Harbor Freight Tools 90154 manual

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Table of contents for the manual

  • Page 1

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  • Page 2

    Page 2 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y T able of Contents Safety ......................................................... 2 Assembly .................................................... 6 Specifications ............................................ 16 Operation ................[...]

  • Page 3

    Page 3 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y IMPORT ANT SAFETY INFORMA TION Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in serious injury . Save all warnings and instructions for future reference. The warnings, precautions, an[...]

  • Page 4

    Page 4 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y Operation Safety Note: Selected recommendations in this section are adapted from TOWING A TRAILER - Being Equipped for Safety , published by NHTSA. For full details, see that document. 1. This T railer is not a toy . Do not allow children [...]

  • Page 5

    Page 5 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y Downgrades and Upgrades 1. Downshift to assist with braking on downgrades and to add power for climbing hills. 2. On long downgrades, apply brakes at intervals to keep speed in check. Never leave brakes on for extended periods of time or t[...]

  • Page 6

    Page 6 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y Assembly Instructions Read the ENTIRE IMPORT ANT SAFETY INFORMA TION section at the beginning of this manual including all text under subheadings therein before set up or use of this T railer . Note: For additional information regarding th[...]

  • Page 7

    Page 7 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y 6. Lay out one Rear Left Side Rail (1RL), one Rear Right Side Rail (1RR), and three Cross Members (2B). Lay out two Hinge Plates (1 1L, 1 1R) and two Stake Clamps (25). Assemble the parts, using the 3/8″x3/4″Bolts(A),3/8[...]

  • Page 8

    Page 8 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y 9. With the T railer in its folded position, attach the Spring Hanger (12L) to the Front Left Side Rail (1FL), using3/8″x1″Bolts(B)and3/8″LockNuts(G). Attach the Spring Hanger (12R) to the Front Ri[...]

  • Page 9

    Page 9 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y 18. Attach the Grease Fitting (31) to the Hub (18). Carefully slide a Hub over the spindle at each end of the Axle (16). (See Figure H.) 19. BEARING P ACKING INSTRUCTIONS W ARNING! Whenever a hub is disassembled (if a hub on a new unit req[...]

  • Page 10

    Page 10 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y 24. Attach the Coupler (7) to the Coupler Base (6), using one M10x90 Bolt (W) at the rear of the coupler . Lock the Coupler T rigger with the Lock Pin (29). Then, insert the “R” Pin (S) through the hole in the Lock Pin (29) to secure [...]

  • Page 11

    Page 1 1 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y 30. T o install the Wiring Harness on the T railer , use a Screw (R) to attach the White Ground Wire located at the Plug end of the Wiring Harness to the small mounting hole in the Right Connecting Rail (3R). (See Figure J.) Note: The Wi[...]

  • Page 12

    Page 12 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y White ground wire to trailer tongue 4-pin connector Brown Brown Brown tail lamp wires Black side marker lights wire clip Right light (Green lead) Wired same as left side KEY / COLOR CODES Brown: T ail and side marker lights Green: Right d[...]

  • Page 13

    Page 13 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y Optional Bed Installation (not included) Minimum Required Parts: a. Qty . 2: 3/4″x48″x48″Plywood(notincluded). b. Qty . 24-30: 3/8″CrossHeadBolts(notincluded). c. Q[...]

  • Page 14

    Page 14 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y Optional Rail Installation (not included) Minimum Required Parts: a. Qty . 8: 1.6″x3.5″x27″woodstrips(notincluded). b. Qty . 6: 0.75″x3.5″x48″woodstrips(n[...]

  • Page 15

    Page 15 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y 2. T odeterminewheretodrill3/8″holesintheStakes, place the eight Stakes in the eight Stake Clamps (25) of the T railer and mark with a pencil. (See Figure N.) 3. Attach the Side Rails and Front End/Back End[...]

  • Page 16

    Page 16 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y Specifications Maximum Capacity Payload 1,195 lb. Bed Dimensions 4 Ft. x 8 Ft. Hitch Ball Size 1‑7/8″ Wheel Rim Diameter/Width 12″x4″ QuantityWheelLugNuts 4 Per Wheel T ire Size 4.80 - 12 Required T ire Air Pressure[...]

  • Page 17

    Page 17 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y Connection W ARNING! Onlyusea1‑7/8″ballhitch (not included) on the towing vehicle. 1. T o reduce friction between the hitch ball and Hitch Coupler (7), apply a thin layer of heavy weight grease over the hitch b[...]

  • Page 18

    Page 18 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y T ire information Tire T erminology Glossary • Accessory weight means - the combined weight of automatic transmission, power steering, power brakes, power windows, power seats, radio, and heater , to the extent that these items are a[...]

  • Page 19

    Page 19 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y Tire Markings Load index and Speed rating* European tire certificate* U.S. DOT tire identification number *Information not required by U.S. DOT Inner diameter in inches Section width in inches T railer tire Maximum load rating Tire ply co[...]

  • Page 20

    Page 20 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y • Speed Rating - The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time. This does not indicate that the vehicle or rims can safely reach or maintain that speed. These ratings are lis[...]

  • Page 21

    Page 21 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y T ire care Checking Tire Pressure Note: Underinflated tires can decrease handling, stopping performance, traction, tire life, and load-carrying capability , in addition to causing other negative and hazardous effects, including tire failu[...]

  • Page 22

    Page 22 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y Tire Repair T o properly repair a punctured tire, the hole needs to be properly plugged and patched from the inside of the tire. T read punctures can be repaired if they are not too large. Sidewall punctures should not be repaired, the ti[...]

  • Page 23

    Page 23 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y Acceleration and Passing 1. When passing a slower vehicle or changing lanes, signal well in advance and make sure you allow extra distance to clear the vehicle before you pull back into the lane. 2. Pass on level terrain with plenty of cl[...]

  • Page 24

    Page 24 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y Maintenance Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PREVENT SERIOUS INJUR Y FROM TOOL F AILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have th[...]

  • Page 25

    Page 25 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y Folding the T railer TO PREVENT SERIOUS INJUR Y FROM LOSS OF CONTROL: Position T railer on flat, level, hard surface and chock both Tires (19) before folding/unfolding. 1. Unscrew and remove the two 3/8″x1″CarriageBolts[...]

  • Page 26

    Page 26 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y REV 05h; 06f; 06k, 08h Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULL Y THE MANUF ACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE P ARTS LIST AND ASSEMBL Y DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONL Y . NEITHER THE MANUF ACTURE[...]

  • Page 27

    Page 27 For technical questions, please call 1-800-444-3353. Item 90154 SAFETY OPERA TION MAINTENANCE ASSEMBL Y Record Product’ s Serial Number Here: Note: If product has no serial number , record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only , and are not available individually as replac[...]

  • Page 28

    3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 9301 1 • (800) 444-3353 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National T raffic Safety Administration (NHTSA) in addition to notifying Changzhou Nanxiashu T ool Comp[...]