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Grizzly Model G8027 manual

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Table of contents for the manual

  • Page 1

    1 H P D U S T C O L L E C T O R MO DE L G8 02 7 I N S T R U C T I O N M A N U A L COPYRIGHT © MAY, 2005 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL7091 PRINTED IN CHINA[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    T able of Con t en ts INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ............................[...]

  • Page 4

    -2- G8027 1 HP Dust Collector If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location liste[...]

  • Page 5

    G8027 1 HP Dust Collector -3- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G8027 1 HP DUST COLLECTOR Design Type ................................................................................ Single Stage Floor Model Overall Dimensions: Base ..................................................[...]

  • Page 6

    -4- G8027 1 HP Dust Collector 1. Upper Bag Support Rod 2. Filtration Bag 3. Collector 4. Collection Bag 5. Collection Bag Support Rod Identi f ic at io n 6. Base Plate 7. Swivel Casters 8. Impeller Housing Support 9. ON/OFF Switch 10. Motor 2 3 8 4 6 7 5 1 9 10 Figure 1. Model G8027 Identification.[...]

  • Page 7

    G8027 1 HP Dust Collector -5- 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wear non-slip footwear. 6[...]

  • Page 8

    -6- G8027 1 HP Dust Collector 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remo[...]

  • Page 9

    G8027 1 HP Dust Collector -7- 6. AVOIDING FIRES. DO NOT allow steel to strike against impeller, which may pro - duce a spark. Sparks can smolder in wood dust for a long time before fire or flame is detected. If metal contacts metal during operation, immediately turn off the dust col - lector, unplug the power cord from the out - let, or flip the di[...]

  • Page 10

    -8- G8027 1 HP Dust Collector Figure 2 . T ypical typ e 5 - 1 5 plug and rece ptacle. Serious p ersonal injury could occur if you connect the machine to t he power sourc e before you hav e compl eted the set up pro - cess . DO NOT connect th e machine to th e power source until instructe d to do so. 1 1 0 V Operati on Am pe ra ge Dr aw The 1 HP mot[...]

  • Page 11

    G8027 1 HP Dust Collector -9- Your machine left our warehouse in two care- fully packed boxes. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise,[...]

  • Page 12

    -10- G8027 1 HP Dust Collector After all the parts have been removed from the two boxes, you should have the following items: Box Compo nents ( Figure 3 ) Qt y A. Motor/Impeller Housing .............................. 1 B. Collector ...................................................... 1 C. Base Plate ...............................................[...]

  • Page 13

    Hard w are Recogn iti on Ch ar t[...]

  • Page 14

    -12- G8027 1 HP Dust Collector Components and Hardware Needed: Qty Motor/Impeller Housing ...................................... 1 Collector .............................................................1 Base ...................................................................1 Rubber Gasket ................................................... 1 Swiv[...]

  • Page 15

    G8027 1 HP Dust Collector -13- 5. Install the rubber gasket onto the motor/ impeller housing opening . 6. Install the collector onto the motor/impeller housing with six M6-1 x 15 hex bolts, as shown in Figure 8 . Figure 8. Installing collector onto motor/impeller housing. Figure 9. Securing collection bag support rods. 8. Install the upper bag supp[...]

  • Page 16

    -14- G8027 1 HP Dust Collector Col lectio n and F i ltr at io n Ba gs Components and Hardware Needed: Qty Collection Bag .................................................... 1 Filtration Bag ......................................................1 Bag Clamps ........................................................ 2 To install the collection bag: 1.[...]

  • Page 17

    G8027 1 HP Dust Collector -15- Ge ne ra l The Model G8027 is designed to be a single- machine dust collector. Locate the dust collec - tor where it will not interfere with the workpiece being processed, and no more than 10' of ducting is used, otherwise the CFM will be reduced. To solve dust collection questions, Grizzly offers a guide book en[...]

  • Page 18

    -16- G8027 1 HP Dust Collector Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must be jumped ( Figure 15 ) around the blast gate without interruption to the grounding system. Figure 15. Ground jumper wire when using plastic blast gates or elbows and metal duct. Plastic Blast Gate Metal[...]

  • Page 19

    G8027 1 HP Dust Collector -17- Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. Turn on the power supply at the main panel. Turn the dust collector ON . Make sure that your finger is poised on the toggle switch just in case there is a problem. The dust collector should run smoothly, wit[...]

  • Page 20

    -18- G8027 1 HP Dust Collector SE CTION 5 : A C C E SS ORI E S Figure 19. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop. If you already have a pair,[...]

  • Page 21

    G8027 1 HP Dust Collector -19- G2525—Dust Collection Basics This incisive book skillfully guides the wood - work er t hrough all the steps necessar y in the design and co nstructio n of an effi cient cen - tral dust collec tion system and tells you what you need to know for easy installation. The te xt offers practic al hints and techniques and t[...]

  • Page 22

    -20- G8027 1 HP Dust Collector Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them. Regular periodic maintenance on your Model G8027 Dust Collector will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the fol[...]

  • Page 23

    G8027 1 HP Dust Collector -21- To empty the collection bag: 1. Make sure you are wearing a respirator and the dust collector is unplugged. 2. Un-clamp the collection bag and empty it. 3. Reinstall the collection bag. While the Model G8027 excels at collecting the majority of wood dust produced by your machines, it is not an air filter; therefore, w[...]

  • Page 24

    -22- G8027 1 HP Dust Collector SYMPTO M POS SI BLE CAUSE CORR ECTI VE ACTI ON Motor wi ll not st ar t , o r it growl s on st ar t up . 1 . Power su ppl y fuse or c irc uit br eaker has tr ipp ed. 2. T o gg le swit ch is b roken in sid e . 3. Star t c apa cito r i s at fault . 4. Motor fan c over i s dente d, sto ppi ng the fan fr om be ing ab le to[...]

  • Page 25

    G8027 1 HP Dust Collector -23- Elect r ica l Com pon en ts and Wir in g 1 1 0 V Po we r Cord Ground (Green) Motor Black Wire Motor Wires ON / OFF Switch GREEN(GROUND) TO 110 VOLT POWER CORD Disc onne ct powe r be fore perf ormi ng any elec tric al serv ice. El ectr icit y pr ese nts seri ous sho ck h azar ds t hat will res ult in seve re p ers onal[...]

  • Page 26

    -24- G8027 1 HP Dust Collector 33 25 41 23 41 24 2 3 2 30 27 28 29 1 3 5 4 40 13 20 40 39 26 38 18-4 18 35 17 16 34 13 40 21 19 14 7 6 9 8 10 13 12 11 36 31 22 3 32 29 5 18-1 42 43 47 45 46 44 48 U N P L U G P O W E R A N D W A I T F O R D U S T C O L L E C T O R T O S T O P B E F O R E P L A C I N G H A N D S N E A R I N L E T C A U T IO N D U S T[...]

  • Page 27

    REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P8027001 SWIVEL CASTER 23 P8027023 COLLECTOR 2 PS20M PHLP HD SCR M5-.8 X 15 24 P8027024 COLLECTION BAG 3 PW02M FLAT WASHER 5MM 25 P8027025 FILTRATION BAG 4 P8027004 BASE PLATE 26 PWRCRD110L POWER CORD 5 PS09M PHLP HD SCR M5-.8 X 10 27 PAW04M HEX WRENCH 4MM 6 P8027006 INLET COVER 28 PAW05M HEX WRENCH 5[...]

  • Page 28

    W AR RANT Y AND RETU RNS -26- G8027 1 HP Canister Dust Collector Grizzly Industr ial, Inc. warrants ev ery prod uct it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not ap ply to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or altera tions or lack of main[...]

  • Page 29

    CUT ALONG DOTTED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # ___[...]

  • Page 30

    TAPE ALONG EDGES--PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Page 31

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  • Page 32

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industr y Leader! Call Today For A FREE Full Color Catalog[...]