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Table of contents for the manual
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MO DE L G99 69 RADI AL DRIL L P R E SS O W NER'S MANU AL COPYRIGHT © M A Y , 20 0 6 BY GRIZ ZL Y IND USTRIAL , INC. W AR NI NG : N O P OR TI ON O F TH IS M AN UAL M A Y BE RE PROD UC ED IN A NY S HAPE OR FOR M WI TH OUT T HE W RI T TE N APPROV AL OF G RI Z ZL Y I ND US TR IAL , IN C. #JK8 21 0 PRINTED IN CHIN A[...]
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T able of Con ten ts INTRODUCTION ............................................................................................................................... 4 Foreword .................................................................................................................................... 4 Contact Info .............................[...]
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-2 - G99 69 Radial Drill Press If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location list[...]
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G996 9 Radial Drill Press -3 - Figure 1. G9969 Identification. Identi fi cat ion A. Main Power and Light Switches B. Downfeed Handles C. Belt Cover Knob D. Belt Tension Lever E. Belt Tension Lock Knob F. Pinion Hub G. Headstock Lock Handles H. Headstock Tilt Scale I. Crank Handle J. Junction Box K. Depth Stop L. Feed Shaft Return Spring A B C D E F[...]
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- 4- G9 969 Radial Drill Press The information contained herein is deemed accurate as of 5/12/2006 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G9969 MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To[...]
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-8- G996 9 Radial Drill Press 1 . EYE / F ACE / HAND PROTECTIO N. A face shield or safety glasses is rec ommended. Alwa ys keep hands and fingers awa y from the drill bit. Nev er hol d a workpiec e by hand while drilling ! DO NOT w ear glov es when operating the drill. 2 . S EC U R I NG BI T . Pro p er ly ti gh ten an d securely lock the drill bit [...]
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G996 9 Radial Drill Press -9 - Serious person al inj ur y could o ccur if you connect the m achine to the power source before you have complete d the set up pro - cess . D O N OT conne ct the machine to the power source until instructed to d o so. 1 1 0 / 2 20 V Op erat io n S E C T I O N 2 : C I R C U I T R E Q U I R E M E N T S Amperage Draw The [...]
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- 1 0 - G99 69 Radial Drill Press In the event of an elec trical short , grounding reduces the risk of electr ic shock. The grounding wire in the power cord must be properly c onnect - ed to the grounding prong on the plug ; likewise , the outlet must be properly installed and ground - ed. All electric al c onnectio ns must be made in accordanc e w[...]
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G996 9 Radial Drill Press - 1 1 - W e ar safet y glasses dur- ing t he entire s et up pro - cess ! Th is ma ch in e pr es e nt s se r io us in jur y ha z a r ds to untr ained users . Read through t his entire manu - al to b ecom e familiar wit h the controls and op era - tions b efore star ting the machine ! Set Up Safety SE CTION 3 : SET UP Th e M[...]
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- 1 2- G9969 Radial Drill Press In ve nt or y After all the parts hav e been remov ed from the crate , you should have the following items: Box 1: ( Figure 3 ) Qt y A . Drill Press Headstock ................................. 1 B. Headstock Bracket ..................................... 1 C. Column Cap (attached to co lumn) ............. 1 D. Column [...]
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G996 9 Radial Drill Press - 1 3 - Hard wa re Recogn iti on Cha r t[...]
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- 1 4 - G99 69 Radial Drill Pr ess Figure 4. Minimum working clearances. Floo r Load Refe r to the M achine D ata Sheet for the weight and foot print s pec ific ations of your mac hine. Some floors ma y requir e additional reinfo rcement to suppor t t he machine, workpiece, and opera - tor . W orking Clearances Consider existing and anticipated nee[...]
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G996 9 Radial Drill Press - 1 5 - Compone nts and Ha rdware N eed ed : Qt y Base .................................................................. 1 Column .............................................................. 1 Hex Bolt s 1 ⁄ 2 "- 1 3 x 2" ......................................... 4 Flat Washers 1 ⁄ 2 " ...............[...]
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- 1 6 - G99 69 Radial Drill Press Figure 9. Headstock bracket loc k handles. Compone nts and Ha rdware N eed ed : Qt y Base / Column / Bracket Assembly ....................... 1 Headstock ......................................................... 1 T o install t he head stock : 1. With the help of an assistant, lift the head- stock and slide it onto[...]
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G996 9 Radial Drill Press - 1 7 - Components and Hardware Needed: Qty Downfeed Handles ............................................ 3 Cover Knob 1 ⁄ 4 "-20 ............................................. 1 Phillips Head Screw 1 ⁄ 4 "-20 x 1 ⁄ 2 " ........................ 1 Flat Washer 1 ⁄ 4 " ..............................[...]
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- 1 8 - G996 9 Radial Drill Press The drill chuck attaches to the spindle by means of the arbor, shown in Figure 14 . Matched tapers on the arbor and the inside of the chuck create a semi-permanent assembly when properly joined. Compone nts and Ha rdware N eed ed : Qt y Chuck ................................................................... Arbor[...]
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G996 9 Radial Drill Press - 1 9 - T est Ru n Once the assembly is complete, test run your machine to make sure it runs properly, and to test prominent safety features installed on the machine. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troublesho[...]
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-20- G9 969 Radial Drill Press Lo o s e h a ir a nd cl o t h - ing could get caught in machiner y a nd cause seri - ous pe rsonal injur y . Keep loose clothing and lo ng ha ir away f ro m m ovin g machiner y . Operati on Safe t y SE CTION 4 : OP ERA TIONS NO T IC E If you hav e n ev er used this t yp e of machine or equipm ent b efore, W E STRON GL[...]
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G996 9 Radial Drill Press - 21 - The arbor can be removed to install other Morse taper tooling in the spindle. A drift key is included to help remove the arbor or other tooling from the spindle. Usually, once the chuck and arbor have been properly mounted together, they are considered semi-permanent connections. (If you would like to install a diff[...]
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-22- G 9 969 Radial Drill Press The Model G9969 is designed for drilling holes in wood, plastics or metal. The basic operation of a drill press is lining up your drill bit with the intended hole location, turning the drill press ON , and using the downfeed handles to move the spinning drill bit into the workpiece at a steady and controlled feed rat[...]
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G996 9 Radial Drill Press -23- Ch oos i ng Spe eds T w i s t / B r a d P o i n t D r i l l B i t s S o f t W o o d H a r d W o o d P l a s t i c B r a s s A l u m i n u m M i l d S t e e l 1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500 1250 25/64" – 5/8" 1500 750 1500 750 1500 [...]
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-2 4- G9 969 Radial Drill Press 4. Locate the desired speed on the speed chart under the belt cover and move the V-belts to the desired V-grooves on the motor, idler, and spindle pulleys. For Example: As indicated in the speed chart ( Figure 22 ), a belt combination of A-2 creates 540 RPM . Note: Both belts may have to be removed before certain spe[...]
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G996 9 Radial Drill Press -25- Depth St op Figure 23. Depth stop components. Calibration Nut Depth Stop Bracket Depth Nut Jam Nut Return Height Nut The Model G9969 has a depth stop that allows you to drill repeated non-through holes to the same depth every time. The depth stop consists of a stud attached to the quill, with two hex nuts that can be [...]
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-26- G99 69 Radial Drill Press 3. Adjust the headstock rotation around the col- umn by moving the headstock to the desired position. 4. Tighten the hex nuts. Headstock Tilt W e recommend that an assistant helps with the headstock tilt process, as the hea dstock is very hea v y . To tilt the headstock: 1. Loosen the large hex bolt. 2. While an assis[...]
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G996 9 Radial Drill Press - 27 - SE CTION 5 : A CC E SSO RIE S G2500—20-Piece Regular Sanding Drum Set Use on your drill press, lathe, or hand drill. This kit consists of 5 drums in popular 1 ⁄ 2 " x 1 ⁄ 2 ", 3 ⁄ 4 " x 1", 1"x 1", 1 1 ⁄ 2 " x 1 1 ⁄ 2 ", and 2" x 1 1 ⁄ 2 " sizes. Comes [...]
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-28- G99 69 Radial Drill Pr ess Alwa ys disconnect power to th e mac hin e be for e per forming maintenance . Failure to do t his may result in s erious p erson - al injury . SE CTION 6 : MA INTEN ANC E Pro tect the unpaint ed cast iron sur faces by wip - ing them c lean after ev er y use — this ensures moisture from wood dust does not remain on [...]
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G996 9 Radial Drill Press -29- Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement part s or you are unsure of your repair skills, then feel free to call our T echnic al Suppor t at ( 57 0) 54 6 -9 663. SE CTION 7 : SER VIC E Abo ut Ser vice Symptom Possible Cause Possible[...]
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-3 0 - G99 69 Radial Drill Pr ess Symptom Possible Cause Possible Solution Machine vibrates excessively or is unusually noisy. 1. Motor or component is loose. 2. Belt is slapping belt cover. 3. V-belt is worn or is loose. 4. Motor fan is rubbing on fan cover. 5. Pulley is loose. 6. Machine is incorrectly mounted to the workbench, or the workbench i[...]
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G996 9 Radial Drill Press -3 1 - The drill press comes fitted with a depth stop to use when drilling multiple holes at the same depth. The scale on this depth stop can be calibrated if it ever becomes incorrect. To calibrate the depth stop : 1. Loosen the calibration nut shown in Figure 29. Depth St op Ca li bra tio n 2. Set the depth nut to zero, [...]
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-32- G9969 Radial Drill Press 3. Put on heavy leather gloves and safety glasses to protect yourself from possible injury if the spring uncoils during the next step. 4. While holding the spring lock cover against the side of the head stock so the cover stays splined with the locking lug; loosen the jam nut and cover nut approximately 1 ⁄ 4 " [...]
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G996 9 Radial Drill Press -33 - Elect ri cal Com ponen ts Figure 32. G9969 Switch Wiring. Figure 33. G9969 Junction Box Wiring.[...]
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-3 6 - G996 9 Radial Drill Press REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P9969001 BASE 49 P9969049 CORD CLAMP 2 PB32M HEX BOLT M10-1.5 x 25 50 P9969050 BODY 3 P9969003 RACK 51 PB03M HEX BOLT M8-1.25 X 16 4 P9969004 COLUMN 52 P9969052 SHIFTER 5 P9969005 GEARBOX BRACKET 53 P9969053 SLIDE BAR 6 P9969006 HANDLE 54 P9969054 NOTCHED SLIDE BAR 7 P[...]
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G996 9 Radial Drill Press -37 - REF PART # DESCRIPTION REF PART # DESCRIPTION 94 P9969094 LIGHT BASE 110V 105 P9969105 WARNING/ID LABEL 94A PS06M PHLP HD SCR M5-.8 x 20 106 P9969106 SPEED CHART LABEL 95 P9969095 LIGHT SCREW 107 P7943107 GRIZZLY BLACK/AL LABEL 96 P9969096 SWITCH PLATE 108 P7943108 BELT COVER CLOSED LABEL 97 P9969097 SWITCH (LIGHT) 1[...]
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-3 8- G9 969 Radial Drill Press Grizzly Industr ial, Inc. warrants ev er y produc t it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not ap ply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or altera tions or lack of maintenance. This i s Grizzly’ s so[...]
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