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Harmar Mobility AL650 manual

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Table of contents for the manual

  • Page 1

    AL690 Side-Door Hybrid Lift AL650 Hybrid Powerchair Lift w/ Docking Station 09-16-09 AL600 Universal Hybrid Lift[...]

  • Page 2

    Lift Assembly Be sure to check the contents of the box agaisnt the package checklist assuring that all parts are present. If any parts are missing, or damage is noted, contact your dealer immediately. DO NOT attempt to inst all or operate a lift with missing or damaged parts. 4 - U-Bolts 1/4-20 Thread 8 - 1/4-20 Nuts 8 - 1/4 S plit Lock Washers 8 -[...]

  • Page 3

    B =B LA CK , A =R ED IMPORTANT NOTE: IMPROPER WIRING IS THE #1 CAUSE OF PROBLEMS IN THE OPERATION OF A VEHICLE LIFT. FOLLOW THE WIRING INSTRUCTIONS CAREFULLY BLACK WIRE SIDE MOUNT BLACK WIRE OR OR TOP MOUNT WIRING THE VEHICLE TO BA TTERY END CONNECTOR LETTERS ARE MOLDED INTO PLASTIC HINGED RETAIN ER A B BLACK WIR E RED WIRE Protectiv e tubing CORRE[...]

  • Page 4

    Docking Station Height AL650 0.25" 0.25" 1.00" 1.00" 0.25" 0.25" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 0.25" 0.25" 1.00" 1.00" 0.50" 0.50" 0.25" 0.50" 0.25" 0.50" 1.00" 1.00" 0.50" 0.50" 0.25" 0.[...]

  • Page 5

    LOOK DOWN ENTRY OF ST A TION SHOULDER BOL T HEAD UNDERSIDE OF LOCKING DEVICE DRIVE CHAIR ONTO PLA TFORM Docking Station Height AL650 CHANGE TO LONGER SCREWS AS REQUIRE D ( CHART ON PREVIOUS PAGE ) DOCKING STATION CAN BE ORIENTA TED FOR DRIVER’S SIDE ENTRY BY ROTA TING STATION 180 DEGREES, AND USING SECOND SET OF HOLES ADD SPACERS AS REQUIRED ACCO[...]

  • Page 6

    Power Chair Preparation AL650 CHOOSING A LOCA TION and MOUNTING THE DOCKING DEVICE PLATE Drive wheel AL 650 - MOUNTING CHAIR PLATE DOCKING DEVICE PLATE DO NOT A TTEMPT TO USE THIS AUTOMATIC LOCK DOWN DEVICE ON ANY FOLDING, OR TAKE APART CHAIRS UNLESS RECOMMENDED BY HARMAR. FIND APPROXIMATE CENTER OF THE CHAIR USE EXISTING HOLES WHEREVER POSSIBLE IF[...]

  • Page 7

    Power Chair or Scooter Preparation AL600 & AL690 CHAIR / SCOOTER PREPARATION ALA580 U-BOLT H ARDWAR E KIT ANCHOR U-BOLTS: THE U-BOLTS ARE TO BE USED WITH POWER CHAIRS OR SCOOTERS THA T DO NOT HAVE A CENTER SEA T POST . ON THIS TYPE OF CHAIR, THE SEA T IS NORMALLY ATT ACHED TO A TUBULAR FRAME. A TTACH THE U-BOL TS, TWO ON EACH SIDE, TO THE FRAME[...]

  • Page 8

    V E HIC LE FLOOR INST ALLA TION WASHER IF NO SEA T A TTACHMENT POINTS ARE A V AILABLE AL 600/650 - INSTALLA TION F ULL Y AS SE MBLED L EG F OR REFE R E NC E P UR POSES BUMPER OF VEHICLE BUMPER OF VEHICLE J-HOOKS MUST FAC E TO WARDS FRONT O F VEHICL E J-HOOKS MUST FACE TO WARDS FRONT O F VEHICLE BACK OF LIFT SEA T A TTA CHM ENT POINT SEA T A TTA CHM[...]

  • Page 9

    AL600 & AL650 7 ADJUST AS NEEDED TO LEVEL / CLEAR DOOR THRESHOLD AL 690 - INSTALLA TION REMOVE 2nd ROW SEAT POSITION LIFT PLACE LIFT ON TOP OF LEG ASSEMBLIES ADJUST AS NEEDED ATT ACH LIFT BOLT UP FROM UNDER USING THE SUPPLIED BOLT / NUT / WASHER AND BRACKETS AS INDICATED LEAVE ALL HARDWARE LOOSE FOR ADJUSTMENT PURPOSES 1 5 5 6 6 PLACE LEG ASSEM[...]

  • Page 10

    Parking the Chair on the Plat form: Before loading the power chair , verify that the platform has been lowered all the way to the ground. Set your chair’s speed control at a slow speed so that you may maneuver comfortably onto the plat form. Y ou may drive onto the platform from either side. Park the chair such that it is centered on the platform[...]

  • Page 11

    Parking the Scooter on the Platform: Before loading the scooter, verify that the platform has been lowered all the way to the ground. Set your scooter’s speed control at a slow speed so that you may maneuver comfortably onto the platform. Y ou must drive onto the platform from the driver’s side of the vehicle. Park the scooter such that the fro[...]

  • Page 12

    Parking the Chair on the Plat form: Before loading the power chair , verify that the platform has been lowered all the way to th e ground. Set your chair’s speed control at a slow speed so that you may maneuver comfortably onto the plat form. Drive the chair onto the platform into the opening of the docking station. Raising the Chair: Before rais[...]

  • Page 13

    Parking the Chair on the Plat form: Before loading the power chair , verify that the platform has been lowered all the way to th e ground. Set your chair’s speed control at a slow speed so that you may maneuver comfortably onto the plat form. Either back the chair onto the platform, or drive forward depending on the chair's weight displaceme[...]

  • Page 14

    SAFETY: Caution: Do not operate this lift until your dealer has satisfactorily instructed you in the proper operation of the lift. Your Harmar li ft has been engineered and designed for years of trouble free use. Although, with everyday use, some parts may become loose or worn. IMPORTANT! Check regularly for any worn, loose or damaged parts of your[...]

  • Page 15

    LIFT MODEL NUMBER: ___________________________________ SERIAL NUMBER : _______________________________________ SERVICE PERFORMED : ______________________________________________________________________ DATE: __________________ SERVICE PERFORMED : ______________________________________________________________________ DATE: __________________ SERVICE[...]

  • Page 16

    EXPLODED VIEWS 16 ASSEMBL Y P ARTS ITE M QT Y PAR T NO. DESCRIPTIO N 1 6 90126A029 0.25 MW: 0.625 OD 26 90640A129 NL: 0.25-20 36 92949A552 BSCS: 0.25-20 x 2.50 46 H600141 AL600 BASE WHEEL 5 6 H600151 BASE WHEEL SP ACER TUBE 6 1 H600803 HPL BASE & LEG SEE DET AIL A DET AIL A (x6) 6 1 1 6 2 6 3 6 4 6 5 6 ASSEMBL Y P ARTS ITE M QT Y PAR T NO. DESC[...]

  • Page 17

    EXPLODED VIEWS 17 ASSEMBL Y P ARTS ITE M QT Y PAR T NO. DESCRIPTIO N 11 2BASSE-ASS Y AL600 ASSEMBL Y P ART 2 24 91266A250 SHCS: 10-32 X 0.375 33 92949A566 BSCS: 0.25-28 x 1.00 42 98306A280 CLEVIS PIN, 3/8" x 2-3/8 L 54 ALA21410 FLANGE BUSHING BRZ 3/8X1/2X3/8 61 ALA41011_CC L MOTOR: H600802 71 ALA60020_QTY_ 2 H600802 HORIZONTAL CHAIN 81 ALA6002[...]

  • Page 18

    EXPLODED VIEWS 18 ASSEMBL Y P ARTS ITE M QT Y P ART NO. DESCRIPTIO N 11 4ASS Y AL600 ASSY ( in progress ) 24 93310A242 BSCS: 10-24 x 0.50 32 ALA60061 ROLLE R 41 H600131 AL600 COVER TOP 51 H600200 AL600 DRIVERSIDE WHEELS 1 1 2 2 3 2 4 1 5 1 2 2 ASSEMBL Y P ARTS ITE M QT Y P ART NO. DESCRIPTIO N 11 5ASS Y AL600 ASSEMBL Y P ART 5 26 90087A190 PnHdHd, [...]

  • Page 19

    EXPLODED VIEWS 1 2 8 2 1 1 1 17 1 18 2 23 1 13 1 A B 3 2 4 1 5 1 7 2 9 2 10 1 19 1 22 1 2 1 6 8 12 8 14 2 15 1 16 1 20 1 21 1 ASSEMBL Y P ARTS ITE M QT Y PAR T NO. DESCRIPTIO N 12 0_25-20_LOCK_NU T 90640A129 21 6ASS Y AL600 ASSEMBL Y P ART 6 32 90298A534 SS:0.25 DIA,0.25 LG ,10-24 TH 41 90298A535 SS:0.25 DIA.,0.375 LG ,10-24 TH 51 90298A539 SS:0.25[...]

  • Page 20

    EXPLODED VIEWS 20 OR AL 600 AL 650 AL-600 / 650 AL-690 2 4 2 4 1 1 1 4 1 1 2 4 2 2 2 2 3 3 4 4 4 2 4 2 1 4 1 6 9 4 5 5 6 6 7 7 12 12 16 9 15 13 8 1 4 NUT NUT HEX JAM NUT, 1/2-13 NUT, 3/8-16 2/4 2/4 WASHER SPLIT LOCK WASHER, 3/8 1 H600143 BASE LEG 4 ALA69073 STRAP ASSEMBLY 1 1 H600800 PLATFORM WELDMENT AL-600 ALA550 DOCKING STATION ASSEMBL Y P ARTS [...]