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Havis-Shields KK-120-06 manual

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Table of contents for the manual

  • Page 1

    INSTALL INSTRUCTIONS KK-100-06 & KK-120-06 KWIK-KIT PRISONER TRANSPORT INSERT FORD and CHEVY VAN PR ISONER TRANSPORT TOOLS REQUIRED: ¼” & 3/8” Ratcheting Wrenches ¼” & 3/8”Air Ratchets (recommended) 3/8” Impact Guns (recommended) ¼” & 3/8” Standard Socket Sets Powered Drill Powered Screwdriver (recommended) Drill Bi[...]

  • Page 2

    KK-XXX-06_INST_8-07 2 40” COMPARTMENT (cont): QTY DESCRIPTION PART # USED FOR: 40 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor, wall to ceiling 25 #8 x 3/8” Phillips flat head screw GSM33179 Vent plates/dome lights 5 ½” Flat washer GSM31009 Grab straps/seat belts 5 ½” Lock washer GSM31030 Grab straps/seat belts 5 ½” x [...]

  • Page 3

    KK-XXX-06_INST_8-07 3 Rear OEM Trim modifications 1997-2 007 Chevrolet G-Series Van Installation of Kwik Kit is very similar in Ford and Chevy Vans. All kits start with a measurement at th e rear floor. The rear plastic floor trim on Chevy vans must be cut straight across as shown in phot o. Measure seven inches ( 7” ) from rear center of trim an[...]

  • Page 4

    KK-XXX-06_INST_8-07 4 Ford Driver-Side rear Ford Passenger-Side rear 8”inches 8” inches Note: Photos above show a Chevrolet Van. Photos ar e intended to show rubber floor mat option only. ***Kwik kits are designed for cargo vans with no rear OEM trim, however they can be installed into passenger window vans. Some rear trim remo val or modificat[...]

  • Page 5

    KK-XXX-06_INST_8-07 5 1. Remove clear shrink- wrap covering the prisoner transport assembly. 2. This is the rear 40/60/or 80 section of the kit. 3. Remove all black hardware, wood panels and brackets holding wood panels. 4. Remove bolts holding the kit to the wood pallet. 5. With all hardware removed the remaining sections should match the sub-asse[...]

  • Page 6

    KK-XXX-06_INST_8-07 6 Remove all black hardw are from asse mbled unit. This will give you the subassemblies as they are shown on the follow ing pages.[...]

  • Page 7

    KK-XXX-06_INST_8-07 7 The following photos are the main subassemb lies as they are shipped from the factory. Remove drawing on final page and referen ce the item #’s as you install this kit. Driver Side Bench/Wall/ Front bulkhead wing section Driver-side ceiling Item #7 Center Divider Item #5 Passenger Side Rear Bench/Wall/ 3 rd Compartment Bulkh[...]

  • Page 8

    KK-XXX-06_INST_8-07 8 KWIK KIT LAYOUT Diamond plate floor and ceiling sections are not shown for detail purposes. 3 rd Compartment ceiling Item #12 Rear bulkhead/door assembly Item #6 3 r d Compartment Bulkhead/door assembly Item #11[...]

  • Page 9

    KK-XXX-06_INST_8-07 9 VERY IMPORTANT: Be sure that all Auxiliary lighting, video systems, Kwik kit options, and wiring are complete. Access is s ever ely limited after kit is installed. If optional rear load light(s) (KK-RLL) was ordered, install at this time. See KK-RLL install instructions Run all wiring for dome lights, power vents, video system[...]

  • Page 10

    KK-XXX-06_INST_8-07 10 Place Driver-side Bench/Wall assembly into van so bench rests on wheel well Item #1 Remove steel support bracket for Emergency Exit Hatch pin. Re-install when attaching Front Bulkhead to Bench/Wall assemblies Item #3 Item #2 Place Passenger-side Bench/Wall assembly into van so bench rests on wheel well Remove Emergency Exit H[...]

  • Page 11

    KK-XXX-06_INST_8-07 11 Current view of installa tion Place Center Divider into vehicle. Item #5 Item #4 Item #3 Approximate center Item #5 Carefully place Driver-side Ceiling section into vehicle. Item #7 Loosely bolt Center Divider to Front Bulkhead Item #5 to #3 Place (2) Diamond Plate Floors between Bench/Wall assemblies and Front bulkhead . Pla[...]

  • Page 12

    KK-XXX-06_INST_8-07 12 Remove screws holding the center divider together where 3 rd Compartment Bulkhead will be mounted. Item #5 Position 3 rd Compartment Ceiling into vehicle. Item #12 Current view of installa tion Slide the ceiling sections out of the way in order to access A/C hoses, wires, etc. Note: These components will be ha rd to access on[...]

  • Page 13

    Place 3 rd compartment bench Photo shows optional storage door Note: Be careful not to scratch bulkheads. Item #10 Item #10 to #9 Bolt 3 rd Compartment Bench to 3 rd Compartment Divider using ¼” x ¾” carriage bolts and serrated nuts. Nuts should be on the inside of the bench Items #9, #8, & #12 all bolt together VERY IMPORTANT!!! Item #9 [...]

  • Page 14

    KK-XXX-06_INST_8-07 14 Item #6 to #5 Item #6 Item #6 Place Rear Bulkhead Doorframe into vehicle Position between Driver and Passenger-side Bench/Wall assemblies Loosely attach Doorframe to Center divider using #10 x 3/8” flat head machine screws and nylock nuts Item #6 to #2 Place the 3 rd Compartment Doorframe assembly . Item #11 Note: It is rec[...]

  • Page 15

    KK-XXX-06_INST_8-07 15 An awe or scribe will help align the holes THE FOLLOWING STEPS AR E EXTREMLY CRITI CAL FOR A SUCCESFULL INSTALLATION! PLEASE FOLLOW THESE INSTRUCTIONS CAREFULLY. Item #1 Rear driver-side doorframe wing Position of driver-side Rear Doorframe when insta ling with factory rear air There should be at least ¼” of space between [...]

  • Page 16

    KK-XXX-06_INST_8-07 16 Top Passenger-Side rear Top Driver-Side rear Item #6 Approximately 3”inches Item #6 3” inches Item #7 to #1 Item #6 Item #6 Position Driver-side Ceiling section to mate with Bench/Wall assem bly. Pre- drill 5/32” holes into Ceiling, using Bench/Wall assembly holes as a guide. With unit positioned acc ording to m easurem[...]

  • Page 17

    Begin to tighten ALL loose hardware on the remainder of the unit, being sure to align edges and bends of materials being tightened. This will square the unit to itself. Pre-drill through Ceiling sections, (using Divider as a template), with 3/16” d rill bit and attach using ¼” x 1 ½” hex head lag bolts Item #5 through #8 into #7 Attach rema[...]

  • Page 18

    KK-XXX-06_INST_8-07 18 3/8” x 2” Hex head bolt, washers, and nut On the Rear doorframe , remove the sheet metal screws installed e arlier. Drill 3/8” holes through the doorframe, floor, and vehicle. Attach using 3/8” x 2” hex head bolts, washers, fender washers, lock washers, and hex nuts. Item #6 to van floor On 3 rd Compartment Doorfram[...]

  • Page 19

    KK-XXX-06_INST_8-07 19 Socket Ball Item #14 to doors and frames Attach Ball & Socket Style Doorstop. 1 st Attach “Ball” portion of assembly. Attach to threaded hole on the doo r using a ¼” x 1” Hex head bolt. nd 2 Attach the “Socket” and brack et portion. Attach to doorframe using #8 x ¾” Phillips machine screws and keps nuts. S[...]

  • Page 20

    KK-XXX-06_INST_8-07 20 Optional Storage Compartm ent (Sold Seperatley) FINAL INSTALLATION PHOTOS Optional Storage Compartm ent (Sold Separately)[...]

  • Page 21

    KK-XXX-06_INST_8-07 21 PT-VIDEO-X C-VS-1800-ECO w/ C-TCB-7 & C-3090-7 K K -RLL KK-PV ENT K R -CCL-1 KR-DL PRISONER TRANSPORT OPTIONS – (A ll SOLD SEPERATLEY )[...]

  • Page 22

    Item 3 Item 7 Item 12 Item 1 Item 8 Item 10 Item 6 Item 2 Item 4 Item 9 Item 11 Item 14 Item 15 Item 5 Item 14 Item 13 ITEM DESCRIPTION 1 Driver-side Bench/Wall 2 Passenger-side Bench/Wall 3 Front Bulkhead 4 Diamond-plate Floor 5 Divider 6 Rear Bulkhead/ Doorframe 7 Driver-side Ceiling 8 Passenger-side Rear Ceiling 9 3 rd Compartment Bulkhead 10 3 [...]