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Havis-Shields Kwik-Kit KK-100-03 manual

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Table of contents for the manual

  • Page 1

    INSTALL INSTRUCTIONS KK-100-03 & KK-120-03 KWIK-KIT PRIS ONER TRAN SPORT INSERT FORD and CHEVY V AN PRIS ONER T RANSP ORT TOOLS REQUIRED: ¼” & 3/8” Ratcheting Wrenches ¼” & 3/8”Air Ratchets (r ecommended) 3/8” Impact Guns (recomm ended) ¼” & 3/8” Standard Sock et Sets Powered Drill Powered Screwdriver (re commended)[...]

  • Page 2

    KK-XXX-03_INST _10-07 2 40” COMPARTMENT (cont): QTY DESCRIPTION PART # USED FOR: 40 #10 x 1” Phi llips pan head sheet metal screw GSM33196 Floor, wall to ceiling 25 #8 x 3/8” P hillips flat head screw GSM33179 Vent plates/dome lights 5 ½” Flat washer GSM31009 Grab straps/seat belts 5 ½” Lock washer GSM31030 Grab straps/seat belts 5 ½?[...]

  • Page 3

    KK-XXX-03_INST _10-07 3 Rear O EM Trim modifications 1997 -2008 Chevrolet G-Se ries Va n Installatio n of Kwik Kit is very similar in Fo rd and Chevy Van s. All kits start with a measure ment at the rea r floor. The rear plas tic flo or tri m on Chevy van s must b e cut straigh t across as sh own in p hoto. Measure seven inch es (7 1/4”) fro m re[...]

  • Page 4

    KK-XXX-03_INST _10-07 4 3. PASSENGER WINDOW VAN PREPARATIONS: Note: Kwik Kits are reco mmended for Cargo Vans . The installer must determine modif ications to the interior of a wi ndow van. 1. Remove all rear bench se ats from the vehicle. 2. Modify / remove interior parts as need ed. 3. Remove floor mat/carpet and replace with ½” pl ywood or so[...]

  • Page 5

    KK-XXX-03_INST _10-07 5 1. Remove clear shrink-wra p covering from prisoner transport assem bly. 2. This is the 3 rd compartment, 40 section 3. Rem ove all black hardware, wood fillers, and brackets holding assembli es. 4. Remove bolts holdi ng the kit to the wood pallet. 5. With all hardware removed the remainin g sections should match the sub-ass[...]

  • Page 6

    KK-XXX-03_INST _10-07 6 Remove all black hardware from assem bled unit. This will give you the subassemblies as they are shown on the followin g pages.[...]

  • Page 7

    KK-XXX-03_INST _10-07 7 VERY IM PORTANT: Be sure tha t all Aux iliary lig hting, vid eo systems, Kwi k kit o ptions, a nd wiring a re comple te. Access is severely li mited after k it is insta lled. If optional rear load li ght(s) (KK-RLL) was ordered, in stall at this time. See KK-RLL insta ll instructions Run all wiring for dome lights, power ven[...]

  • Page 8

    KK-XXX-03_INST _10-07 8 Place Driver - side Bench/Wal l assembly into van so bench rests on wheel well Item #1 Remove steel support bracket for Emergency Exit Hatch pi n. Re- install when attaching Front Bul khead to Bench/Wall assemb lies Item #3 Place Passenger - side Bench/Wall assembly into van so bench rests on wheel well Item #2 Remove Emerge[...]

  • Page 9

    KK-XXX-03_INST _10-07 9 Current view of installati on Place Center Divider into vehicle. Item #5 Item #4 Item #3 NOTE: Some installers prefer to install ceiling prior to divider . Item #5 Carefully place Driver - side Ceiling section into vehicle. Item #7 Loosely bolt Center Divid er to Front Bulkhead Item #5 to #3 Place (2) Diamond Plate Floors be[...]

  • Page 10

    KK-XXX-03_INST _10-07 10 Item #9 Remove Bulkhead Emergenc y Exit Hatches to ease installati on. Item #9 Route dome light wires, HVAC hoses, video cables, etc t o their respective locations Item #8 Place Passenger- side Ceili ng section into vehicle Do not attach any hardwa re at this time Item #8 Position Mi ddle Bulkhead to separate front and rear[...]

  • Page 11

    KK-XXX-03_INST _10-07 11 Rear Facing bench Bolt side door and door-frame assembly using ¼” x ¾” carriage bolts, washers and nuts. Loosely bolt Passenger-si de rear ceilings, Bench/W all assembly to Middle Bulkhead usin g ¼” x ¾” Carriage bolts and serrated nuts Note: An awe or scribe is r ecommended to help align holes. Item #9 to #2 Us[...]

  • Page 12

    KK-XXX-03_INST _10-07 12 Loosely bolt Rear Bulk head Doorframe ( at the door hinge) to Bench/Wall assemblies using ¼” x ¾” carriage bolts, washers and serrated nuts Item #6 to #2 Place the 3 rd Compartment Doorframe assembl y . Item #11 Loosely attach Doorframe to Center divider using #10 x 3/8” flat head machine screws and n ylock nuts Ite[...]

  • Page 13

    KK-XXX-03_INST _10-07 13 An awe or scribe will help align the holes THE FOLLOWING STEPS ARE EXTREMLY CRITICAL FOR A SUCCESFULL INSTALLATION! PLEASE FOLLOW THESE INSTRUC TIONS CAREFULLY. Item #1 Rear driver-side doorframe wing Position of driver-side Rear Doorframe when installi ng with factory rear air There should b e at least ¼” of space betwe[...]

  • Page 14

    KK-XXX-03_INST _10-07 14 Position Driver - side Ceiling section to mate with Bench/Wal l assembly. Pre- drill 5/32” holes into Ceiling, using Bench/Wall assemb ly holes as a guide. Item #7 to #1 3” inches Top Passenger-Side rea r Approximatel y 3”inches Top Driver-Side rear Item #6 With unit positioned according to measurements on previous pa[...]

  • Page 15

    KK-XXX-03_INST _10-07 15 Begin to tighten ALL loose hardware on the rem ainder of the unit, b eing sure to align edges and bends of mate rials being tightened. This will square the unit to it self. Pre-drill through Ceiling sections, (using Divider as a template), with 3/16” drill bit and attach using ¼” x 1 ½” hex head lag bolts Item #5 th[...]

  • Page 16

    KK-XXX-03_INST _10-07 16 3/8” x 2” Hex head bolt, washers, and nut On the Rear doorframe , remove the sheet metal screws installed earlier. Dril l 3/8” holes through the do orframe, floor, and vehicle. Attach using 3/8 ” x 2” hex head bolts, washers, fender wash ers, lock washers, and hex nuts . Item #6 to van floor On 3 rd Compartment Do[...]

  • Page 17

    KK-XXX-03_INST _10-07 17 Silicone all seems and joints. This wil l allow the unit to be hosed out. In the upper corner of ea ch side of the 3 rd Compartment Doorframe are small filler panels that need to be inst alled. Attach using ¼” x ¾” carriage bolts, washers, and serrated nuts. Item #11 Place trim panels as shown above Pre- drill through[...]

  • Page 18

    KK-XXX-03_INST _10-07 18 FINAL INSTALLATION PHOTOS Optional Stora ge Compartment (Sold Separately) Forward Compartment for m odels KK-100-03, KK-100-04, KK-120-03 and K K-120-04[...]

  • Page 19

    KK-XXX-03_INST _10-07 19 PT-VIDEO-X C-VS-1800-ECO w/ C-TCB-7 & C-3090-7 KK - RLL KK-PVENT KR - CCL - 1 KR-DL PRISONER TRANSPORT OPTIONS – (All SOLD SEPERATLEY )[...]

  • Page 20

    ITEM DESCRIPTION 1 Driver-side Bench/Wall 2 Passenger-side Bench/Wall 3 Front Bulkhead 4 Diamond-plate F loor 5 Divider 6 Rear Bu lkhead/ Doorframe 7 Driver-side Rear Ceiling 8 Passenger-side Rear Ceiling 9 Separator Bulkhe ad 10 Front Compartme nt “L” Bench 11 Front Compartme nt Doorframe 12 Front Compartme nt Ceiling 13 Front Compartme nt Flo[...]