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Harman Stove Company PF 100 manual

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Table of contents for the manual

  • Page 1

    R 4 SAF E T Y NOT I CE PLE AS E RE AD THIS EN T IRE MA N UA L BEFOR E Y OU I NST A LL A ND USE YOU R NEW RO O M HEA T ER. FA ILUR E TO FOLLO W INS T RU CTIONS MA Y RES UL T IN PR OPER T Y DA MA GE, BO DIL Y INJ UR Y , OR EVE N DEA T H. FOR U SE I N T HE U.S. A ND CA NA DA . SUIT A BLE F OR I N ST A L LA T ION IN MOBILE HOMES I F T HI S HAR M AN PE [...]

  • Page 2

    2 PF 100 Combu sti on Bl ower Combu sti on Blow er cov er Fan Control Hopper L id Latches Control Cove r 3 Speed S w itc h V i ew i ng Glass Outer Door V ent Pipe Heat Exc hanger Shaker H andle Outer Door Latches Filter Box Hopper PF100 Part s[...]

  • Page 3

    3 PF 100 A s s e m b l y 4 Ve nt i n g 1 0 In s t a l l at i on 1 5 O p e r a t i o n 2 1 M a i n t e n a n c e 2 9 T r o u b l e s h o o t i n g 3 4 Fe e d e r P a r t s 3 5 S p e c i f ic a t i o n s 3 6 W ir ing Di agra m 3 7 Part s List & Options 3 8 Wa r r a n t y 3 9 T e s t i n g L a b e l 4 0 Qui ck Re fer enc e St a rt -U p 4 1 Please [...]

  • Page 4

    4 PF 100 V e nti ng Us e 4” pe l l et ve nt pi pe to ve nt y o ur PF 100. A co m bu st i o n bl ower i s used to e xtrac t the com - bu sti on gas e s f rom the f i rebox . Thi s crea t es a ne gati ve pressure i n t he f i rebox and a po si t i ve pressure i n the ve n t i ng sy st em as shown i n fi g. 2. Th e l on ger t he ve nt pi pe an d mor[...]

  • Page 5

    5 PF 100 Filter B ox (Cold Air Retur n) This Edge T ow ar d Furna ce Asse mblin g Filter B o x Th e col d ai r retur n f i l t er box can be ass em bl ed w i th t h e fi l ter f ram e o n ei the r si de o r the b ack, pro- v i ded the r e i s a cc ess t o the com b usti o n b l o wer an d f l ue a rea. It i s n ot re c om en de d t h a t th e f i l[...]

  • Page 6

    6 PF 100 3. Pl ace t he f i l t er f ram e panel i n si de t he b o t t o m a nd i n si de th e sol id pa ne l corne r . See F i g . 6 f or c orne r de tai l . Mak e s ure th at th e f i l ter ope n i n g i s up .Se e F i g. 5 H ol d th e f i l ter pan el to th e sol i d pa n el wi th a T ek scr ew i n the m i dd l e h ol e of th e sol i d pa n el [...]

  • Page 7

    7 PF 100 Fig . 8 Fig . 9 Fig . 10 5 . P l a c e t h e t o p o n t h e f i l t e r b o x a s s h o w n i n f i g u r e 8 . A t th i s ti m e al l T ek scr ew s can b e i ns erted arou n d t h e f i l ter b ox . T op Acc ess Panel Cover opening 3 Speed S w itc h Note: Except f o r t he (6) screws t hat at t ach t he bl o wer acce s s pan el i n pl ac[...]

  • Page 8

    8 PF 100 Mounting Screw s Fig . 1 1 Fig . 13 Fig . 14 Fig . 12 Bl ow er As semb ly In sta l l th e b l ow er m ou nti n g b ra c k et s o n th e b l ow er as show n i n F i g. 1 1. 1 . In s ta l l ( 4) T e k s c re ws on ea ch s i d e w h er e s h ow n i n F ig . 1 1. S t art w i th t h e t wo cen ter scr ews. N OT E: Th er e ar e two sm al l h ol [...]

  • Page 9

    9 PF 100 F ir e b ri c k Fir e bric k in stal lation -r equired Th e f i reb ri ck i s sh i pped i n t h e ash pan . It wi l l n eed t o b e pl aced on t he bri ck shel f as sh own i n Fi g. 15. I t can be i nstal l ed wi t h ei t her f ace t o t h e fi re. Ho l d t he bri ck l o ngway s an d s l i de i t do wn in t o the sl o t on the sh el f . T [...]

  • Page 10

    10 PF 1 00 Th e m i n i m um v e n t con f i gu rat i on i s a 9 0 o or T ee on a starter col l ar and a 24” l en gt h hori z ont a l t hr o ugh an ex t eri o r wal l . A cap o r ot her bi rd screen on t he en d sh ould di rect the f l ue gass es down an d away from t he s t ructure . See F i g. 18. T h e m a x i m u m h or i z on ta l l e n g th[...]

  • Page 11

    11 PF 100 Fi g. 19 V e ntin g Configura tion Gr ap h V e nt in g[...]

  • Page 12

    12 PF 1 00 Re quir eme n ts for T er minat i ng the V enting W A R N IN G : V e n ti n g te rm i n al s m u s t n ot b e r e ce s s e d i n to a wa l l or si di n g. N OT E: On l y PL v en t pi pe w a l l pa s s-th rou gh s an d f i re st o ps shoul d be used when ven t in g t hrough co m - b us ti b l e m ate ri al s . N OTE: Al way s take i nto c[...]

  • Page 13

    13 PF 100 Cle ar ances to combustibl es If in stal l i ng the fu rn ace i n a room s epara ted f rom t h e re m a i n i n g l i v i n g s pa c es , th e m i n i m um s i z e of th e roo m m u s t be no sm al l er t ha n 8’ x 8’ . See Fi g. 21. The rea son f or t h i s i s he at b ui l d-up an d requ i red spa ce f o r se rv i ce a nd n o rm al [...]

  • Page 14

    14 PF 1 00 C hi m ne y s tal l er th an 20’ ab ov e th e con n ecti on wi l l re - qui re a dr af t t es t to de term i ne i f t h e dr a f t i s t oo h i gh . Not e: The Hi gh Burn Dr af t shoul d not exceed . 85 IW C. Som e f orm of a re str i ctor pl ate m ay b e re qu i re d at th e t op o f hi gh chi m n ey s t o reduce t he dr af t . S ee p[...]

  • Page 15

    15 PF 100 Outs ide Air O uts i de ai r i s opti on a l , al t h ou gh i t m a y b e re q ui re d by som e b ui l di ng co des. T he ben efi t of out si de ai r i s h i gh er ef f i ci e n c y an d re du c ed ve n ti n g r e s tr i ct i on s m a i n l y n oti ce d i n sm al l an d v er y t i gh t h ous e s . T o i n st a l l out s i de a i r , us e [...]

  • Page 16

    16 PF 1 00 Th e W a l l Con tr ol se n ds an d rece i v es i t’ s i n f o rm a- t i o n f ro m the control b o ard through a 4 w i re Datac o m c ab l e. Th ere i s a 10 0’ l en gth o f t h i s cab l e supp l i ed wi th t he furn ace. 100’ len gt hs o f t hi s cabl e can al so be o r- de red se paratel y , part # 3-20- 02583. Or any Datacom c[...]

  • Page 17

    17 PF 100 Th e Har ma n PF 100 m ay b e con ne cted to a ga s or oi l -f i re d c e n tra l f ur n a c e or h ea t p u m p du ct sy s tem . P ri or t o in stal l at i o n , determ i ne wh et h er al l req ui rem en ts f o r i n stal l ati on i nc l ud i n g a l l cl ea rn ace s ca n b e m et. Th e PF 10 0 wa rm ai r s up pl y an d th e co l d a i r[...]

  • Page 18

    18 PF 1 00 A ddi ng Ai r Co ndi ti onin g to the PF 100 fur na ce . Th e PF 100 f ur n a c e ca n b e f i tted wi th a n ai r con di - ti on i n g coi l m oun ted i n th e s u pp l y ai r pl en um . The Harm an St o ve Co. i s not responsab l e f o r s i zi n g, du ct pl a c em e n t, or i n ter co n n ec ti on s . H ow e v e r we ha ve ma de addi [...]

  • Page 19

    19 PF 100 NO T E: K E E P T H E F AN / L IM IT CO N T R O L I N S T R U C T I O N S W I T H T H E O W N E R S MANUA L FOR FUTU RE REF ER ENCE. 1. Th e Fan Con t r ol m ust be pl ace d i n t h e di sc h arge pl en u m a pp rox i m a tel y 1 1 i n ch e s ab ov e th e d i sc h ar ge ope n - i n g o f t he f urn ace as cl o s e t o cen ter as pos si bl[...]

  • Page 20

    20 PF 1 00 Installin g Electr ical Power: T o i n sta l l pow er to th e f urn ac e f i rs t re m ov e th e cov er on th e c i rc ui t br e ak er j un c ti o n box sh own . In si de y ou wi l l f i n d th e m ai n term i n al b l ock .(S ee wi r- i n g di ag ra m on pa ge 36 f or l oca t i on of m ai n ter m i n al b l ock a n d pr ope r pow er con[...]

  • Page 21

    21 PF 100 Combu sti on Combu sti on Fan Control Hopper L id Control Cove r 3 Speed Switch V i ew i ng Glass Outer Door V ent Pipe Heat Exc hanger Outer Door Latches Filter Box Hopper The Co ntrol The cont ro l ca n be co vered as sh o wn above, o r un cov er ed as s how n a t l ef t . Th e re i s a pa i r of s lots pro- vi ded f o r each posi t i o[...]

  • Page 22

    22 PF 1 00 Power Light I n d i c a t e s p o w e r t o t h e c o n t r o l , a n d is al s o us e d during “T est” to c heck t he Low F uel Sensor ope ration. S tatus L ight Wi l l b e l i t i n e i t h e r automatic or serv ice mode w hen point er is not within o f f p o s i t i on b a n d e x c e p t af t er no r mal shu t d own.I t a l s o b[...]

  • Page 23

    23 PF 100 L OW F UEL 65 60 75 80 70 T e mperatur e Di al Low Fuel Light W a ll Con trol Th e wal l c o n t rol acts l i ke a the r m o stat, howe ve r, w h at i s ac tual l y goi n g o n i s a th erm i ster i n th e wal l con - trol i s sen di n g tem pe r atur e i nf orm ati on b ac k t o the mi - cro proces sor on the fu rna ce. Thi s i nf orma t[...]

  • Page 24

    24 PF 1 00 1. T urn M ode Sele ctor to "O FF ". Th i s res e ts the c on trol i n ad di ti on to t ur ni n g i t of f . 2. F ill ho pper wi th pell ets . Wh en f i l li ng the hopper che ck f or exc ess i ve fi n es i n th e b otto m of th e h op p e r . F i n e s a re s m a l l pi e ce s of b r o ke n p el l e ts ( sa wd us t). F i n e s[...]

  • Page 25

    25 PF 100 4. If starting af ter an empty ho pper , turn F e e d A d j us t e r t o " T E ST " ( fo r o n e 6 0 sec ond c ycl e ). Thi s wil l pu rge pe l lets i nto th e aug er tu be and al so all ow y ou to c heck th e m otors f or operation . NOTE : The auger mo tor w ill n ot operate w ith th e ash doo r op e n . L OW F UEL 65 60 75 80[...]

  • Page 26

    26 PF 1 00 8. T u rn t h e T emp eratu re Dial on th e f ur nace contr ol to “ NOR MAL SETT ING” . 9. T urn M o de Selec to r to “ AUT OMA TI C” Th i s wi l l start t he l i gh t i n g process i f t h e t em per a- t ure at t he wal l control i s le ss t ha n the set t em perature on th e di al . Th e PF 10 0 i s m ore th an j us t an au to[...]

  • Page 27

    27 PF 100 Lighting A Fire M anu ally L i gh t i ng th e f ir e m an ua l l y wi l l n o t be ne ces s ary un l es s th e i gn i ter i n th e b ur n pot f ai l s. Fo llo w st e p s 1 th r o u g h 5 o f t h e i n s t ru ct io n s fo r au to m ati c l ig h tin g. 6 . F l i p t he I g ni t e r S w i t c h D ow n i n t o t h e "MA NUAL -L IGHT"[...]

  • Page 28

    28 PF 1 00 1 1. T urn Mode Selector to “ SER V ICE” Th i s wi l l s tar t th e com b u s ti on b l ow er an d a l l ow th e ESP to con t rol the fi r e i n rel ati on t o t h e T em p Di al s et- t i ng 1 t hrough 7. On ce t he f i re i s wel l e stabl i shed t he T em p Di al ca n rem ai n on an y n um b er s etti n g de si red ,or c ha n ged [...]

  • Page 29

    29 PF 100 Burn pot cleanin g: Th e b urn pot sh oul d b e cl ean ed n o l es s th an onc e a w e ek . F or b es t ope ra ti on the b ur n pot s h oul d b e c l ea n ed e v er y ti m e th e h opp er i s f i l l ed wi th pe l l ets . Th e f i re doe s not hav e t o be o ut t o scrape t h e burn pot al t hough i t i s re com e n de d th e f ur n a ce [...]

  • Page 30

    30 PF 1 00 Ash Rem ova l It i s recom m en ded to rem ove the ash es wh en t he f urn ace is n ot i n o per ati on. Thi s l ess en s t h e ch an ces o f com i ng i n contact wi th hot surfa ces. A sh es ca n be r e- m ov ed wh i l e i n ope ra ti on b ut, ex t ra ca re m us t b e tak en . Open Ou ter Ash Doo r Li f t t h e t wo l atches sh own i n [...]

  • Page 31

    31 PF 100 Cleanin g the accord ion h eat exch an ger/fireb ox : Bef o re start in g t o cle an t he i nsi d e o f t he f i rebox a re a i t i s re com en de d th at al l of t h e b af f l i n g b e re m ov ed . Star t wi th th e up pe r h eat ex ch an ge r b af f l e . See Fi g. 66 . Pu sh s tra i gh t up wa rd on th e l ow er a s h s l i d e a n g[...]

  • Page 32

    32 PF 1 00 C ombus t ion B lowe r Cl e a ning R em ov e t h e com bu s ti on bl owe r h e a t s h i el d.T h er e a re two l atch es th a t h ol d the s h i el d i n pl a c e . See F i g. 69 Fl i p the l at ches up an d pul l the s hi el d away from t he f ur n a ce . It c an n ot b e f u l l y re m ov e d, i t c a n on l y b e m ov e d dow n ov er[...]

  • Page 33

    33 PF 100 Cl ean t he f l ue o ut l et t hroat ( t hi s i s t he hol e t hat goes up i nto t he f l ue pi pe ). See Fi g. 72. Note: T he ESP pro be se ns in g t i p extends i nt o thi s sa me area . CAR E MUST BE T AKEN NOT T O DAMAGE THE ESP PROBE DURING CLEA N- IN G. Ben di n g of t h e ESP prob e wi l l m a ke i t di f f i cu l t to rem ove i f [...]

  • Page 34

    34 PF 1 00 FEEDER DOES NOT FEED 1. No pellets in hopp er . 2. Firebox draft may be to o low f o r low d raf t pressure switch in f e ed er circuit to o pe rate. Check for clos ed doors , lo ose or missing gaske t o n doors or hop pe r lid, or a f a ulty p res- sure switch. 3. Feed mot or will no t run u ntil E SP sense s 1 65 de g. F . M a ybe you [...]

  • Page 35

    35 PF 100 Feeder P art s[...]

  • Page 36

    36 PF 1 00 El ectr ical 120 V AC 60 Hz . comb ustion bl o wer 1. 4 A MP auger m o t o r .7 AM P i gni t o r el em en t 2.3 AMP contr o l board .05 AMP aux . a uger ( o pt i o na l ) .7 A MP 1000 CFM bl o wer ( sh ade pol e ) 6.5 AMP 1500 CF M b l o wer ( PSC ) 4 AMP 2000 CF M b l o wer ( PSC ) 5.1 AMP A v erag e el ectri cal usag e i s .5 K WH BTU [...]

  • Page 37

    37 PF 100 Wirin g Diagram Re d W hi te Blu e Blu e O r an ge W hite-O range Blu e W h ite-Blue M AI N T E R M IN AL BL O C K CO NN E C T P O W ER H E R E ! (LOAD) (LINE) ( NEUT RAL ) Wiring Diagram[...]

  • Page 38

    38 PF 1 00 Ru bb er Grom m et ( 7.5’ ) Ho ppe r l i d gas ke t 0- 88 -0 02 48 Ig n i ter El em en t A s se m b l y 1- 10 -0 66 20 B urn Pot W el dm en t 1- 10 -7 34 03 Ex ch a n ge r Ba f f l e -T op 2- 00 -7 34 18 Ex ch an g er B af f l e -Bo ttom 2- 00 -7 33 14 A rrow Scra pe r 2- 00 -77 38 50 F l am e G ui de 3- 00 -0 85 34 F l am e Gu i d e I[...]

  • Page 39

    39 PF 100 HA RM AN CENTRA L HEA T W ARRAN TY 5 YEAR LIM ITED W ARRANTY (Residen tial) 1 Y EA R LIMI TED W ARRA NTY (Co mm er cial ) Har m an Sto ve Com pan y warra n ts its cen tral heat pro d uc ts to be free from d ef ect s in m a terial or wo r k m ansh ip, in no r m al us e a nd serv ice , fo r a pe r iod of 5 years fro m th e date o f sa les i[...]

  • Page 40

    40 PF 1 00 T esting Labe l[...]

  • Page 41

    T em p D i al Mo de Sele cto r 1 T u r e Mode S ele ctor to OFF . 2 Use s h aker h andle to cle an the heat exchanger tubes.** 3 Scr ap e the ai r holes in the burnp ot .** 4 Fill t he hopper with pelle ts. 5 T u r n Feed Adjuster t o “T est”. * 6 Check the Combustio n B low er and Feeder M ot or for oper ation.* 7 T u r n Feed Adjuster b ack t[...]