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Table of contents for the manual
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T EN ONIN G JIG MODE L H7 58 3 INST R UC TIO N MA NU A L COPYRIGHT © MA Y , 200 5 BY GRIZZL Y IN DUSTRIAL, IN C. REVIS ED DECEMBER , 20 07 (JB) W A RN ING : NO POR TI ON OF TH IS MA NUAL MA Y BE RE PROD UCED I N A NY SHA PE OR FORM WI TH OUT TH E W RI T TEN APPROV A L O F G RI ZZ L Y IN DU STR IAL , I NC. #E W71 81 PRINTED I N CH INA[...]
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W A R N I N G Som e dus t cr ea t ed b y po w er s an ding , sa wi ng, gri nd - in g, dril lin g, an d oth er const ruction activi ties con tai ns che mica ls kno wn t o the Sta t e of C alif or ni a to cau se cance r , bi r th de fects or o the r rep roducti v e ha rm. Som e e x amp les of thes e chem icals ar e: • Le a d fr om lea d- ba sed pai[...]
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T able of Con ten ts INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Machine Data Sheet .......................[...]
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-2 - H7 58 3 T enoning Jig Customer Ser vice #: (57 0) 546 - 966 3 • T o Order Call: (80 0) 523- 4 7 77 • F a x #: ( 800 ) 438 -59 0 1 MA CHINE D A T A SHEE T Cap acit ies : Ma ximu m Cl ampi ng C apaci ty ................................................................................ 3 3 ⁄ 8 " Bac k S top Angl es ......................[...]
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H7 58 3 T enoning Jig -3 - Identi fic at io n A. Adjustable Clamp Assembly B. Back Stop C. Clamp Slide Lock Bolt D. Clamp Crank E. Clamp Slide Lock Bolt F. Back Stop Positive Stop G. Base Lock Lever H. Micro Adjustment Lock Knob I. Major Adjustment Sleeve J. Depth-of-Cut Micro Adjustment Knob K. Depth-of-Cut Positive Stop L. Depth-of-Cut Scale M. A[...]
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- 4- H7583 T enoning Jig 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO N OT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wear non-slip footwear. 6. NE[...]
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H7 58 3 T enoning Jig -5 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove [...]
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- 6 - H7 583 T enoning Jig Safe t y Instr ucti ons fo r the T en on in g Jig 7. ADJUSTING JIG. Unplug the table saw before installing or adjusting the jig, saw, or workpiece. 8. TENON MATERIAL SELECTION. Select clean tenon locations that are low in mois - ture content, and use workpieces that are free of knots, staples, nails, and imbedded stones. [...]
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H7 58 3 T enoning Jig - 7 - The Model H7583 was c are fully packed when it left our warehouse . If y ou discove r the machine is damaged af ter y ou have signed for deliv er y , please i mmediately c all Customer Ser vice at ( 5 7 0 ) 546- 9 663 for advice. Sav e the c ontainers and all packing mate rials for possible inspec tion by the carrier or [...]
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-8- H7 58 3 T enoning Jig The unpaint ed sur faces ar e coated wit h a wax y oil to protect them from corrosion during ship - ment. Remove this protective coating wit h a sol - ven t cleaner or citrus -based degreaser such as Grizzly’ s G7 89 5 Degreaser . T o clean thoroughly , some parts ma y need to be remo ved. For opti - mum per formance fro[...]
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H7 58 3 T enoning Jig -9 - Figure 2. Partial assembly. In t his proc edure you will assemble the tenoning jig. T he guid e bar is initially in p osition on the jig for jig use on a right-tilting table saw . If you nee d to use the jig on a lef t-tilting table saw , go to Jig Setup for a Lef t- Tilt T a ble Saw on Pag e 10 . T o set up the jig for a[...]
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- 1 0 - H7 583 T enoning Jig Figure 7. Guide bar locations. Button Head Screw Left-Tilt Saw Location Right-Tilt Saw Location Ji g S et up for a Lef t- Ti lt T able S a w In this procedure y ou will part ially dissemble the tenoning jig and r eassemble it for use o n a le f t-tilt - ing table saw . To set up the jig for a left tilt table saw: 1. Ins[...]
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H7 58 3 T enoning Jig - 1 1 - Figure 8. Miter slot guide bar. Guide Bar In this proce dure y ou will adjust the guide bar so there is minimal play b etween t he miter slot and guide bar . The jig must slide in the miter slot with - out side-to -side play or tilt. T o adjust the guide bar : 1. Unplug the table saw! 2. Set the guide bar in the left h[...]
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- 1 2- H 7 583 T enoning Jig Figure 10. Blade clearance adjustment. Figure 11. Blade parallelism. Jam Nut and Positive Stop In this procedure you will adjust the work sup por t plate parallel and 1 ⁄ 8 " a way from t he edge of t he saw bla de. Then s et the positive stop so the work suppor t plate c an be quickly returned t o this posi - ti[...]
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H7 58 3 T enoning Jig - 1 3 - 10. Rotate the micro-adjustment knob until the major adjustment sleeve extends 1 1 ⁄ 2 " out of the jig, or approximately halfway between the knob and the side of the jig (see Figure 12 ). Note: The major adjustment sleeve allows for quick adjustment of the jig positioning. The micro adjustment knob fine tunes t[...]
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- 1 4- H7 583 T enoning Jig Damag e to your eyes, lungs, an d e ars could result from using this jig without pro per protect iv e gear . Alway s wear safet y glasses , a respirator , and hearing protection when oper ating ma chinery . Lo o se ha ir an d c lo th - ing could g et c aught in machiner y and cause s eri - ous pe rsonal injury . K eep lo[...]
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H7 58 3 T enoning Jig - 1 5 - 2. Plane a wood base stop to the thickness of the tenoning jig base, and mount it to the front of the table saw as shown in Figure 17 . The base stop prevents cut off pieces getting trapped between the saw blade and the work support plate. Ba sic T enon Cutti n g WEAR your safety glas s- es w he n you p er fo rm any as[...]
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- 1 6 - H7 5 83 T enoning Jig MAKE SURE the blade clearance is adjusted correctly! DO NOT adjust the work support plate any closer than 1 ⁄ 8 " from the saw blade. If the blade contacts the work support plate, severe injury may occur. If the blade must be closer than 1 ⁄ 8 " for special circumstances, fasten a block of wood through th[...]
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H7 58 3 T enoning Jig - 1 7 - Figure 22. First structural cheek cut. B. Cutt ing Ten on Chee ks: The tenon uses two st yles of cheeks, structural and cosmetic. In this procedure you will cut the structural cheeks first, t hen t he co smetic c heeks. 1. Make sure all jig fixtures, lock levers, and setscrews are tight and correctly adjusted. 2. Plug [...]
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- 1 8 - H7 583 T enoning Jig Figure 26. Cutting the shoulder. C. Cutt ing Ten on Shou lde rs : The final set of cuts are two struc tural shoulder cuts and t wo cosmetic shoulder c uts. In this procedure you will complete the tenon by using the tab le saw fence, a stop blo ck clam ped to the fence, the saw miter gauge, and the base stop . ALWAYS use[...]
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H7 58 3 T enoning Jig - 1 9 - Alwa ys disconn ect power to t he m ac hin e b ef or e per forming maintenance. Failure to do this may result in serious person - al injury . L ubr ica tio n Cleaning the Mod el H7583 is relatively easy . V acuum ex ces s wood chips and saw dust, and wipe off the remaining dust with a dr y cloth. If any resin has built[...]
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-20- H7583 T enoning Jig ?[...]
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H7 58 3 T enoning Jig - 2 1- P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PH7583001 LOCK LEVER M8-1.25 34-3 PH7583034-3 FLAT HD SCR 1/4-28 X 5/16 2 PW01M FLAT WASHER 8MM 35 PH7583007 HANDLE M10-1.5 X 20 3 PH7583003 STUD M8-1.25 X 55 36 PSB64M CAP SCREW M10-1.5 X 25 4 PH7583004 LOCK LEVER M6-1 X 28 36A PSB61M CAP SCREW M10-1.5 X 20 [...]
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-22- H 7583 T enoning Jig Grizzly Industrial, Inc. warran ts ev er y produc t it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects d ue direc tly or indirectly to misuse, abuse, negligence, accidents, repairs or altera t ions or lack of maintenance. This is Grizzly’s sole wri[...]
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CUT ALONG DOTTED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # ___[...]
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T APE ALONG EDGES- -PLE ASE D O N OT ST A PLE FOLD ALONG DOTT ED LINE FOLD ALONG DOTT ED LINE GRI ZZ L Y I NDUSTR IAL , INC. P .O. BOX 20 6 9 BELLING HAM, W A 98 227 -2 06 9 Place Stamp Here N a m e _______________________________ S t r e e t_______________________________ C i t y ______________ S t a t e ______Z i p ______ Send a Grizzly Catalog t[...]
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