Heat & Glo LifeStyle EM-415 - 36 manual

1 Owner ’ s Manual Installation and Operation Models: EM-415 - 36” EM-485T - 42” Circulating Wood Burning Fireplace DO NOT DISCARD THIS MANUAL NOTICE • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instructions for safe ins[...]

2 Read this manual before installing or operating this replace. Please retain this owner ’ s manual for future reference. Homeowner Reference Information Model Name: Date purchased/installed: Serial Number: Location on replace: Dealership purchased from: Dealer phone: Notes: We recommend that you record the following pertinent information a[...]

3 Note: An arrow ( ) found in the text signies change in content. Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situation w[...]

4 W arranty 4021-645C 12-29-10 Page 1 of 2 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY Hearth & Home T echnologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer . W ARRANTY COVERA[...]

5 4021-645C 12-29-10 Page 2 of 2 W ARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor . A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. • [...]

6 1 Listing and C ode A ppro vals NOTICE: This fireplace is tested and approved as a decorative replace. It should not be factored as a primary heat source in residential heating calculations. W ARNING! Risk of Fire! Hearth & Home T echnologies disclaims any responsibility for , and the warranty and agency listing will be voided by the follo[...]

7 2 Operat ing Instruc tions W ARNING! DO NOT operate replace before reading and understanding operating instructions. Failure to operate replace according to operating instructions could cause re or injury . User Guide W ARNING Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass ?[...]

8 • The rst three or four res should be of moderate size to allow the oils and binders to be burned from the repla ce and the refractory and paint to cure. Y ou may notice an industrial odor the rst few res. This is considered normal. • Use well-seasoned wood (see Section 2.N.). • Open the ue damper to a fully open position.[...]

9 FULL Y OPEN CORRECT P ARTL Y CLOSED INCORRECT P ARTL Y OPEN INCORRECT FULL Y CLOSED CORRECT Figure 2.2 Operating Positions of Bi-fold Doors W ARNING! Risk of Fire and Smoke! Fireplaces equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and  ame may be drawn out of the [...]

10 N. Wood Fuel Hardwood vs Softwood Y our replace performance depends on the quality of the rewood you use. • Seasoned wood contains about 8,000 BTUs per pound . • Hard woods are more dense than soft woods. • Hard woods contain 60% more BTUs than soft woods. • Hard woods require more time to season, burn slower and are harder to igni[...]

1 1 3 Maintenance and Ser vice Figure 3.1 Chimney & T ermination Cap Cleaning A. Disposal of Ashes Frequency: When they reach bottom of grate By: Homeowner W ARNING! Risk of Fire! Ashes could contain hot em- bers. • Place ashes in a metal container with a tight-tting lid. • The closed container should be placed on a non- combustible o[...]

12 C. Check Firebox Refractory Frequency: After each ash removal By: Homeowner D. Inspect Grate Frequency: After each ash removal By: Homeowner Inspect grate for: • W arping or sagging 1-1/2 in. (38 mm) or more • Broken welds • Burn-through of grate bars For safe operation, replace only with an approved grate from Hearth & Homes T echnolo[...]

13 4 T roubles hooting Guide Start Fire Problems Possible Cause Solution Can’t get re started Excessive smoke or spillage Burns too slowly Smolders, sizzles Not enough kindling/paper or no kindling/paper Use dry kindling, more paper . Arrange kindling & wood for air movement. Damper closed/not fully open Open damper . Not enough air for ?[...]

14 5 Get ting Star ted A. T ypical Fireplace System Installer Guide ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Non-combustible roof flashing maintains minimum clearance around chimney Additional lateral support for chimney above roof (or enclosed in chase) if needed (Sec[...]

15 Negative pressure results from the imbalance of air avail- able for the replace to operate properly . It can be stron- gest in lower levels of the house. Causes include: • Exhaust fans (kitchen, bath, etc.) • Range hoods • Comb ustion air requi rement s for furn aces, wate r heat ers and other combustion appliances • Clothes dryers ?[...]

16 Marginal Location: • Below peak Location NOT recommended: • Not the highest point of the roof • Wind loading possible Multi-level Roofs Windward Leeward Recommended Location: • Above peak Recommended: • Insulated exterior chase in cooler climates Recommended Location: • Above peak • Inside heated space Location NOT recommended: •[...]

17 Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level T ape measure 1/2-3/4 in. length, #6 or #8 self-d[...]

18 6 F raming & Clearances F E D B C Across a corner G As a room divider A 48 in. (1219 mm) minimum B Along a wall B A 5/8 in. (16 mm) all configurations G 3/4 in. (19 mm) min. air space from fireplace to combustible materials. 1/2 in. (13 mm) allowed at nailing flanges. Note: Note: In addition to these framing dimensions, also reference the fo[...]

19 B. Clearances W ARNING! Risk of Fire! Y ou must comply with all minimum air space clearances to combustibles as specied in Fig- ure 6.2. DO NOT pack required air spaces with insulation or other materials. Heat & Glo • EM-415, EM-485 • 33056 • Rev AF 7/12 • (insulation) 0 in. to level of standoffs Attic Insulation Shield (ceiling) [...]

20 B A 12 in. [305 mm] 9 3/4 in. [248 mm] 12 in. [305 mm] 10 3/4 in. [273 mm] FLUSH FRONT 4 in. [102 mm] BRICK FRONT 50° angle 39° angle Grid represents 1 in. scale A Fireplace Opening B Outside Dimensions in. 36 42 mm 914 1067 in. 42 48 mm 1067 1219 EM-415 EM-485 Model # D. Frame the Fireplace Figure 6.4 shows typical framing using combustible m[...]

21 7 Installation of Fi replace CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. A. Things to Consider • Location of chimney air kit (see Figure 7.4) • Location(s) of outside air kit • Electrical connections and/or wall switch • Gas line piping B. Position the Firep[...]

22 Outlet placed higher than 3 ft below the termination cap Attic space Garage or combustible liquids storage Outlet blocked by snow , leaves, etc. Clear area outside house or in ventilated crawl space YES NO NO NO NO Factory-built fireplace Use only duct materials specified by manufacturer (preferably with short run or mainly straight duct, except[...]

23 • Hearth & Home T echnologies Inc recommends using UL181 Class 0 or Class I rigid or flexible ducting. • Secure flex duct with metal tape, screws or wire ties. Outside Air Hood 2 Wire T ies Flexible Duct (not supplied) Inlet Ring Figure 7.5 Outside Air Installation E. Install Outside Air Kit • Keep duct runs short and straight to minim[...]

24 G. Installation of Fan Follow installation instructions supplied with fan kit. Figure 7.9 Attach the Heat Shield Figure 7.10 Attach the Junction Box Bend this tab down 90 degrees Bend this half tab down 90 degrees Slide the flanges of the junction box through the slots in the bracket. Figure 7.7 Position Bracket on Junction Box Bend remaining ha[...]

25 Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Additional support for tall chimneys Install roof flashing according to minimum requirements Maintain minimum clearances to combustibles as specified Offsets/returns may not exceed 30° from vertical Lock chimney sections together firmly to resist[...]

26 A. Chimney Requirements Measure vertical distances from the base of the replace as shown in Figure 8.2. 20 ft (6.10 m) max. pipe between an offset & return Ceiling firestop 35 ft (10.7 m) max. straight unsupported chimney height 16.5 ft (5.03 m) min. height/single offset-return 20 ft. (6.10 m) min. height/double offset-return 90 ft (27.4 [...]

27 T able 8.2 B. Using Offsets/Returns • Use an offset/return to bypass overhead obstructions. • An offset and return can be used as a single entity or separated by chimney section(s). A B 1-1/4 in. (32 mm) OVERLAP Figure 8.3 Chimney Offset/Return W ARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restric[...]

28 Figure 8.4 Assembling Chimney Sections ROOM ABOVE (non-insulated ceiling) A TTIC ABOVE (insulated ceiling) B A Ceilng firestop from bottom Ceiling firestop from top Note: Use same dimensional lumber for framing ceiling firestop and joists. Figure 8.5 Installing the Ceiling Firestop • Support the pipe during construction and check to be sure in[...]

29 3 in. (76 mm) overlap Insert three screws Bend inward 90° Bend remaining tabs to rest against pipe to prevent insula tion from falling in. Figure 8.6 Prepare Attic Insulation Shield Installation of a ceiling restop is required • Refer to Figures 8.6 - 8.8. • Roll the shield (around the chimney if already installed) until you have a 3 in.[...]

30 Figure 8.9 Ceiling/Attic Construction H. Complete Installation W ARNING! Risk of Fire! Y ou MUST maintain 2 in. (51 mm) air space to insulation and other combustible materials around the chimney system. Failure to do so could cause overheating and re. • Keep chimney sections from separating or twisting. • Y ou may secure straight chimney [...]

31 Slanted Roofs Flat Roofs Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of th[...]

32 9 Chas e Inst allations Firestop Spacer Metal Chase T op Round T ermination Cap False Ceiling Insulation in the outside walls of the chase Attic Insulation Shield Chimney Firestop Spacer T abs False Ceiling False Ceiling Insulation Insulation Figure 9.1 Chase Assembly 1 2 3 1. Fireplace and chimney enclosed in an exterior chase. 2. Chimney offse[...]

33 Slope Downward (1/4 in. per foot minimum) T urn-down Drip Edge Chase 2 in. (51 mm) Collar on Chase T op .018 (26 ga) min. Galvanized Chase T op Figure 9.3 Chase T op Construction B. Install Fireplace & Chimney Install as per Sections 7 and 8. Heat & Glo • EM-415, EM-485 • 33056 • Rev AF 7/12 • C. Install Chase T op • Y ou MUS T[...]

34 D. Install T ermination Cap Install the chimney sections up through the chase enclo- sure. • Caulk the overlap seam of any exposed pipe sections that are located above the roof line to prevent leaks • Refer to termination cap instructions. W ARNING! Risk of Fire! The minimum overlap of cap to pipe (as shown in the following illustrations) MU[...]

35 Heat & Glo • EM-415, EM-485 • 33056 • Rev AF 7/12 • Chimney Pipe Chase T op T ermination Cap Chase Collar 2 in. (51 mm) Minimum Height T ermination cap pipe and chimney section must overlap 1-1/2 in. (38 mm). Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks. 2 in. (51 mm)[...]

36 3 in. (76 mm) tall legs Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap Length x Width to fit inside shroud Figure 10.1 Radiation Shield 1 0 Shrouds • Chase top shrouds may be eld constructed where permitted by regional building codes. W ARNING! Risk of Fire! Shrouds must be constructed as specied. Improper construction may overheat [...]

37 3 in. (76 mm) Min. Opening Height Min. Base Dim Min. Height above radiation shield Min. Base Dim 3 in. (76 mm) Min. Radiation Shield Height from top of Chase Min. Opening Width Figure 10.3 Mailbox Style Shroud Dimensions Minimum Opening Height Minimum Base Dimension Min. Opening Width Min. Base Dimension Minimum Height above Radiation Shield Cha[...]

38 C B A C A B C in. 52 16 8 mm 1321 406 203 in. 66 20 12 mm 1676 508 305 Hearth Extension Dimensi ons EM-415 (HX3) EM-485 (HX4) Model # 1 1 Finis hing A. Non-Combustible Materials • Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - T ile - Concrete - Slate - Glass - Plasters • Mate[...]

39 D. Finishing Material Refer to Section 1 1 for combustible/non-combustible ma- terials. Refer to Figure 1 1.9 for non-combustible zone. W ARNING! Risk of Fire! Y ou must maintain clearances. • Use only non-combustible framing material below standoffs. • Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the non-[...]

40 E. Combustible Mantel • Re f er t o t h e s ha d ed ar e as of Fi g ur e 1 1.1 1 for locations and dimensions of a combustible mantel. • A comb ustibl e mantel may be posit ioned no lower than 12 in. (305 mm) above the top of the replace opening. • A c o m b u s t i b l e m a n t e l m a y h a v e a maximum depth of 12 in. (305 mm). •[...]

41 Firebox Repack Insulation Knockout Combustible Materials Maintain air clearance to combustibles. Gas line Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side. Gas line 1-1/2 in. (38 mm) air space Refractory Seal with fireplace mortar or high temp non-combustible sealant 4 in. (102 mm) Oute[...]

42 1 3 Reference Materials A. Fireplace Dimensions Model # A B C D in. 36 42 28 1/4 14 1/8 mm 914 1067 718 359 in. 42 48 30 7/8 15 1/2 mm 1067 121 9 784 394 EM-415 EM-485 4-1/4 in. (108 mm) 9-5/8 in. (244 mm) 8-5/8 in. (219 mm) 13-1/2 in. (343 mm) Gas Knockout Outside Air 9-1/4 in. (235 mm) 4-1/4 in. (108 mm) 9-1/4 in. (235 mm) 41-3/8 in. (1051 mm)[...]

43 Catalog # Description EM-415 Circulating Fireplace with Integral Grate, Hearth Protection Strips, T raditional Brick Pattern Refractory and junction box EM-415H CirculatingFireplace with Integral Grate, Hearth Protection Strips, Herringbone Pattern Refractory and junction box DM1736 Bi-Fold Glass Door - Clear V iew - Black DM1736B Bi-Fold Glass [...]

44 B. Fireplace Components ( continued ) GR23 & GR24Integral Grate Bi-fold Glass Doors DM1736 DM1742 Herringbone Pattern Refractory 16 in. (406 mm) 52 in. (1321 mm) 1/2 in. (13 mm) HX3 Hearth Extension 20 in. (508 mm) 66 in. (1676 mm) 1/2 in. (13 mm) HX4 Hearth Extension BC-10 Fan Speed Motor Control JK9 Junction Box GGD36BK Gasketed Glass Door[...]

45 C. Chimney Components The following pictures show only those chimney compo- nents which may be safely used with this replace. ID4 Insulated Duct UD4 Uninsulated Duct 42 in. (1067 mm) 4 in. (102 mm) i.d. 42 in. (1067 mm) 4 in. (102 mm) i.d.  Heat & Glo • EM-415, EM-485 • 33056 • Rev AF 7/12 • Catalog # Description CAK4A Chimney [...]

46 C. Chimney Components Heat & Glo • EM-415, EM-485 • 33056 • Rev AF• 7/12 SL315/SL330 Offset/Return A B 14-1/2 in. (368 mm) Ceiling Firestop Assembled Diameter: 14 1/2 in./368 mm Height: 24 in./610 mm AS8 Straight Attic Insulation Shield JB877 Chimney Joint Band 10-1/2 in. (267 mm) CB876 Chimney Joint Band RF371 Roof Flashing RF370 Ro[...]

47 C. Chimney Components Heat & Glo • EM-415, EM-485 • 33056 • Rev AF 7/12 • TR342 Round T elescoping T ermination Cap 34-3/4 in. (883 mm) 32-1/2 in. (826 mm) ST375 Square T ermination Cap 23 in. (584 mm) 19 in. (483 mm) 15-5/8 in. (397 mm) TS345/TS345P Square T ermination Cap 13 1/4 in. (337 mm) 18 in. (457 mm) 16 1/4 in. (413 mm) 26 1[...]

48 A B C D LDS33/LDS46 Decorative Shroud E D A C B LDS-BV Decorative Shroud Catalog # A B C D in. mm in. mm in. mm in. mm LDS33 36 914 36 914 8.5 216 1 1 279 LDS46 48 1219 72 1829 8.5 216 1 1 279 Catalog # A B C E E LDS-BV in. 26 12.5 15.5 22 23 mm 660 318 394 533 584 C. Chimney Components Heat & Glo • EM-415, EM-485 • 33056 • Rev AF• 7[...]

49 1 2 3 4 5 6 10 9 8 7 Service Parts Diagram 36 in. Energy Master Circulating Fireplace EM-415 Beginning Manufacturing Date: Aug 1999 Ending Manufacturing Date: Active Service Parts IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts lis[...]

50 Beginning Manufacturing Date: Aug 1999 Ending Manufacturing Date: Active EM-415 Service Parts Heat & Glo • EM-415, EM-485 • 33056 • Rev AF• 7/12 13 1 1 12 12 T raditional Refractory IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number .[...]

51 EM-485T Beginning Manufacturing Date: Sept 2000 Ending Manufacturing Date: Active 42 in. Master Circulating Fireplace Service Parts 1 2 3 4 5 6 10 9 8 7 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be o[...]

52 EM-485T Beginning Manufacturing Date: Sept 2000 Ending Manufacturing Date: Active T raditional Refractory Service Parts 13 1 1 12 12 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an autho[...]

53 – NOTES – E. Contact Information DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instructions for safe installation and operation. DO NOT DISCARD Heat & Glo • EM-415, EM-485 • 330[...]