Heat & Glo LifeStyle 6000XLS manual

1 - Do not store or use gasoline or other flam- mable vapors and liquids in the vicinity of this or any other appliance. - What to do if you smell gas  Do not try to light any appliance.  Do not touch any electrical switch.  Do not use any phone in your building.  Immediately call your gas supplier from a neighbor's phone. Follow t[...]

2 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! SAFETY AND W ARNING INFORMA TION READ and UNDERST AND all instructions carefully before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty . Prior to the first firing of the fireplace, READ the Using Y our Fireplace sectio[...]

3 T ABLE OF CONTENTS Safety and W arning Information ......................... 2 Section 1: Approvals and Codes ...................... 4 Approval Listings and Codes ................................... 4 Appliance Certification ............................................. 4 Installation Codes .................................................... 4 H[...]

4 Approval Listings and Codes Appliance Certification The Heat-N-Glo models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories. CERTIFICA TION MODEL LABORA T OR Y TYPE ST ANDARD 6000TR & Underwriters V ented Gas ANSI Z21.50 CGA2.22/IR#41 6000ARCH Laboratories Fireplace 600[...]

5 2 Getting S t arted Heat-N-Glo direct vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. The information contained in this Installers Guide , unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including[...]

6 Figure 1. Diagram of the 6000TR, 6000XL T -CDN and 6000XLS The Heat-N-Glo W arranty will be voided by , and Heat-N-Glo disclaims any responsibility for , the following actions:  Installation of any damaged fireplace or vent system component.  Modification of the fireplace or direct vent system.  Installation other than as instructed by H[...]

7 Figure 2. Diagram of the 6000ARCH[...]

8 3 Inst alling the Fireplace Step 1 Locating the Fireplace The diagram below shows space and clearance requirements for locating a fireplace within a room. MODEL A B C D E 6000TR & 4 2 2 2 37 1/8 52 1/2 74 1/4 6000XLS 6000XL T -CDN 4 2 22 35 1/ 4 4 9 3/ 4 70 3/ 8 6000ARCH 42 * 22 35 1/ 4 49 3/ 4 70 3 /8 48 1/4 ** * SURROUND IN FRONT OF FINISHE[...]

9 A B C Framing should be constructed of 2 X 4 lumber or heavier . Model A B C D E 6000TR 42 38 1/4 22 42 26 1/4 6000XLS 42 38 1/ 4 2 2 N / A 26 1/ 4 6000XL T -CDN 42 3 8 1/4 22 42 N / A 6000ARCH 4 2* 41 7 /8 22 53 5 /8 N / A 48 1/4 ** * SURROUND IN FRONT OF FINISHED WALL ** SURROUND FLUSH WITH FINISHED WALL NOTE: DIMENSIONS SHOWN IN INCHES D E SHO[...]

10 VENT SYSTEM TERMINA TION KITS VENT SYSTEM COMPONENTS Figure 5. V ent Components and T erminations Step 3 Inst alling the V ent System A. V ent System Approvals These models are approved to use D-series direct vent pipe components and terminations. Approved vent system components are labeled for identification. NO OTHER VENTING SYSTEMS OR COMPONE[...]

11 D V -90D 65 / 3 2 57 / 8 73 / 8 D V -45D 67 / 1 6 11 1/16 61 / 2 85 / 8 81 / 2 51 / 1 6 8/ 1 2 11 5/8 85 / 8 11 15/16 D V -36D 35 3/4 47 3/4 D V -48D 5 3/4 8 3/4 11 3/4 D V -12D D V -09D D V -06D 6-5/32" (156 mm) 7-3/8" 5-7/8" (187 mm) (149 mm) 8-1/2" (216 mm) 8-5/8" (220 mm) 11-15/16" (303 mm) 11-5/8" (295 mm)[...]

12 Figure 7. Straight Up V ertical V enting STRAIGHT UP VERTICAL VENTING V (FT .) 40' MAX. (12.4 M) NOTE: Model 6000ARCH A 12-inch length of straight vent pipe MUST be the first vent component attached to the unit.[...]

13 HORIZONT AL VENTING H Kit No. Max. Run DVK-01D DVK-01TRD 24" (610 mm) NOTE: Models 6000TR and 6000XLS are tested and approved to use 45° elbows in corner inst allations. However , 90° elbows will result in better performance. Figure 8. Corner Installation[...]

14 VENTING WITH ONE (1) 90° ELBOW V (FT .) H (FT .) 1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.4m) H = 8' MAX. (2.4m) V+H = 40' MAX. (12.4m) Figure 9. V enting with One 90° Elbow[...]

15 VENTING WITH ONE (1) 90° ELBOW V (F T . ) H ( F T .) 1' MIN. (305mm) 5' MAX. (1.52m) 2' MIN. (610mm) 10' MAX. (3.1m) 3' MIN. (914mm) 15' MAX. (4.65m) 4' MIN. (1.22m) 20' MAX. (6.2m) H = 20' MAX. (6.2m) V + H = 40 MAX. (12.4mm) Figure 10. V enting with One 90° Elbow FOR 6000TR & 6000XL T -CDN [...]

16 VENTING WITH TWO (2) 90° ELBOWS V H H + H 1 1´ MIN. (305 mm) 2´ MAX. (610 mm) 5´ MAX. (1.52m) 2´ MIN. (610 mm) 4´ MAX. (1.22 m) 10´ MAX. (3.1m) 3´ MIN. (914 mm) 6´ MAX. (1.86 m) 15´ MAX. (4.65m) 4´ MIN. (1.22 m) 8´ MAX. (2.48 m) 20´ MAX. (6.2m) V+H+H 1 = 40´ MAX. (12.4 m) H = 8´ MAX. (2.48 m) H+H 1 = 20´ MAX. (6.2m) Figure 1 1. V[...]

17 VENTING WITH TWO (2) 90 o ELBOWS V (FT .) H + H 1 (FT .) 1' MIN. (305mm) 5 ´ MAX. (1.52m) 2' MIN. (610mm) 10´ MAX. (3.1m ) 3' MIN. (914mm) 15´ MAX. (4.65m ) 4' MIN. (1.22m) 20´ MAX. (6.2m ) V+H+H 1 = 40' MAX.(12.4m) H+H 1 = 20´ MAX. (6.2m) Figure 12. V enting with T wo 90° Elbows NOTE: MODEL 6000ARCH A 12-inch leng[...]

18 1´ MIN. (305 mm) 2´ MAX. (610 mm) 5´ MAX. (1.52 m) 2´ MIN. (610 mm) 4´ MAX. (1.22 m) 10´ MAX. (3.1 m) 3´ MIN. (914 mm) 6´ MAX. (1.86 m) 15´ MAX. (4.65 m) 4´ MIN. (1.22 m) 8´ MAX. (2.48 m) 20´ MAX. (6.2 m) V+H+H 1 +H 2 = 40 ´ MAX.(12.4 m) H=8´MAX.(2.48 m) H+H 1 +H 2 =20´ MAX. (6.2 m) VENTING WITH THREE (3) 90° ELBOWS V H H + H 1 +[...]

19 VENTING WITH THREE (3) 90° ELBOWS V (FT .) H (FT .) 1' MIN. (305mm) 5' MAX. (1.52m) 2' MIN. (610mm) 10' MAX. (3.1m) 3' MIN. (914mm) 15' MAX. (4.65m) 4' MIN. (1.22m) 20' MAX. (6.2m) NOTE: H + H 1 = 20' MAX. (6.2m) V + V 1 + H + H 1 = 40' MAX. (12.4m) VENTING WITH THREE (3) 90° ELBOWS V (FT .) H [...]

20 Figure 15 For Model 6000TR B. Inst alling V ent Components For Model 6000TR After determining which set of starting collars will be used (top or rear), follow venting instructions accordingly . V enting Out the Rear V ent Remove the installed rear seal cap from the rear starting collars by cutting the strap at each end. (See Figure 15). Follow t[...]

21 W ARNING: ENSURE THA T THE FIBER- GLASS ROPE GASKET SUPPLIED WITH THE FIREPLACE SEALS BETWEEN THE FIRST VENT COMPONENT & THE OUTER FIREPLACE WRAP . 1. Attach the First V ent Component to the Starting Collars T o attach the first vent component to the starting collars of the fireplace:  Apply a 3/8 inch (9.5 mm) bead of stove cement around[...]

22 2. Continue Adding V ent Component s T o continue adding vent components in accordance with the pre-planned vent system configuration:  Ensure that each succeeding vent component is securely fitted and locked into the preceding com- ponent in the vent system. Figure 18. Adding V enting Component s 3. Install Support Brackets For Horizontal Ru[...]

23 For V ertical Runs - The vent system must be supported every eight (8) feet (2.4 m) above the fireplace flue outlet by wall brackets. T o install support brackets for vertical runs:  Attach wall brackets to the vent pipe and secure the wall bracket to the framing members with nails or screws. Use wall brackets to support vertical runs every 8[...]

24 TRIM HEA T SHIELD IF TOO LONG , ADD TO SHIELD IF TOO SHORT EXTERIOR FIRESTOP INTERIOR FIRESTOP HEA T SHIELD Figure 20. 12" x 12" Hole and V ent Pipe 2. Position the firestops. 3. Place the heat shield to the top. 4. Continue the vent run. Figure 21. Heat Shield, Interior & Exterior Firestops For V ertical Runs - One ceiling firesto[...]

25  Drill a hole or drive a nail through this centerpoint.  Check the floor above for any obstructions, such as wiring or plumbing runs.  Reposition the fireplace and vent system, if neces- sary , to accommodate the ceiling joists and/or obstructions.  Cut an 1 1-inch X 1 1-inch (280 mm X 280 mm) hole through the ceiling, using the cent[...]

26 JOIST CEILING FIRESTOP CEILING NAILS (4 REQUIRED) ! If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole. This shows an attic installation. 1. Keep insulation away from the vent pipe at least 1 inch (25 mm). Figure 24. Attic Firestop C. V ent T ermination For Horizont al T erminations -[...]

27 For round cap termination: 1. Secure the 8-5/8 inch (219 mm) pipe, using the exterior pipelock hole on the round flange of the wall firestop. For trapezoidal termination: 1. Screw the cap to the exterior wall through the flanges in the cap. 2. Seal the joint be- tween the pipe and the exterior firestop. Figure 25. Round & T rapezoid T ermina[...]

28 V =VENT TERMINAL X =AIR SUPPL Y INLET =AREA WHERE TERMINAL IS NOT PERMITTED A = 12" clearances above grade, veranda, porch, deck or balcony B = 1 2" clearances to window or door that may be opened C = 9" (U.S.A.) clearance to permanently closed window 12" (Canada) * D = 1 8" vertical clearance to ventilated soffit locate[...]

29 ! For V ertical T erminations - T o locate the vent and install the vent sections:  Locate and mark the vent centerpoint on the under- side of the roof, and drive a nail through the centerpoint.  Make the outline of the roof hole around the centerpoint nail.  The size of the roof hole framing dimensions depend on the pitch of the roof. [...]

30 TERMINA TION CAP T o seal the roof hole, and to divert rain and snow from the vent system:  Attach a flashing to the roof using nails, and use a non-hardening mastic around the edges of the flashing base where it meets the roof.  Attach a storm collar over the flashing joint to form a water-tight seal. Place non-hardening mastic around the[...]

31 The diagram below shows how to properly position, level, and secure the fireplace. 1. Place the fireplace into position. 2. Level the fireplace from side to side and from front to back. 3. Shim the fireplace with non-combus- tible material, such as sheet metal, as necessary . 4. Secure the fireplace to the framing by nailing or screwing Figure 2[...]

32 ST ANDING PILOT NOTE: FLAMES TOO CLOSE TO THE CERAMIC INSULA TORS CAN CAUSE NUISANCE LOCKOUTS AND ELECTRODE F AILURE. DSI IGNITION Figure 29. Gas Controls Systems Step 6 The Gas Supply Line NOTE: Have the gas supply line installed by a qualified service technician in accordance with all building codes . NOTE: Before the first firing of the firep[...]

33  At the gas line access hole, use insulation to re- pack the space around the gas pipe.  Insert insulation from the outside of the fireplace and pack the insulation tightly to totally seal be- tween the pipe and the outer casing. The gas line should be installed by a qualified service technician. Figure 30. Gas Supply Line Step 7 Gas Press[...]

34 NOTE: 6000XL T -CDN DOES NOT HA VE A LIMIT SWITCH. ! ! Figure 31. Standing Pilot Ignition Wiring Diagram Step 8 Wiring the Fireplace NOTE: Electrical wiring must be installed by a licensed electrician. Caution: Disconnect remote controls if you are absent for extended time periods. This will prevent accidental fireplace operation. For Standing P[...]

35 Figure 32. Fan Wiring Diagram For Direct Spark Ignition (DSI) Wiring Appliance Requirements This appliance requires that 1 10-120 V AC be wired to the factory installed junction box. Maintain correct polarity when wiring the junction box. Optional Accessories Optional fan and remote control kits require that 1 10- 120 V AC be wired to the firepl[...]

36 Figure 33. Direct Spark Ignition (DSI) Wiring Diagram Step 9 Finishing The following diagram shows the minimum vertical and corresponding maximum horizontal dimensions of fireplace mantels or other combustible projections above the top front edge of the fireplace. See Figures 3 and 4 for other fireplace clearances. Only non-combustible materials[...]

37 CAUTION IF JOINTS BETWEEN THE FINISHED W ALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F . MINIMUM SEALANT MA TERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONL Y NON- COMBUSTIBLE MA TERIAL (USING 300° F . MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS F ACING TO THE FIREPLACE SURROUND. SEE THE DIAGRAM SH[...]

38 Positioning the Logs If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately , refer to the installation instructions that accompany the logs. Save the log instructions with this manual. If sooting occurs, the logs might need to be repositioned slightly to avoid excessive flame[...]

39 1. Lift the trim door up and out of the unit. EYE BOL T LA TCH BRACKET GLASS DOOR Figure 38. Placement of the Ember Material CAUTION IT IS STRONGL Y RECOMMENDED THA T TRIM DOORS WITH OPTIONAL MESH SCREENS BE INST ALLED ON PROP ANE MODELS. Figure 36. Models: 6000XL T -CDN and 6000XLS Glass Assembly 6000ARCH does not have the eye bolts. 1. Place t[...]

40 Before lighting the fireplace, be sure to do the following: Remove all paperwork and documents from the fireplace. Review safety warnings and cautions  Read the Safety and Warning Information section at the beginning of this Installers Guide . Double-check for gas leaks  Before lighting the fireplace, double-check the unit for possible gas[...]

41 This model is equipped with a baffle which will allow you to control usable heat output. The baffle control lever is located at the lower left corner of the unit behind the lower grille. See Figure 39. FOR MORE HEA T : Pull the baf fle lever forward and down. This will close the baffle. FOR LESS HEA T : Push the baf fle lever back and up to lock[...]

42 4 Maint aining and Servicing Y our Fireplace Fireplace Maintenance Although the frequency of your fireplace servicing and maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance check-up at the beginning of each heating season. See the table below for specific guidelines re[...]

43 ST ANDING PILOT Figure 41. Burner Flame Patterns MAKE SURE THE FLAMES ARE STEADYNOT LIFTING OR FLOA TING . Figure 42. Pilot/Ignitor Flame Patterns DSI IGNITION NOTE: FLAMES TOO CLOSE TO THE CERAMIC INSULA TORS CAN CAUSE NUISANCE LOCKOUTS AND ELECTRODE F AILURE. 1/ 4" ( 6mm ) IGNI TOR 3/ 8” ( 10 m m ) CERAMIC INSUL A T OR[...]

44 PAR T P A RT DESCRIPT I O N PAR T N U MB E R V al v e LP SRV60–523 V a lv e NG SRV60–522 Pi ez o I gn i tor SRV60-513 T h er mopil e SR V60– 512 T h er mo cou pl e SR V446- 51 1 Pi lot O ri fic e LP SR V4 46 –517 Pi lot O ri fic e N G S RV446 –5 05 Pilo t As se m bl y L P SR V446- 51 1A Pilot Ass em bl y N G SR V446- 510A Pilot T u be [...]

45 PAR T P A RT DESCRI PTI O N P A RT NUM BER Pi ez o I gn i to r SR V60-513 T h erm opi le SRV60-512 The r m o c o up l e S R V 5 7 1 - 5 11 V al v e LP SR V571-501 V al v e N G SR V571- 500 Bu rn er T u be SR V60-3 07 Pi lo t T u be SR V571-301 Pi lo t O rifice LP SR V571- 517 Pi lo t O rifice N G SR V571-516 Pi l ot Assem bly LP SR V571-5 1 1A P[...]

46 PAR T P A RT DESCRI PT IO N PAR T N U MB E R DSI V al v e SR V476–500 DSI M odu le SR V501–592 Electrode SR V501-591 DSI Ignition Only PAR T P A RT DESCRI PT I O N P A RT NUM BER T r im Door DF-36H Log Set Assem bly LO G S-6FL Both St anding Pilot and DSI Ignition[...]

47 PAR T P A RT DESCRI PTI O N P A RT NUM BER H i gh T emper atu r e Li mit Sw i tch SR V92–531 Bu rn er N G SR V 446-176A Bu rn er LP SR V 446-175A B u r n e r O r if ic e 6000T R N G R ear V en tin g (#38DM S) SR V 57-800 6000T R LP R ear V en tin g (#52DM S) SR V57-8 01 6000T R NG T op V en t in g ( #36DM S) SR V79-831 6000T R LP T op V en tin[...]

48 A CCESSO R Y P A RT DESC RI PTI ON PAR T N U M B E R Fan Kit G FK-16 0A R em ot e Con t ro l Kit R C-S MAR T SM AR T - ST A T RC - MLT W al l Sw itc h Kit - Off Whi te WS K -2 1 - W h it e W SK- 21- W T r i m D oo r Me s h MES H-36 Accessories[...]