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Harbor Freight Tools 98089 manual

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Table of contents for the manual

  • Page 1

    Diagrams within this manual may not be drawn proportionally . Due to continuing improvements, actual product may differ slightly from the product described herein. Distributed exclusively by Harbor Freight T ools ® . 3491 Mission Oaks Blvd., Camarillo, CA 9301 1 Visit our website at: http://www .harborfreight.com Read this material before using th[...]

  • Page 2

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 2 PRODUCT SPECIFICA TIONS Required Saw Blade T ype 14” Diameter (Not Included) 7/64” to 1/4” Thickness Composite Abrasive or Diamond Abrasive Rated at a Minimum 4700 RPM 1” Diameter Spindle Hole Maximum Saw Blade Speed 4700 RPM Saw Blade Rotation Clockwise Maximum Cutting D[...]

  • Page 3

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 3 PERSONAL SAFETY Stay alert. W atch what you are doing, and use common sense when operat- 1. ing a power tool. Do not use a power tool while tired or under the inuence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious pe[...]

  • Page 4

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 4 SER VICE T ool service must be performed only by qualied repair personnel. 1. Service or maintenance performed by unqualied personnel could result in a risk of injury . When servicing a tool, use only identical replacement parts. Follow instruc- 2. tions in the “Inspectio[...]

  • Page 5

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 5 Never store fuel or other ammable materials near the Cut Off Saw . 4. Do not smoke, or allow sparks, ames, or other sources of ignition around 5. the Cut Off Saw . Keep grounded conductive objects, such as tools, away from exposed, live 6. electrical parts and connections t[...]

  • Page 6

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 6 Never use carbide-tipped, woodcutting, or circular machine Saw Blades. 2. They can cause severe personal injury from reactive forces, blade contact, or thrown objects. Only cut asphalt, concrete, stone, brick, and plastics with this Cut Off Saw . 3. Inspect the Saw Blade frequent[...]

  • Page 7

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 7 edge of the Saw Blade can raise the Cut Off Saw (walk up) toward the operator . Kickback is a result of tool misuse and/or incorrect operating procedures or condi- tions and can be avoided by taking proper precautions as given below: Maintain control of the Cut Off Saw at all tim[...]

  • Page 8

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 8 W ARNING! 3. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur . It must be under stood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied b[...]

  • Page 9

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 9 Throttle T rigger (10D): 9. Controls the Engine speed. Pulling back on the Throttle T rigger opens the throttle and the Engine accelerates. Releasing the Throttle T rig- ger slows down the Engine. Rear Handle (7D): 10. Use to securely hold the Cut Off Saw when operating. Filter C[...]

  • Page 10

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 10 5E 6E 4E 13E 7B 35F 16C 38F 34F FIGURE A 26C 16D 19F 3G 5D 9D 7D 5C 3A 10D 2E 24F[...]

  • Page 11

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 1 1 ASSEMBL Y INSTRUCTIONS CAUTION! Make sure to wear ANSI-approved safety impact eyeglasses when performing any assembly of the Cut Off Saw . Also, when installing or replacing the Saw Blade (23F) (not included) wear heavy duty work gloves to avoid accidental cuts to the hands and[...]

  • Page 12

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 12 Once the proper fuel mix is obtained, remove the Fuel T ank Cap (16C). Fill the 3. Fuel T ank (2C, 10C) approximately 3/4 full with the fuel mix (the Fuel T ank capacity is 0.4 gallons). Then, replace the Fuel T ank Cap. (See Figure A.) FUEL MIX QUANTITIES Ratio T wo Cycle Oil U[...]

  • Page 13

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 13 Release the T rigger (10D). The T rigger should remain locked in the engaged posi - 4. tion. (See Figure B.) Press the Decompression V alve Button (7B) in. 5. (See Figure B.) Set the Choke Lever (5C) to the ST AR T position. 6. (See Figure B.) Place your right foot on the Foot P[...]

  • Page 14

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 14 INSPECTION, MAINTENANCE, AND CLEANING W ARNING! 1. Always make sure the Cut Off Saw is in the “OFF” position prior to performing any service, maintenance, or cleaning of the Saw or the Engine. Before each use, 2. inspect the general condition of the Cut Off Saw . Check for l[...]

  • Page 15

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 15 AIR COVER LOCK LEVER (13E) AIR FIL TER COVER (1E) PRE-FIL TER 1 (2E) PRE-FIL TER 2 (3E) FIL TER HOUSING (4E) SECONDAR Y FIL TER (6E) P APER AIR FIL TER (5E) FIGURE D 5. T o service the Spark Plug (2B): If the Engine loses power , is difcult to start, or runs poorly at idling [...]

  • Page 16

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 16 SP ARK PLUG (2B) SP ARK PLUG WIRE (18) 0.020” SP ARK PLUG COVER (4D) FIGURE E 6. When storing the Saw , make sure to store the unit in a clean, dry , safe location out of reach of children and other unauthorized people. For long periods of stor- age, drain and clean the Fuel T[...]

  • Page 17

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 17 P ARTS LIST/ASSEMBL Y DIAGRAM CRANKSHAFT HOUSING ASSEMBL Y NOTE: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. 18 Part Description Q’ty 1 Screw (M5 x 20) 10 2 Plug 1 3 Cover 1 4 Screw (M5 x 20) 3 5 W a[...]

  • Page 18

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 18 P ARTS LIST/ASSEMBL Y DIAGRAM CRANKSHAFT & PIST ON ASSEMBL Y NOTE: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. 1A 2A 3A 4A 5A 30A 6A 7A 8A 9A 10A 1 1A 12A 13A 31A 14A 15A 16A 17A 18A 19A 20A 21A 22[...]

  • Page 19

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 19 P ARTS LIST/ASSEMBL Y DIAGRAM CYLINDER & MUFFLER ASSEMBL Y NOTE: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. Part Description Qty . 1B Cylinder 1 2B Spark Plug 1 3B Cylinder Cover 1 4B Screw (M5 x [...]

  • Page 20

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 20 P ARTS LIST/ASSEMBL Y DIAGRAM FUEL T ANK & CARBURETOR Part Description Qty . 1C Screw (M5 x 20) 8 2C Fuel T ank (Left) 1 3C Pin 2 4C Rubber Mount 2 5C Choke Lever 1 6C Air Hose 1 7C Carburetor 1 8C Screw (M5 x 55) 2 9C Split Pin 2 10C Fuel T ank (Right) 1 1 1C Connecting Hos[...]

  • Page 21

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 21 P ARTS LIST/ASSEMBL Y DIAGRAM HANDLE & MAIN COVER ASSEMBL Y NOTE: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. Part Description Qty . 1D Main Cover 1 2D Side Sealing Cover 1 3D Front Sealing Cover 1[...]

  • Page 22

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 22 P ARTS LIST/ASSEMBL Y DIAGRAM AIR FIL TER ASSEMBL Y 1E 16E 2E 3E 4E 5E 6E 7E 8E 9E 10E 12E 13E 14E 15E NOTE: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. Part Description Qty . 1E Filter Cover 1 2E Pre-[...]

  • Page 23

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 23 P ARTS LIST/ASSEMBL Y DIAGRAM TRANSMISSION BOX & CUTTER ASSEMBL Y 1F 2F 3F 4F 5F 6F 7F 8F 9F 10F 1 1F 12F 13F 14F 15F 16F 17F 18F 19F 20F 21F 22F 23F NOT INCLUDED 22F 24F 25F 26F 27F 28F 29F 30F 31F 32F 33F 34F 35F 36F 37F 38F NOTE: Some parts are listed and shown for illust[...]

  • Page 24

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 24 P ARTS LIST/ASSEMBL Y DIAGRAM FRONT HANDLE & SUPPORT ASSEMBL Y 1G 2G 3G 4G 5G 6G 7G 8G 9G 10G NOTE: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. Part Description Qty . 1G Handle Bracket 1 2G Screw ([...]

  • Page 25

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 25 LIMITED 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days fro[...]

  • Page 26

    SKU 98089 For technical questions, please call 1-800-444-3353 P AGE 26 4. Coverage Exclusions W arranty claims shall be led in accordance with the provi - sions of the HFT warranty policy explained in the box at the top of the previous page. HFT shall not be liable for any loss of use of the en gine, for any altern ativ e usage , for an y damag [...]