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Hayter Mowers CODE144S manual

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Table of contents for the manual

  • Page 1

    F–000786J 13/40 HERIT AGE TRACT OR CODE144S INSTRUCTION BOOK FROM SERIAL NO:144S001002 MANUAL P AR T NO:144002 (REV .0.)[...]

  • Page 2

    2 F–000786J 1 3 4 (71 1758) 6 5 (0011x3) 2 1 1 2 3 4 (71 1644) 5 (71 1747) 2 3 1 2 4 3 1 (71 1719) 2 (71 1663) 5 1 2 5 6 7 3 1 4 5 6 8 6 (71 1636) 7 (71 1680) 3 7 6 10 11 9 2[...]

  • Page 3

    3 F–000786J 7 11 10 12 6 1 2 4 5 7 8 10 9 3 1 2 9 12 8 5 6 7 10 7 1 6 5 2 8 3 3 1 11 2 1 2 3 4 5 12[...]

  • Page 4

    4 F–000786J 2 3 13 1 2 3 14 9 4 1 2 3 11 10 8 12 5 15[...]

  • Page 5

    5 F–000786J 16 2 3 1 17 1 2 18 1 2 19 1 4 3 20[...]

  • Page 6

    6 F–000786J 21 2 1 1 3 4 23 22 2 1 4 3 3 2 1 24 1 2 2 25[...]

  • Page 7

    7 F–000786J 26 1 2 71 1653 71 1653 3 2 1 4 (71 1632) 3 (71 1909) 27 28 29 30 5 1 6 6 5 7 (71 1741)[...]

  • Page 8

    8 F–000786J 32 31 3 4 33 1 1 2 34 35 1 2[...]

  • Page 9

    9 F–000786J 1 2 6 4 4 5 8 3 3 A B C D E F 36 H 11 2 1 9 10 J[...]

  • Page 10

    10 F–000786J 12 3 5 46 7 8 9 10 12 11 1 3 14 15 16 18 17 37 12 3 4 5 6 78 9 10 1 1 12 13 14 15 38 71 1747 71 1680 71 1636 71 1644 001 1x3 39 71 1909 71 1758 71 1741 71 1653 327350 71 1719 71 1663 71 1632[...]

  • Page 11

    GB 11 F–000786J LIMITED W ARRANTY Hayter Limited warrants to the original user / purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufac- turers of the engine and battery pack system (where applicable) furnish their own warranty[...]

  • Page 12

    GB 12 F–000786J CONTENTS LIMITED W ARRANTY 1 1 INTERNA TIONAL PICTORIALS 12 OWNER’S INFORMA TION 13 SAFE OPERA TION PRACTICES 13 ASSEMBL Y 14 OPERA TION 15 MAINTENANCE 16 TROUBLE SHOOTING CHART 19 INTERNA TIONAL PICTORIALS IMPORT ANT : The following pictorials are lo- cated on your unit or on literature supplied with the product. Before you ope[...]

  • Page 13

    GB 13 F–000786J OWNER’S INFORMA TION Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. T o help prevent an accident, follow the operating instructions and the safety rules[...]

  • Page 14

    GB 14 F–000786J ASSEMBL Y All fasteners are in the parts bag. Do not discard any parts or material until the unit is assembled. W ARNING: Before doing any as- sembly or maintenance to the mower , remove the wire from the spark plug. NOTE: In this instruction book, left and right describe the location of a part with the oper- ator on the seat. NOT[...]

  • Page 15

    GB 15 F–000786J OPERA TION NOTE: Illustrations and pictorials begin on page 2. Location Of Controls (Figure 8) Blade Rotation Control (1): Use the blade rota- tion control to start and stop the rotation of the blade. Clutch / Brake Pedal (2): The pedal has two func- tions. The first function is a clutch. The second function is a brake. Headlight [...]

  • Page 16

    GB 16 F–000786J brake pedal forward and set the parking brake. 3. T o start again, make sure the shift lever is in the slowest speed. Move the throttle control to the SLOW position. Slowly release the pedal. 4. If you must stop or start on a hill, always have enough space for the unit to roll when you release the brake and engage the clutch. 5. B[...]

  • Page 17

    GB 17 F–000786J 10. Install the mower housing. See “How T o Re- move The Mower Housing”. How T o Adjust The Blade Rotation Control W ARNING: T o prevent an injury , the blade rotation control must operate correctly . In normal usage, the blade rotation control will not require an adjustment. However , if the cutting per- formance decreases or[...]

  • Page 18

    GB 18 F–000786J 2. Check the air pressure in the tyres. If the air pressure is incorrect, the mower housing will not cut level. The correct air pressure is: Front T yres 1,38 BAR (20 PSI), Rear T yres 0,97 BAR (14 PSI). 3. If equipped, remove the gauge wheels. 4. (Figure 18) Move the lift lever (1) to the level adjustment position (2) . W ARNING:[...]

  • Page 19

    GB 19 F–000786J TROUBLE SHOOTING CHART PROBLEM: The engine will not start. 1. Follow the steps, “How T o Start The Engine” in this book. 2. Electric–Start Models: Clean the battery ter- minals. Tighten the cables. 3. Check for a loose wire. Tighten the limit switches. (See the wiring diagram.) 4. Drain the fuel tank. Clean the fuel line. Re[...]

  • Page 20

    REP AIR P ARTS CODE144S 20 F–000786J CHASSIS & HOOD ASSEMBL Y REF . CHASSIS REAR PG. (SEA T DECK ASSY .) 18 7 6 5 4 13 8 9 21 10 11 15 20 11 1 2 16 10–1 10–2 14–2 14–4 14–1 14–3 14 3 22 22 345162B[...]

  • Page 21

    REP AIR P ARTS CODE144S 21 F–000786J CHASSIS & HOOD ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 1 Bracket, Grille RH MU690543–853 2 Bracket, Grille LH MU690544–853 3 Screw , 5/16–18x.75 MU71 1606 4 Dash MU94842 5 Screw , 10–24x.500 MU71 1629 6 Bearing, for Dash MU94214 7 Screw , 1/4–14x.75 MU71 1762 8 Dash Pa[...]

  • Page 22

    REP AIR P ARTS CODE144S 22 F–000786J REAR CHASSIS ASSEMBL Y 344862A REF . FINAL ASSEMBLED DECK PG. (MOWER DECK) REF . SUB ASSY . FRAME PG. (FRAME ASSY .) REF . ELECTRICAL PG. (T APE SWITCH) 24 29 28 27 18 7 26 20 4–3 4–4 91 4–2 13 7 13 31 22 25 20–3 19 31 80 12 12 7 15 30 21 90 20–2 81 16 4 14 5 12 12 6 15 7 7 8 9 23 13 17 344862A (20?[...]

  • Page 23

    REP AIR P ARTS CODE144S 23 F–000786J REAR CHASSIS ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 4 Assy ., Back Plate/Battery MU343678–853 4–1 Assy . Back Plate Flat MU95162 4–2 Battery T ray Assembly MU94563 4–3 Screw , 5/16–18x.50 MU180073 4–4 Nut, 5/16–18 Hexwdfllk Whiz MU45174 5 Weldment–Latch Lever MU9535[...]

  • Page 24

    REP AIR P ARTS CODE144S 24 F–000786J REAR CHASSIS ASSEMBL Y 344862A REF . FINAL ASSEMBLED DECK PG. (MOWER DECK) REF . SUB ASSY . FRAME PG. (FRAME ASSY .) REF . ELECTRICAL PG. (T APE SWITCH) 24 29 28 27 18 7 26 20 4–3 4–4 91 4–2 13 7 13 31 22 25 20–3 19 31 80 12 12 7 15 30 21 90 20–2 81 16 4 14 5 12 12 6 15 7 7 8 9 23 13 17 344862A (20?[...]

  • Page 25

    REP AIR P ARTS CODE144S 25 F–000786J REAR CHASSIS ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 4 Assy ., Back Plate/Battery MU343678–853 4–1 Assy . Back Plate Flat MU95162 4–2 Battery T ray Assembly MU94563 4–3 Screw , 5/16–18x.50 MU180073 4–4 Nut, 5/16–18 Hexwdfllk Whiz MU45174 5 Weldment–Latch Lever MU9535[...]

  • Page 26

    REP AIR P ARTS CODE144S 26 F–000786J GRASS BAGGER ASSEMBL Y 344862A DET AIL ’A ’ REF . DET AIL ’A ’ 104 72 87 73 89 87 69 86 101 61 87 67 68 61 70 60 66 103 63 64 64 54 57 56 59 62 64 58 88 59 57 55 58 97 71 62 102 89 87[...]

  • Page 27

    REP AIR P ARTS CODE144S 27 F–000786J GRASS BAGGER ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 54 Asm. Weld Upper Frame MU690044–853 55 Spring, T orsion RH MU690003 56 Spring, T orsion LH MU690004 57 Bracket, Spring Collector MU95339–853 58 Screw , 1/4–20x.50 MU313686 59 Nut, 1/4–20 MU73826 60 Brace, Frame Collector[...]

  • Page 28

    REP AIR P ARTS CODE144S 28 F–000786J FRAME ASSEMBL Y 343736B 35 34 6 12 10 1 14 33 95 32 16 20 19 31 30 28 27 24 36 23 36 13 17 2 9 39 4 38 40 7 100 100 41 5 8 3 94 96 15 37 29 37 97 18 26[...]

  • Page 29

    REP AIR P ARTS CODE144S 29 F–000786J FRAME ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 1 Frame, Rail RH MU94564 2 Frame, Rail LH MU94565 3 Support, Seat RH MU94634 4 Support, Seat LH MU94633 5 Screw , .312–18x.75 MU26X249 6 Brace, BackPlate RH MU94561 7 Brace, BackPlate LH MU94562 8 Screw , 5.312–18x.75 MU26X249 9 Brac[...]

  • Page 30

    REP AIR P ARTS CODE144S 30 F–000786J FRAME ASSEMBL Y 343736B REF . SUB. ASSY . FRAME PG. (SECTOR GEAR) 60 69 72 77 82 78 79 80 91 71 90 74 73 70 83 86 89 67 62 88 87 61 84 68 76 73 75 81 82 82[...]

  • Page 31

    REP AIR P ARTS CODE144S 31 F–000786J FRAME ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 60 Engine Plate MU94006 61 Screw , .312–18x.75 MU26X249 62 Nut, 5/16–18 MU015X88 67 Nut, 5/16–18 MU015X79 68 Guide–Stack Pulley Belt MU94310 69 Zerk, Grease MU706 70 Axle, Cast Machined MU95405 71 Spindle, Long RH MU95182 72 Spin[...]

  • Page 32

    REP AIR P ARTS CODE144S 32 F–000786J STEERING 344861A REF . SUB. ASSY . FRAME PG. (FRAME) REF . CUSTOMER SPEC P AGE REF . CUSTOMER SPEC P AGE 43 44 26 28 27 30 29 31–3 31 31–4 31–3 31–1 31–2 34 35 9[...]

  • Page 33

    REP AIR P ARTS CODE144S 33 F–000786J STEERING Key No. Description Part No. 9 Dust Hub Cap MU094618 26 Shaft, Steering MU94520 27 Bearing–Lower MU94124 28 Screw , 5/16–18x.75 MU71 1606 29 Gear , Pinion MU94122 30 Retaining Ring MU710102 31 T ire & Rim MU690049 31–1 V alve Stem MU338512 31–2 Rim MU338517 31–3 Bearing MU338513 31–4 T[...]

  • Page 34

    REP AIR P ARTS CODE144S 34 F–000786J MOTION DRIVE 344996A REF . ENGINE & CONTROL PG. (ENGINE PULLEY) REF . SUB. ASSY . FRAME PG. (FRAME ASSY .) REF . KEY# 42 REF . KEY# 17 REF . CUSTOMER SPEC P AGE 18 61 61 62 17 50 12 16 25 28 30 51 13 58 44 65 64 20 19 53 63 21 22 54 43 23 45 15 14 38 49 26 37 35 47 37 4 6 5 42 29 14 62 2 11 10 9 46 1 33 31[...]

  • Page 35

    REP AIR P ARTS CODE144S 35 F–000786J MOTION DRIVE Key No. Description Part No. Key No. Description Part No. 1 T ransaxle, MST206 * 2 Screw , 5/16–18X2.50 MU71 1669 3 Nut, 5/16–18 MU71 1634 4 Bracket, Stabilizer MU94620–853 5 Screw , 5/16–18x.75 MU71 1606 6 Screw , 5/16–18x.75 MU710268 9 Bracket, Shift MU94227 10 W asher , T ransaxle MU7[...]

  • Page 36

    REP AIR P ARTS CODE144S 36 F–000786J MOWER SUSPENSION ASSEMBL Y REF . SUB. ASSY . FRAME PG. (CONTROL ARM) REF . SUB. ASSY . FRAME PG. (FRAME ASSY .) REF . FINAL ASSEMBLED DECK PG. (SPRING) REF . FINAL ASSEMBLED DECK PG. (LIFT ARM) 17 16 1 25 26 28 27 9 6 5 4 2 40 31 21 18 15 16 20 32 35 34 34 33 33 38 29 30 10 3 41 37 36 24 19 344419A[...]

  • Page 37

    REP AIR P ARTS CODE144S 37 F–000786J MOWER SUSPENSION ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 1 Assembly , Lift Arm MU95233–853 2 Screw , 1/2–13x1.50 MU71 1917 3 Nut, 1/2–13 Lock MU71 1918 4 Bracket. Lift Link MU94262–853 5 W asher , Flat MU71 1617 6 Hair Pin MU71 1676 9 Hair Pin MU71 1676 10 Spring, Extension [...]

  • Page 38

    REP AIR P ARTS CODE144S 38 F–000786J ENGINE AND CONTROL ASSEMBL Y REF . CHASSIS FRONT PG. (DASH & SUPPORT) REF . SUB. ASSY . FRAME PG. (FRAME) REF . DET AIL ’A ’ REF . KEY #1 INSET ’A ’ REF . SUB. ASSY . FRAME PG. (FRONT AXLE ASSY .) 21 16 22 14 18 17 35 34 26 25 37 32 33 31 6 7 5 18 20 46 19 1 36 57 2 10 56 12 13 9 9 345152B[...]

  • Page 39

    REP AIR P ARTS CODE144S 39 F–000786J ENGINE AND CONTROL ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 1 13HP (See Engine Manual) Engine –– Clip, Speed MU94951 2 Engine Bolt 3/8x1.25 MU0025X7 5 Muffler Gasket MU91309 6 Lock Bracket MU92378 7 Screw , 5/16–18x4.125 MU712065 9 Screw , 5/16–18x.75 MU71 1606 10 Stack Pulle[...]

  • Page 40

    REP AIR P ARTS CODE144S 40 F–000786J DECK ASSEMBL Y 42 41 36–3 40 40 37 39 77 38 36(36–1) 21 36–2 76 78 REF . KEY #61 61–1 61–1 61–3 61–4 23 40 39 15 17 31 32 35 33 34 30 29 28 64 17–2 17–4 17–3 17–1 REF . KEY #17 1 73 60 58 80 61 29 1–1 54 15 71 72 74 75 1–2 REF . KEY #24 43 24 55 57 50 56 51 52 24–2 24–4 24–3 24?[...]

  • Page 41

    REP AIR P ARTS CODE144S 41 F–000786J DECK ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 1 Housing, 40” Deck MU690109–853 17 Brake Arm Assembly LH MU94665–853 17–1 Brake Support Assembly LH MU94293 17–2 Brake Arm MU94291 17–3 Spring, T orsion MU7101 10 17–4 Nut, 5/16–18 MU710205 21 Link, Brake LH MU690021 23 N[...]

  • Page 42

    REP AIR P ARTS CODE144S 42 F–000786J DECK ASSEMBL Y 344276C REF . KEY#2 REF . DECK ASSEMBL Y 44 3 8 45 3 79 15 5 4 16 15 47 46 48 66 9 10 12 13 14 6 49 2 2–3 2–1 2–4 2–2 5 11[...]

  • Page 43

    REP AIR P ARTS CODE144S 43 F–000786J DECK ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 2 Assembly , Jackshaft Housing MU94305 2–1 Housing, Jackshaft MU94282 2–2 Bearing, Lower Jackshaft MU92282 2–3 Bearing, Upper Jackshaft MU92281 2–4 Spacer MU90904 3 Pulley , Deck MU690020 4 Jackshaft MU91922 5 Flatwasher MU17x165 [...]

  • Page 44

    REP AIR P ARTS CODE144S 44 F–000786J ELECTRICAL ASSEMBL Y REF . CHASSIS FRONT PG. (DASH SUPPORT) DET AIL ’A ’ REF . DET AIL ’B’ REF . SUB. ASSY . FRAME PG. (FRAME) DET AIL ’B’ REF . DET AIL ’A ’ REF . CUSTOMER SPEC PG REF . ENGINE & CONTROL PG. (NUT) REF . CHASSIS FRONT PG. (ACCESS P ANEL) REF . CHASSIS REAR PG. (SEA T P AN) 2[...]

  • Page 45

    REP AIR P ARTS CODE144S 45 F–000786J ELECTRICAL ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 1 Wire Harness MU95380 2 Wire, Lead Solenoid to Start MU71 1579 3 Rear Harness MU95381 4 Wire Harness, Headlight MU340513 5 Socket, Lamp MU92372 6 Cable T ie MU57444 7 Wire Clip, Adhesive MU55939 8 Switch, Ignition MU94878 10 Assy ,[...]

  • Page 46

    REP AIR P ARTS CODE144S 46 F–000786J CUST OMER SPEC 344866A 1 2 4 3 8 9 6 5 7 7[...]

  • Page 47

    REP AIR P ARTS CODE144S 47 F–000786J CUST OMER SPEC Key No. Description Part No. 1 Ignition Key MU327350 2 Cover , Pedal Brake/Clutch MU21544 3 Steering Wheel MU95185 4 Insert, 4–Spoke MU71 1326 5 Foot Pad RH MU95409 6 Foot Pad LH MU95408 7 Ratchet Fastener MU309325 8 Seat MU95415 9 Shoulder Bolt 5/16–18 MU71 1654[...]

  • Page 48

    48 F–000786J Übereinstimmungs–Bescheinigung Certificate of conformity Certificat de conformité Certificato di conformità Certificado de conformidad Conformiteitsverklaring Declaração de conformidade Konformitetsintyg Konformitetserklæring Overensstemmelseser klæring V aatimustenmukaisuusilmoitus D GB F I E NL S N DK SF P Der Unterzeichne[...]

  • Page 49

    49 F–000786J mit den V orschriften der Richtlinie 84/538 EWG übereinstimmt / conforms to the specifications of Directive 84/538 EEG / est conforme aux spécifications de la directive CEE 84/538 / è conforme alle specifiche della direttiva CEE 84/538 / se conforma a las especificaciones de la directiva CEE 84/538 / in overeenstemming is met de s[...]

  • Page 50

    50 F–000786J D EG–Konformitätserklärung entsprechend der Richtlinie 98/37/EG GB EC Certificate of Conformity conforming to Directive 98/37/EC F Déclaration de conformité pour la CEE conforme à la directive 98/37/CE I Certificato di conformita’ comunitario conforme alla Direttiva 98/37/CE E Declaración de Conformidad según la directiva [...]

  • Page 51

    51 F–000786J (vollständige Anschrift der Firma - bei in der Gemeinschaft niedergelassenen Bevollmächtigten ebenfalls Angabe der Firma und An schrift des Herstellers) (full address of company - where this concerns authorized agents within the Common Market, also state the company name and manu facturer) (Adresse complète de la firme - en cas de[...]

  • Page 52

    52 F–000786J Zur sachgerechten Umsetzung der in den EG–Richtlinien genannten Sicherheits– und Gesundheitsanforderungen wurde(n) folgende Norm(en) und/oder technische Spezifikation(en) herangezogen: BS EN 386:1997, BS EN 1033:1996 und/oder BS EN 1032:1997 T o effect correct application of the safety and health requirements stated in the EEC Di[...]