Heat & Glo LifeStyle 704-902 manual

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Table of contents for the manual

  • Page 1

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 1 Model: Bravo Owner ’ s Manual Installation and Operation Para obtener un ejemplar en Español de este Manual del propietario, visite www .heatnglo.com. Pour demander un exemplaire en français de ce Manuel du propriétaire, visitez www .heatnglo.com. • Do not store or use gasoline or other[...]

  • Page 2

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: _____________[...]

  • Page 3

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 3 T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass Speci fi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. BTU Speci fi cations . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 4 B. Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as de fi ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certi fi ed to the r[...]

  • Page 5

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 5 G. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall e[...]

  • Page 6

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 6 A. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. 2 2 Get ting Star ted C. Inspec[...]

  • Page 7

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 7 Figure 3.1 Appliance Locations ABCD E Inches 45-1/8 34-3/8 63-7/8 25-1/4 No maximum Millimeters 1 146 873 1622 641 A ½ ½ A B C B E B D In addition to these framing dimensions, also reference the following sections: • Clearances and Mantel Projections (Section 3.C and 3.D) • V ent Clearan[...]

  • Page 8

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 8 B. Constructing the Appliance Chase A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. V ertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase. Construction of the chase may vary with the[...]

  • Page 9

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 9 D. Mantel Projections Figure 3.3 Clearances to Mantels or Combustibles above Appliance Figure 3.4 Clearances to Mantel Legs or W all Projections (Acceptable on both sides of opening.) Note: All measurements in inches. 1 I NCH MI NI MUM TO VENT P I PE 31 CEI LI NG 37 / 8 14 12 13 17 91 / 8 MI N[...]

  • Page 10

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 10 A. V ent T ermination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci fi ed. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fi re. Roof Pitch H (Min.) Ft[...]

  • Page 11

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 1 1 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 4.4 Minimum Clearances for T ermination A = 12 inches ............... clearances above grade, ver anda, porch, deck or balcony B = 12 inches ............... clearances to window or door that may be opened, [...]

  • Page 12

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 12 Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • V ent this appliance directly outside. • Use separate vent system for this appliance. May impair safe operation of this appliance[...]

  • Page 13

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 13 Figure 5.3 Figure 5.4 W ARNING 1. T op V ent - Horizontal T ermination One Elbow T wo Elbows Note: When installing the T AOS surround and venting with one elbow , a straight sec- tion of venting (30 in. minimum) MUST be attached directly to starting collars on unit. Note: V 1 MUST be a minimu[...]

  • Page 14

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 14 Figure 5.5 1. T op V ent - Horizontal T ermination - (continued) Three Elbows V 1 + V 2 Minimum H 1 + H 2 Maximum 3 ft. 0.9 m 2 ft. 0.6 m 4 ft. 1.2 m 4 ft. 1.2 m 5 ft. 1.5 m 6 ft. 1.8 m 12 ft. 3.7 m 20 ft. 6.1 m V 1 + V 2 + H 1 + H 2 = 40 ft. (12.2 m) Maximum H 1 + H 2 = 20 ft. (6.1 m) Maximu[...]

  • Page 15

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 15 2. T op V ent - V ertical T ermination No Elbow Figure 5.6 V 1 = 46 ft. Max. (14.0 m) Note: A 45° elbow may be attached directly to starting collars on unit only if used in conjunction with a return 45° elbow AND terminating vertical with V = 8 feet MINIMUM. A straight section of pipe can b[...]

  • Page 16

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 16 Figure 5.7 T wo Elbows V 1 Minimum H 1 Maximum V 2 3 ft. 0.9 m 2 ft. 0.6 m * 4 ft. 1.2 m 4 ft. 1.2 m * 5 ft. 1.5 m 6 ft. 1.8 m * 12 ft. 3.7 m 20 ft. 6.1 m * V 1 + V 2 + H 1 = 40 ft (12.2 m) Maximum *No speci fi c restrictions on this value EXCEPT V 1 + V 2 + H 1 cannot exceed 40 ft (12.2 m) [...]

  • Page 17

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 17 Figure 5.8 2. T op V ent - V ertical T ermination - (continued) Three Elbows INS TA LL E D HORI Z O N T ALL Y Note: The first elbow used MUST always be DVP90ST . V 1 H 1 + H 2 V 2 3 ft. 0.9 m 2 ft. 0.6 m * 4 ft. 1.2 m 4 ft. 1.2 m * 5 ft. 1.5 m 6 ft. 1.8 m * 12 ft 3.7 m 20 ft. 6.1 m * H 1 + H [...]

  • Page 18

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 18 WAL L HE A T SHIEL D HEA T SHI ELD 3i n . T O P CLEAR ANC E WAL L SHI ELD FIRES TO P 1i n . C L E A R A N C E BOT T O M & SI DES Combustible W all Penetration Frame a hole in a combustible wall for an interior wall shield fi restop, (Figure 6.2) whenever a wall is penetrated. Use same si[...]

  • Page 19

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 19 C. V ertical Penetration Framing Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/ fl oor (see Figure 6.4). • Frame the area with the same sized lumber as used in ceiling/ fl oor joist. • When installing a top vent[...]

  • Page 20

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 20 CAUTION Sharp Edges • Wear protective gloves and safety glasses dur- ing installation. The diagram shows how to properly position, level, and secure the appliance (see Figure 7.1). Nailing tabs are pro- vided to secure the appliance to the framing members. • Place the appliance into posit[...]

  • Page 21

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 21 A. Assembly of V ent Sections (DVP Pipe) Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance • Overlap pipe slip sections at least 1-1/2 inches. • Use pilot holes for screws. • Screws must not exceed one inch long. • Pipe may separate if not properly joined. High T emperatu[...]

  • Page 22

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 22 Note: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a high- temperature silicone sealant. • Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. • Only outer pipes are sealed, sealing the i[...]

  • Page 23

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 23 W ARNING Improper support may allow vent to sag or separate. Figure 8.8 Securing V ertical Pipe Sections Figure 8.1 1 Align and Disassemble V ent Sections Figure 8.10 Rotate Seams for Disassembly Figure 8.9 Securing Horizontal Pipe Sections Fire Risk. Explosion Risk. Combustion Fume Risk. Use[...]

  • Page 24

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 24 C. Installing Heat Shield and Horizontal T ermination Cap Fire Hazard Impaired performance of appliance • T elescoping flue section of termination cap MUST be used when connecting pipe section to termination cap. • Maintain a 1-1/2 inch minimum overlap on telescoping fl ue section of ter[...]

  • Page 25

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 25 D. Installing Roof Flashing and V ertical T er- mination Cap T o install roof fl ashing see Figure 8.13. For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.15). Roof Pitch H (Min.) Ft. Flat to 6/12....................................[...]

  • Page 26

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 26 Figure 8.16 Assembling the Storm Collar Figure 8.17 Assembling the Storm Collar Around the Pipe Connect both halves of the storm collar with two screws (see Figure 8.16). Wrap the storm collar around the exposed pipe section and align brackets. Insert a bolt (provided) through the brackets an[...]

  • Page 27

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 27 Note: H a ve the gas supply line inst alled in acc ordance w i t h l o c a l b u i l d i n g c o d e s , i f a n y . I f n o t , f o l l o w A N S I 223. 1. Installation shou ld be done by a quali fi ed installer approv ed and/or li censed as requ ired b y the locality . (In the Commonw ealt[...]

  • Page 28

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 28 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.L. Listed gas appliances are tested and approved without requiring changes for elevations [...]

  • Page 29

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 29 A. Recommendation for Wire This appliance requires 1 10-120 V AC be wired to the junc- tion box for proper operation of the appliance (Intelli fi re ignition). Note: This appliance must be electrically wired and grounded in accordance with local codes or , in the absence of local codes, with[...]

  • Page 30

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 30 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Shock hazard. • Replace damaged wire with type 105 O C rated wire. • Wire must have high temperature insulation. W AR[...]

  • Page 31

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 31 WHT WHT BLK BLK GRN wire inside box Copper ground attached to GRN screw with GRN wire 14/2WG Cover Plate outside firebox Romex Connector If the box is being wired from the OUTSIDE of the appliance: • Remove the cover plate located on the outer shell - right side (see Figure 10.3). • Insta[...]

  • Page 32

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 32 A. Mantel Projections Figure 1 1.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance. 1/2 INCH NON-COMBUSTIBLE BOARD REQUIRED ON UNIT F ACE FINISHING EDGE TRIM COMBUSTIBLE [...]

  • Page 33

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 33 This model has multiple installation and fi nishing options. The following section describe three basic installations. Note: A 1/2 inch clearance must be maintained between combustible materials and the front face of the fi replace. C. Finishing Styles W ARNING Fire Risk. 1/2 inch non-combu[...]

  • Page 34

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 34 CAUTION T emplate for kiva-style arch represents MINIMUM inside dimensions. When constructing kiva-style arch, you must add thickness of fi nishing materials to achieve proper size of fi nished arch. CAUTION Note: Previous numbers are for combustible construction numbers. Arch may protrude [...]

  • Page 35

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 35 W ARNING Fire Risk. 1/2 Inch non-combustible board installed on front face of fi replace MUST remain in place if using combustible fi nishing materials. Figure 1 1.8 Flush wall installation with Luxor Surround • A cardboard template is printed on unit shipping carton and may be used to he[...]

  • Page 36

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 36 A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity . C. Accessories Install approved accessories per instructions inc[...]

  • Page 37

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 37 Log Assembly: LOGS-BRA VO E. Positioning the Logs If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately , refer to the following instructions. 704-936C CAUTION: Logs are fragile! Carefully remove the logs from the packagin[...]

  • Page 38

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 38 LOG #3 (SR V750-706): Place log #3 with the base on the inner right grate tine. The top of the log should be placed so that it doesn’t cover any ports on the burner . LOG #4 (SR V750-704): Place log #4 such that the groove mates with the left grate tine. The up- per end of the log should ma[...]

  • Page 39

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 39 LOG #6 (SR V704-701): Place log #6 on left side of grate. Position the base of the log on the log tab. Log tab should insert into slot feature on back side of log. Place the top of the log into fl at spot on log #1. 6 6 LOG #5 (SR V704-702): Place log #5 on right side of the grate. Position [...]

  • Page 40

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 40 GLASS CLIPS Figure 12.2 Glass Assembly F . Glass Assembly Removing Glass Assembly • Unscrew the two top wing bolts and unlatch the two bottom spring clips (see Figure 12.2). • Remove the front trim door and the glass door from the appliance. Replacing Glass Assembly • Replace the glass [...]

  • Page 41

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 41 A. Before Lighting Appliance CAUTION If installing Intelli fi re ignition battery backup: • Do not install batteries if the backup mode may not be used for extended time. • Batteries may leak. • Install batteries only when needed for power outage. Before operating this appliance have a[...]

  • Page 42

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 42 B. Lighting Appliance Intelli fi re Ignition Final Inspection by ______________________________ 1. T urn off all electric power to the appli- ance. 2. This appliance is equipped with an igni- tion device which automatically lights the burner . Do not try to light the burner by hand. 3. W ait[...]

  • Page 43

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 43 C. After Appliance is Lit D. Frequently Asked Questions Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn[...]

  • Page 44

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 44 A. Intelli fi re Ignition System Sympton Possible Cause Corrective Action 1. The ignitor/module makes noise, but no spark. a. Incorrect wiring. V erify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on module and pilot assembly . Reve[...]

  • Page 45

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 45 Intelli fi re Ignition System - (continued) Symptom Possible Cause Corrective Action 3. (Continued) - Pilot lights but continues to spark, and main burner will not ignite. (If the pilot contin- ues to spark after the pilot fl ame has been lit, fl ame recti fi cation has not oc- curred.) b[...]

  • Page 46

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 46 Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance checkup at the beginning of each heating season. W ARNING Annual inspection by quali fi ed technician recommended. Chec[...]

  • Page 47

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 47 Inspect Maintenance T asks Doors, Surrounds and Fronts 1. Assess condition of screen and replace as necessary . Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary . 3. V erify no obstructions to air fl ow through the lo[...]

  • Page 48

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 48 K L B C D E F G H ØJ I M N O P A GAS LINE ACCESS ELECTRICAL ACCESS Figure 16.1 Appliance Dimensions Location Inches Millimeters I* 8-1/4 209 J 8 203 K 12-1/8 308 L 6 154 M 46-3/4 187 N 86-3/4 2203 O 2-7/8 74 P* 7-3/8 188 Location Inches Millimeters A 34-3/8 875 B 43-1/2 1 104 C 6-1/8 157 D3 [...]

  • Page 49

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 49 B. V ent Components Diagrams Figure 16.2 DVP vent components 10- 1/2 i n. (267 m m ) 10 -7/ 8 in . (2 76 m m ) 45 ° 7- 3 / 8 i n . ( 1 8 7 mm) 11- 3 / 8 in . (289 m m ) 1-1 /4 in . (3 2 m m ) 9- 1/ 4 i n. (235 m m ) 13 -1/4 in . (3 37 m m ) 1/2 i n. T Y P DVP9 0 ST (90° El bow ) 10 in. ( 2 [...]

  • Page 50

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 50 B. V ent Components Diagrams (continued) DVP-TRAP1 DVP-TRAP2 DVP-TRAPK1 DVP-TRAPK2 DVP-TH DVP-VTI DVP-TRAP Horizontal T ermination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Length Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is [...]

  • Page 51

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 51 B. V ent Components Diagrams (continued) Figure 16. 4 DVP vent components DVP and SL Series Components DVP-TB1 Basement V ent Ca p 12 in. (305 mm) 1-1/2 in. (38 mm) 7-3/8 in. (187 mm) 14 in. (356 mm) 17-3/4 in. (451 mm) 10-1/2 in. (267 mm) 3-7/8 in. (98 mm) DVP-TV V ertical Termination Cap 13[...]

  • Page 52

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 52 13 in. (330 mm) 15 in. (381 mm) 8-1/8 in. (206 mm) DVP-HRC, DVP-HRC-SS NOT APPROVED FOR ALL UNITS. 10-7/8 in. 276 mm 10-1/2 in. 267 mm 3° 87° Effective Length 5-3/4 to 8-3/8 in. 146 to 213 mm 5-1/2 in. 140 mm 8-3/8 in. 213 mm DVP-HRC-ZC, DVP-HRC-ZC-SS NOT APPROVED FOR ALL UNITS. B. V ent Co[...]

  • Page 53

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 53 11 8 9 10 12 13 14 15 16 17 7 Part number list on following page. Service Parts Diagram BRA VO Beginning Manufacturing Date: Mar . 2002 Ending Manufacturing Date: ______ Log Set Assembly 9 14 12 11 10 13 1 2 3 4 5 6 C. Service Parts List[...]

  • Page 54

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 54 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION SERIAL # P ART NUMBER Log Set [...]

  • Page 55

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 55 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION SERIAL # P ART NUMBER 1 Flex B[...]

  • Page 56

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 56 D. Limited Lifetime W arranty © 2007 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY HEA T & GLO GAS APPLIANCE PRODUCTS 060-981E 10/07 BASIC ONE-YEAR W ARRANTY . HEA T & GLO, a brand of HEAR TH & HOME TECHNOLOGIES INC., located at 20802 Kensington Boulevard, Lakev[...]

  • Page 57

    Heat & Glo • Bravo • 704-902 Rev . E • 7/08 57 - NOTES - ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________[...]