: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situat[...]

  • Page 4

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 4  = Contains updated information. E. Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . 64 F . Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 64 G. Active Convection Blower Replacement . . . . . . . . . . . . . 64 13Finishing  A [...]

  • Page 5

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 5 B. LimitedLifetimeW arranty 4021-645C 12-29-10 Page 1 of 2 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY Hearth & Home T echnologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hea[...]

  • Page 6

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 6 4021-645C 12-29-10 Page 2 of 2 W ARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor . A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appli[...]

  • Page 7

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 7 C. BTUSpecications MODEL: RED60 LABORA TOR Y : UnderwritersLaboratories,Inc.(UL) TYPE: V entedGasFireplaceHeater STA NDA RD:  ANS IZ 21. 88b- 2008C SA 2.3 3a- 2008  V ent ed Gas Fir epl ace He ater s This product is listed to ANSI standards f[...]

  • Page 8

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 8 H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and wh[...]

  • Page 9

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 9 Figure2.1GeneralOperatingParts/ClearSpace. B. Y ourFireplace W ARNING! DO NOT operate replace before read - ing and understanding operating instructions. Failure to operate replace according to operating instructions could cause re or injury . If you expect th[...]

  • Page 10

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 10 E. FixedGlass Assembly See Section 14.H. D. DecorativeDoorsandFronts W ARNING! Risk of Fire! Install ONL Y doors or fronts approved by Hearth & Home T echnologies. Unapproved doors or fronts may cause replace to overheat. This appliance has been supplied with an i[...]

  • Page 11

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 1 1 H. LightingInstructions(IPI) 1. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. 2. W ait ve (5) min ute s to clear out any gas . The n smell for gas, includ ing near the oor. If you sme ll ga[...]

  • Page 12

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 12 InitialBreak-inProcedure • The fireplace should be run three to four hours continuously on high. • T urn the replace off and allow it to completely cool. • Remove xed glass assembly . See Section 14.H. • Cl ean xed gl as s as se mb ly . Se e S ec ti on 3 . • Replace [...]

  • Page 13

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 13 GlassCleaning Frequency: Seasonally By: Homeowner T ools Needed : Protective gloves, glass cleaner , drop cloth and a stable work surface. CAUTION! Handle xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive cleaner[...]

  • Page 14

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 14 V enting Frequency: Seasonally By: Homeowner T ools needed: Protective gloves and safety glasses. • Inspect venting and termination cap for blockage or obstruc tion such plants, bird nests, leaves, snow , debr is, etc. • V er ify termi nat ion cap clear anc e to subse que nt [...]

  • Page 15

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 15 A. T ypical ApplianceSystem NOTICE: Illustrations and photos reect typical installations and are for design purposes only . Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual Figure4.1 T ypicalSystem 4 Get tingStar ted ?[...]

  • Page 16

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 16 B. DesignandInstallationConsiderations Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. Installation MUST co[...]

  • Page 17

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 17 5 F ramingandC learances  A. Selecting ApplianceLocation Whe n sele cti ng a locat ion for the appl ian ce it is impor tan t to con sid er the requ ire d c lea ran ces to w all s ( see Fi gure 5.1 ). W ARNING! Risk of Fire or Burns! Provide adequate clearance around air [...]

  • Page 18

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 18 B. Constructingthe ApplianceChase A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase. NOTICE: T reatment of ceiling restops and wall shield restops and construct[...]

  • Page 19

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 19 NAILING T ABS BOTH SIDES Figure5.3NailingT abLocations D. MantelandW allProjections W ARN ING ! R is k o f Fir e! Co mp ly wit h a ll mi ni mum cl ea r- an ces to co mbu sti ble s as sp eci ed . Fra mi ng or n is hi ng ma ter ial c lo ser t ha n t he m ini mu[...]

  • Page 20

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 20 A. V entT erminationMinimumClearances RoofPitch H(Min.)Ft. Flat to 6/12...........................................................1.0* Over 6/12 to 7/12 .................................................1.25* Over 7/12 to 8/12 ..........................................[...]

  • Page 21

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 21 O N P R Q X = AIRSUPPL YINLET A = 12 inches.................cle aran ces ab ove grade , v eranda, por ch, dec k o r b alc ony B = 9 inches...................cl ear ance to win dow or door that m ay be opened, or to permanen tly closed window . C = 18 inches.................clearance[...]

  • Page 22

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 22 A. ApprovedPipe This appliance is approved for use with Hearth & Home T echnologies DVP venting systems. Refer to Section 16B for vent component information. DO NOT mix pipe, ttings or joining methods from differ- ent manufacturers. The pipe is tested to be run inside an enclose[...]

  • Page 23

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 23 F . Installation Instructions and V enting In- formation-PVI-DVP These instruct ions are for applia nces utili zing the PVI-D VP . For appliances incorporating the PVK-80, see Section 7.J. IMPORT ANT : Failure to read and follow these instruc- tions may create a possible[...]

  • Page 24

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 24 InstallationofV entPipe For information on standard procedures for venting the appliance, refer to Section 10. For the allowable pipe lengths and elbow combinations for this applia nce, consult Section 7.I. The PVI uses DVP pipe (8 inch) connections for both the inlet and outlet. Se[...]

  • Page 25

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 25 If the PVI-DVP is being installed in a conned space (such as a utility closet, mechanical room or attic space) with a total volume less than 720 cubic ft, an 8 inch by 16 inch hole will be required directly in front of the access panel. The conned space where PVI is installed, and the [...]

  • Page 26

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 26 CHASE APPLIANCE Note: AN 8 X 16 inch framed hole is required in front of the access panel. This hole may be covered with an open air louvered cover . Figure7.9MountPVI-DVPtoChase Figure7.10PVI-DVPMountedwithFresh AirAccess 1/2 IN. MAX. FROM BACK OF O[...]

  • Page 27

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 27 Figure7.13 Figure7.14 Figure7.15 SCREWS SCREWS The optional mounting brackets may come in handy when mounting the PVI to a studded wall. See Figure 7.13. Securing the PVI inside a oor joist can be easily done us- ing the side brackets. See gure 7.14. If the side brackets can?[...]

  • Page 28

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 28 F AN INTERMITTENT PILOT IGNITOR ORANGE WHITE SENSOR WIRE IGNITER WIRE 6VDC TRANSFORMER ELECTRICAL ACCESS KNOCKOUT APPLIANCE ON/OFF CONTROL HARNESS THERMO SNAP DISC HARNESS JUMPER HARNESS AUX300 MODULE W ALL SWITCH JUMPER WIRE ACCESSORY CABLE IPI WIRE HARNESS MALE/FEMALE WIRE ASSEMBL Y 8K1-PV[...]

  • Page 29

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 29 Figure7.19PVIV erticalOrientation-SwitchandWire ZIPTIE G.OperatingInstructions After installation of the power vent, follow the operation instructions of the replace. 1. Turn the ON/OFF/REMOTE switch on the black IPI module to the ON position. When u[...]

  • Page 30

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 30 Figure7.22 T opV ent-HorizontalT ermination V entingwith1elbow H 1 V 1 Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling restops. • AL W A YS maintain specied clearances around venting and restop systems. • Install wa[...]

  • Page 31

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 31 H 1 INST ALLED HORIZONT ALL Y H 2 V 1 Figure7.23 1. T opV ent-HorizontalT ermination - (continued) T opV ent-HorizontalT ermination V entingwith2elbows Note : Use DVP Series components only . V 1 Minimum V 1 + H 1 +H 2 Maximum 2 ft. 610 m[...]

  • Page 32

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 32 H 1 H 2 V 2 V 1 Note : Use DVP Series components only . 1. T opV ent-HorizontalT ermination - (continued) Figure7.24 V 1 Minimum V 1 + V 2 + H 1 + H 2 Maximum 2 ft. 610 mm 40 ft. 12.2 m 3 ft. 914 mm 50 ft. 15.2 m 4 ft. 1.2 m 70 ft. 21.3 m V 1 + V 2 + H 1 + H 2 = 70[...]

  • Page 33

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 33 Figure7.25V erticalV entMaximum V 1 V 2 V 1 =8ft.Min.(2.4m) T opV ent-V erticalT ermination NoElbows V 2 =50ft.Max.(15.2m)[...]

  • Page 34

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 34 Figure7.26 H 1 V 2 V 1 T opV ent-V erticalT ermination V entingwith2elbows Note : Use DVP Series components only . V 1 Minimum V 1 + V 2 + H Maximum 2 ft. 610 mm 50 ft. 15.2 m 3 ft. 914 mm 60 ft. 18.3 m 4 ft. 1219 mm 70 ft. 21.3 m V 1 + V 2 + H 1 = 70 ft. (21.3 m) Max[...]

  • Page 35

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 35 Figure7.27 INS TALLED HOR IZ ON TALL Y H 1 H 2 V 2 V 1 T opV ent-V erticalT ermination V entingwith3elbows Note : Use DVP Series components only . V 1 Minimum V 1 + V 2 + H 1 +H 2 Maximum 2 ft. 610 mm 40 ft. 12.2 m 3 ft. 914 mm 50 ft. 15.2 m 4 ft. 1219 mm 70 [...]

  • Page 36

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 36 NOTE : Maximum total vent run= T otal vertical vent run + T otal horizontal vent run V1 H1 H2 H3 V2 MAXIMUM VERTICAL DROP DIRECTVENTWITH2FT .MINIMUMVERTICALOFFT OPOF APPLIANCE MAX.ELBOWS (45°&90°) MAX.TOT ALVENTRUN T otalV+T o[...]

  • Page 37

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 37 NOTE : Maximum total vent run= T otal vertical vent run + T otal horizontal vent run V1 H1 H2 H3 V2 MAXIMUM VERTICAL DROP DIRECTVENTWITH2FT .MINIMUMVERTICALOFFT OPOF APPLIANCE MAX.ELBOWS (45°&90°) MAX.TOT ALVENTRUN T otalV+T o[...]

  • Page 38

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 38 IMPORT ANTNOTE: When installing the PVK-80 with the RED60 model, these PVK-80 installation instructions su- percede the instructions that are included with the PVK- 80 Power V ent Kit. W ARNING! Risk of Fire! Failure to follow these instruc- tions may create a re hazard and may void[...]

  • Page 39

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 39 NOTE: The PVK-80 Power V ent must terminat e in a HORI- ZONT AL position. See Figure 7.31. 2. Install vent system components per planned vent run. Route the ven t pipe from the re place to the Power V ent using the minimum number of elbows possible. 3. Aft er de te rmi nin g t he lo ca ti[...]

  • Page 40

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 40 Note: The PVK-80 Power V ent includes a 6 1/2 foot 5-wire assembly wired into the vent cap blower motor . If this wire assembly will not reach the replace, the wires may need to be spliced to additional wire lengths in a junction box in- sta lle d insid e the build ing . Fo llo w appli ca[...]

  • Page 41

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 41 Figure7.37.RED60PVK-80WiringDiagramwithIntelliFirePlusPilotIgnition F AN INTERMITTENT PILOT IGNITOR ORANGE WHITE SENSOR WIRE IGNITER WIRE 6VDC TRANSFORMER ELECTRICAL ACCESS KNOCKOUT APPLIANCE ON/OFF CONTROL HARNESS THERMO SNAP DISC HARNESS JUMPER HARNESS AUX300 [...]

  • Page 42

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 42 OPERA TINGINSTRUCTIONS After installation of the power vent, follow the operation instructions of the replace. 1. T urn the replace ON/OFF switch to "ON". NOTE : During periods of operation after turning the re- plac e "ON", there may be a sli ght delay before[...]

  • Page 43

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 43 MET AL GUIDE PLA TE MUST BE IN POSITION AS SHOWN Figure7.42 H. Slide the blower asse mbly out of the 10-1/2 in. diam eter collar for maintenance or replacement. F AN EXHAUST PORT EXHAUST HOLE Figure7.43 MET AL GUIDE PLA TE Figure7.44 2. TOREASSEMBLETHEPOWERVENT : A. S[...]

  • Page 44

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 44 PVK-80T opV ent-HorizontalT ermination V entingwith1elbow Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling restops. • AL W A YS maintain specied clearances around venting and restop systems. • Install wall shield and[...]

  • Page 45

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 45 PVK-80T opV ent-HorizontalT ermination V entingwith2elbows Note : Use DVP Series components only . V 1 Minimum V 1 + H 1 + H 2 Maximum 2 ft. 610 mm 20 ft. 6 m 3 ft. 914 mm 30 ft. 9.1 m 4 ft. 1.2 m 40 ft. 12.1 m V 1 + H 1 + H 2 = 40 ft. (12.1 m) Maximum Note: Mus[...]

  • Page 46

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 46 H 1 H 2 V 2 V 1 PVK-80T opV ent-HorizontalT ermination V entingwith3ormoreelbows Note : Use DVP Series components only . 3Elbows V 1 + V 2 Minimum T otal V + T otal H Maximum 2 ft. 610 mm 20 ft. 6 m 3 ft. 914 mm 30 ft. 9.1 m 4 ft. 1.2 m 40 ft. 12.1 m[...]

  • Page 47

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 47 NOTE : Maximum total vent run= T otal vertical vent run + T otal horizontal vent run V1 H2 H1 V2 MAXIMUM VERTICAL DROP DIRECTVENTWITH2FT .MINIMUMVERTICAL(V 1 )OFFT OPOF APPLIANCE MAX.ELBOWS (45°&90°) MAX.TOT ALVENTRUN(FT .) T ota[...]

  • Page 48

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 48 A. PipeClearancestoCombustibles W ARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles: • Between ceiling restops • Between wall shield restops • Around vent system Failure to keep insulation or other material away f[...]

  • Page 49

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 49 C. InstalltheCeilingFirestop A ceiling restop MUST be used between oors and attics. • DVPpipeonly - Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever t h e v e n t p e n e t r a t e s a c e i l i n g /  o o r ( s e e Figure 8.3). • Frame the area wi[...]

  • Page 50

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 50 D. Install AtticInsulationShield W ARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home T echnologies Inc. requires the use of an attic shield. The Nati ona l Fue l Gas Code ANSI Z223. 1 and NFPA 54 req uir es an att ic shie ld const ruct[...]

  • Page 51

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 51 CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. A. T opV ent 9 AppliancePreparation  FIBERGLASS ROPE RING BOTTOM P ANEL SCREW LOCA TIONS 1. Remove seal cap by lifting up and off of[...]

  • Page 52

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 52 B. SecuringandLevelingthe Appliance W ARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to prevent entry of blown- in insulation. Make sure ins[...]

  • Page 53

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 53 C. ActiveConvectionT echnology H2 V1 H1 H1 MAX. = 8 FT . H1 + V1 + H2 = 8 FT . MAX. = TWO 90° BENDS INLET CONVECTION AIR MA Y BE VENTED IN ANY DIRECTION,INCLUDING DOWNW ARD. LOUVERED GRILLE CLEARANCE FROM INT AKE TO OBJECTS = 24 IN. MIN. 24-IN. MIN. The replace appliance has bee[...]

  • Page 54

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 54 1 0 Inst allingV entPipe( D V PPi pe )  Figure10.2HighT emperatureSiliconeSealant A. AssembleV entSections T o attach the rst vent component to the starting collars of the appliance: • Lock the vent components into place by sliding the pipe sect[...]

  • Page 55

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 55 C. SecureTheV entSections • Ve r t ic al ru ns of p i pe m u st b e s up p or te d e ve r y 8 f t. ( 2 .4 4 m ). • Horizontal sections must be supported every 5 feet (1.52 m). • V ent supports or plumbers strap (spaced 120º apart) may be used to support. See gures 10.5 [...]

  • Page 56

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 56 D.  Di sa ss em bl e V ent S ec ti on s • Rota te eithe r sectio n (see Figure 10.7) s o the seams on both p ipe s ection s are aligne d as shown in Fig ure 10 .8. • Pull carefully to separate the pieces of pipe. Figure10.8 AlignandDisassembleV entSections F[...]

  • Page 57

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 57 F . InstallMetalRoofFlashing • See minimum vent heights for various pitched roofs (Figure 10.1 1) to determine the length of pipe to extend through the roof. • Slide the roof ashing over the pipe sections extending through the roof as shown in Figure 10.12. RoofPitch H?[...]

  • Page 58

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 58 SCREWS CAULK STORM COLLAR (1of3) Figure10.19 TERMINA TIONCAP H. InstallV erticalT erminationCap • Attach the vertical termination cap by sliding the inner collar of the cap into the inner ue of the pipe section while placing the outer collar of the cap over th[...]

  • Page 59

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 59 A. FuelConversion • Mak e sure the applia nce is compat ible with availa ble gas types. • Conversions must be made by a qualified service technician using Hearth & Home T echnologies specied and approved parts. B. GasPressure • Optimum appliance performance requires [...]

  • Page 60

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 60 C. GasConnection • Refer to Reference Section 16 for location of gas line access in appliance. • Gas line may be run through either side of appliance. • The gap bet ween supply piping and g as ac ce ss hole may be caulked w ith ca ulk wi th a m ini mu m o f 3 00º F continuous ex[...]

  • Page 61

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 61 A. WiringRequirements NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or , in the absence of local codes, with Na ti o na l  El e ct r ic  C od e ANSI/NFP A 70-latest edition or the Canadian Electric CodeCSA C22.1[...]

  • Page 62

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 62 F AN INTERMITTENT PILOT IGNITOR ORANGE WHITE SENSOR WIRE IGNITER WIRE 6VDC TRANSFORMER ELECTRICAL ACCESS KNOCKOUT APPLIANCE ON/OFF CONTROL HARNESS THERMO SNAP DISC HARNESS JUMPER HARNESS AUX300 MODULE W ALL SWITCH JUMPER WIRE IPI WIRE HARNESS MALE/FEMALE WIRE ASSEMBL Y 8K1-PVI ORANGE GREEN G[...]

  • Page 63

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 63 D. OptionalLEDLightingCircuit Figure12.6LEDWiringDiagram For models with LED lighting option only . POWER SUPPL Y 6 LEAD W ALL CONTROL WIRE APPLIANCE ON/OFF CONTROL HOT NEUTRAL PLUG IN PLUG IN LIGHT CONTROL ORANGE YELLOW GREEN RED BRN NOT USED FOR THIS MODEL [...]

  • Page 64

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 64 Figure12.7JunctionBoxDetail 1. Remove the one screw that secures the junction box to the control tray panel. 2. Route the wire through the strai n relief in the outer wrap and down through the knockout located on top side of the junction box. See Figure 12.7. 3. Make the con n[...]

  • Page 65

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 65 Figure12.10RemoveBlower 8. Remove mounting plate from blower by removing the four screws that hold the blower to the plate. Save the gasket for use with the new blower . See Figure 12.1 1 and Figure 12.12. Figure12.1 1RemoveMountingPlate Figure12.12Remove?[...]

  • Page 66

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 66 1 3 Finis hing  B. FramingandFinishingInstructions W ARN ING ! Ri sk of Fir e! Co mpl y w it h al l mi ni mu m cl ear - an ces to c omb ust ibl es as sp ec i ed. F ram in g cl ose r th an t he mi nim ums lis ted m us t be c on str uct ed en ti rel y of no nco m- bu sti b[...]

  • Page 67

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 67 W ARNING! Risk of Fire! Maintain specied air space clearances to combustibles. Inadequate air space may cause overheating and re. Ensure that the one inch back clearance and one inch side clearances are maintained . W ARNING! Risk of Fire! DO NOT use screws longer than two inches when [...]

  • Page 68

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 68 C. MantelandW allProjections W ARN ING ! R is k o f Fi re ! C om ply wi th al l m in imu m c le ar- an ces to co mbu st ib les as sp eci ed . Fr ami ng c lo ser th an t he mi nim ums lis te d mu st be co nst ruc ted ent ire ly of non com - bu sti ble ma te ri als (i .e. , s te[...]

  • Page 69

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 69 Non-CombustibleFinishMaterials 0to1-1/4inchthickness-OverlapFitMethod The mesh front is designed to overlap nish materials 0 inches to 1-1/4 inch thick. See Figure 13.7. NOTICE: This 1-1/4 inch maximum not only includes the decorative nish materials (marble, til[...]

  • Page 70

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 70 Figure13.9NoncombustibleSurfaceFinishingMaterial0-4InchesThick-InsideFitMethod 1-11/16 IN. 1-11/16 IN. 20-1/2 IN. 1-3/8 IN. 1-3/8 IN. 65-1/2 IN. FIREPLACE VIEWING AREA = CLEARANCE FROM VIEWING AREA TO NON-COMBUSTIBLE FINISHING MATERIAL (INSIDE FIT METHOD) 17-[...]

  • Page 71

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 71 A. RemoveFixedGlass Assembly See Section 14.H. B. RemovetheShippingMaterials Remove shipping materials from inside or underneath the rebox. V erify all components are with the replace. C. Cleanthe Appliance Clean/vacuum any sawdust that may have accumul[...]

  • Page 72

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 72 Figure6.Front AccessMediaT ray 7. Position the front tabs of the front access media tray toward the glass and then place in the groove of the glass frame. Line up the media tray so that the left and right cut-outs t within the glass frame. 5. Using the at rock media p[...]

  • Page 73

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 73 F . PorcelainInstructions A Porcelain Kit is available for use with the RED60 mod- els. Install Porcelain according to these instructions RED60ModelWithoutMedia This kit contains the components necessary to install the porcelain on RED60 models that do not have media installed[...]

  • Page 74

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 74 Figure9.Fastening AngleT abtoSecureInnerBackPanel. Figure10.Fastening AngleT abtoSecureInnerSidePanel. Installation 1. V erify the correct base pan is in the appliance before proceeding with the porcelain installation. The base pan [...]

  • Page 75

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 75 Figure15.ClipsLocatedonFourCorners-BottomRightShown CLIP Figure14.PorcelainT rimBaseInstalled. 9. Install four retainer clips (included) as shown in Figure 15. Outside corner trim piece will be forced in to cl ip on f ro nt o f  re pl a ce . S [...]

  • Page 76

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 76 RED60ModelWithMedia This kit contains the components necessary to install the porcelain on RED60 models that have media installed. KitContents: (1) Inner back panel. See Figure 1. (2) Inner side panels. See Figure 2. (2) Outside corner trim pieces. See Figure 3. (7) Angle tabs an[...]

  • Page 77

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 77 Figure7.BendT absUptoa90Degree Angle. 6. Install glass rocks in base of rebox according to glass media installation instructions. 7. Install glass frame assembly according to instructions in installation manual. 8. Install front media tray . 9. Install four r[...]

  • Page 78

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 78 Figure12.ServicePartsDiagram. ServiceParts 1 2 3 2 1 ITEM DESCRIPTION P ARTNUMBER Refractory Kit POR60-L 1 Side Panel (Qty 2 req) 2159-219 2 Panel Side (Qty 2 req) 2159-223 3 Back Panel 2159-222 G. GraniteInstructions A Granite Kit is available for use with the RED60 [...]

  • Page 79

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 79 Figure4.SecuringT absandSheetMetalScrews. Figure7.OutsideFrontT rimBase. Figure5.InnerFrontBasePieces. 4-5/8IN. Figure6.InnerRearBasePieces. 19-3/8IN. 3-3/4IN. 19-3/8IN. Figure8.Middleand[...]

  • Page 80

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 80 Figure12.Fastening AngleT abstoSecureGraniteinPlace. Figure1 1.InstallingFirstBackPanelGranitePiece. 4. Secure granite pieces into place using the angle tabs and screws provided. See Figure 12. Begin with the back left piec e and follow w[...]

  • Page 81

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 81 Figure16.InstallingInnerFrontGranitePieces. EQUALGAP DEPTHON BOTHSIDESOFGRANITE. 10. Install the glass frame assembly . 1 1. Posi tio n acc ess panel so tabs are fac ing the gla ss as- sem bly . Inse rt in to gla ss frame . See Fig ure 17 and Fig ure[...]

  • Page 82

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 82 RED60ModelWithMedia This kit contains the components necessary to install the granite on single sided RED60 models that have media installed. KitContents: (3 ) Back panel pieces 19-13/16 inches wide x 16-7/8 inches tall. See Figure 1. (2) Inner side wall pieces 10 inches wide [...]

  • Page 83

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 83 Figure7.Fastening AngleT abstoSecureGraniteinPlace. 4. Slide side pieces into place from the front and hold in place while installing the angle tabs and screws pro- vided. Measure to be sure that the pieces are placed in the correct orientation. For the side pie[...]

  • Page 84

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 84 H. SheetMetalRefractoryInstructions A Sheet Metal Refractory Kit is available for use with the RED60 models. This kit contains the components neces- sary to install metal refractory on the RED60-NNN model. Install Sheet Metal Refractory Kit according to these in- structions. CAUT[...]

  • Page 85

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 85 Figure7.OutsideFrontT rimBaseInstalled. TRIMBASE Figure8.ClipLocation. CLIP 6. In sta ll outsi de corne r tri m piec es. Out side cor ner trim pie ces wil l be forc ed into c lip on front of rep lac e. Se e Fig ure 8, Fi gure 9 a nd Fig ure 10 . Figure9[...]

  • Page 86

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 86 Figure14.4 AirShutter Figure14.3FixedGlass Assembly I. FixedGlass Assembly W ARNING! Risk of Asphyxiation! Handle xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. • DO NOT[...]

  • Page 87

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 87 1 5 T roubleshooting  With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualied service technician in the diagnosis of a problem and the correct[...]

  • Page 88

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 88 A. IntelliFirePlus™IgnitionSystem (continued) 4. (Continued) Pilot lights but contin- ues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot ame has been lit, ame rectication has not occurred.) C. Module is not grounded. V er[...]

  • Page 89

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 89 1 6 ReferenceMater ials  A. ApplianceDimensionDiagram Di men sio ns ar e act ual ap pli an ce di men sio ns. Us e fo r r efe ren ce on ly . F or fr am ing di men sio ns a nd cle ara nce s r ef er to Se cti on 5. Figure16.1 ApplianceDimensionsRED60[...]

  • Page 90

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 90 Figure16.2DVPventcomponents B. V entComponentsDiagrams 10-1/2 in. (267 mm) 10-7/8 in. (276 mm) 45 ° 7-3/8 in. (187 mm) 11-3/8 in. (289 mm) 1-1/4 in. (32 mm) 9-1/4 in. (235 mm) 13-1/4 in. (337 mm) 1/2 in. TYP DVP90ST (90° Elbow) 10 in. (254 mm) 10 in. (254 mm) 1 in. [...]

  • Page 91

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 91 DVP-HPC1 DVP-HPC2 DVP-TRAP1 DVP-TRAP2 DVP-HPCK1-B DVP-HPCK2-B DVP-TRAPK2 DVP-TRAPK1 DVP-TRAP Horizontal T ermination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Length Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to b[...]

  • Page 92

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 92 B. V entComponentsDiagrams (continued) Figure16.5DVPSeriesV entComponents      13-1/4 in. (337 mm) 24-5/8 in. (625 mm) 27-1/2 in. (699 mm) RF6M Roof Flashing Multi-pak 31 in. (787 mm) 24-5/8 in. (625 mm) 13-1/4 in. (337 mm) RF12M Roof Flashing [...]

  • Page 93

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 93 B. V entComponentsDiagrams (continued) 7-1/4 in. 12 in. 305 mm (184 mm) 5-1/4 in. (133 mm) 12-1/2 in. (318 mm) DVP-TVHW VerticalTermination Cap (Highwind) PVK-80 (For use with IPI and DSI appliances only.) 1 in. (25 mm) 14 in. (356 mm) 3/8 in. (10 mm) 1 in. (25 mm) 7-1/4 in. (184[...]

  • Page 94

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 94 ServiceParts BeginningManufacturingDate:Dec2009 EndingManufacturingDate:Active IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual [...]

  • Page 95

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 95 ServiceParts BeginningManufacturingDate:Dec2009 EndingManufacturingDate:Active 2 1 17.1 17.2 17.3 17.4 17.5 17.6 17.12 17.7 17.8 17.9 17.1 1 17.10 17.13 17.15 17.16 17.14 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for you[...]

  • Page 96

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 96 ServiceParts BeginningManufacturingDate:Dec2009 EndingManufacturingDate:Active 19.1 19.2 19.3 19.2 19.4 19.5 19.6 IMPORT ANT : THIS IS DA TED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number [...]

  • Page 97

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 97 ServiceParts BeginningManufacturingDate:Dec2009 EndingManufacturingDate:Active #22BasePan--MediaWithLightsOption RED60 22.1 22.2 22.5 22.6 22.3 22.4 22.3 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for[...]

  • Page 98

    Heat & Glo • RED60 • 2159-900 Rev . R • 9/12 98 Heat & Glo, a brand of Hearth & Home T echnologies Inc. 7571 215th St, Lakeville, MN 55044 www .heatnglo.com D. ContactInformation Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer , please visit www[...]