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Grizzly G9953ZX manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © MAY, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #430702624 PRINTED IN TAIWAN. ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE [...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    TABLE OF CONTENTS SECTION 1: SAFETY ........................................................................................................................2 Safety Instructions For Power Tools ..........................................................................................2 Additional Safety Instructions For Jointers ....................[...]

  • Page 4

    -2- Ultimate Series Jointers Safety Instructions For Power Tools 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for which it[...]

  • Page 5

    Ultimate Series Jointers -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your ex[...]

  • Page 6

    -4- Ultimate Series Jointers Additional Safety Instructions For Jointers 1. JOINTING SAFETY BEGINS with your lumber. Inspect your stock carefully before you feed it over the cutterhead. If you have any doubts about the stability or structural integrity of your stock, DO NOT JOINT IT! 2. MAINTAIN PROPER RELATIONSHIPS of infeed and outfeed table surf[...]

  • Page 7

    Ultimate Series Jointers -5- We are proud to offer the Model G9953 16" Ultimate Series Jointers and the Model G4815 20" Ultimate Series Jointer. These jointers are part of a growing Grizzly family of fine woodwork- ing machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyabl[...]

  • Page 8

    Ultimate Series Jointers -6- Model G9953/G9953ZX Figure 1. NEMA-style L6-20 plug and outlet . Voltage & Amperage Draw The Model G9953/G9953ZX features a 5 HP motor and is wired to operate on a single-phase, 220V circuit. The motor will draw the following load: Motor Load ............................................28 Amps Plug Type The cord set[...]

  • Page 9

    Ultimate Series Jointers -7- Model G9953ZXF Figure 2. NEMA-style L15-20 plug and outlet . Voltage & Amperage Draw The Model G9953ZXF features a 5 HP motor and is wired to operate on a 3-phase, 220V circuit. The motor will draw the following load: Motor Load ............................................14 Amps Plug Type The cord set enclosed does[...]

  • Page 10

    -8- Ultimate Series Jointers Model G4815 Figure 3. NEMA-style L15-30 plug and outlet . Voltage & Amperage Draw The Model G4815 features a 7 1 ⁄ 2 HP motor and is wired to operate on a 3-phase, 220V circuit. The motor will draw the following load: Motor Load ............................................20 Amps Plug Type The cord set enclosed do[...]

  • Page 11

    Ultimate Series Jointers -9- Grounding Extension Cords No single list of electrical guidelines can be comprehensive for all shop environ- ments. Operating this machinery may require additional electrical upgrades spe- cific to your machine and shop environ- ment. It is your responsibility to make sure your electrical systems comply with all local e[...]

  • Page 12

    -10- Ultimate Series Jointers Rewire To 440V (G9953ZXF Only) To rewire the Model G9953ZXF to 440V: 1. Disconnect the sander from the power source! 2. Replace the power indicator light in the pedestal switch to one suitable for 440V operation 3. Remove the RHN-18 overload relay and replace it with a RHN-10 (5.5-8.5A) type, with the dial set to 7A ( [...]

  • Page 13

    Ultimate Series Jointers -11- Rewire To 440V (G4815 Only) To rewire the Model G4815 to 440V: 1. Disconnect the sander from the power source! 2. Replace the power indicator light in the pedestal switch to one suitable for 440V operation 3. Remove the RHN-18 overload relay and replace it with a RHN-10 (8.5-12.5A) type, set to 10A ( Figure 7 ). 4. Rem[...]

  • Page 14

    -12- Ultimate Series Jointers 1. Infeed Table: Facing the front of the jointer, the infeed table is located to the right of the cutterhead. The infeed table is where the workpiece is placed at the beginning of the cutting operation. The wood travels right to left; from the infeed table, across the cutter- head, and onto the outfeed table. 2. Pedest[...]

  • Page 15

    -13- Ultimate Series Jointers Unpacking The Model G9953 16" Ultimate Series Jointers and the Model G4815 20" Ultimate Series Jointer are shipped from the manufacturer in a carefully packaged crate. If there are any signs of crate damage after you have signed for delivery, imme- diately call our customer service for advice. The Ultimate Se[...]

  • Page 16

    -14- Ultimate Series Jointers Hardware Recognition Chart 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscrew Phillips Head Screw Thumb Screw Slotted Screw Countersunk Phillips Head Screw Cap Screw Carriage Bolt Hex Head Bolt Button Head Screw Flange B[...]

  • Page 17

    Ultimate Series Jointers -15- Clean Up Site Considerations Unsupervised children and visitors inside your shop could receive seri- ous personal injury. Ensure child and visitor safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time. Unpainted surfaces may be coated wit[...]

  • Page 18

    -16- Ultimate Series Jointers NOTICE The fence can easily scratch the table sur- face of the jointer. Use extreme care when making adjustments to the fence assembly To install the fence assembly: 1. Carefully lift the fence assembly onto the fence base support. Note— Avoid letting the fence slide across the jointer tables as scratching will occur[...]

  • Page 19

    Ultimate Series Jointers -17- To mount the pedestal switch: Attach the pedestal switch ( Figure 13 ) to the back of the base with (4) M10-1.5 x 25 cap screws and (4) M10 flat washers . To attach dust collection hose to the dust port: Attach a 5" hose from your dust collection system to the dust port ( Figure 14 ). Figure 14. Dust collection ho[...]

  • Page 20

    -18- Ultimate Series Jointers Figure 15. Accessing the cutterhead pulley. Outfeed Table Figure 16. Checking knife height with the knife setting gauge. Knife Edge At Highest Point Of Rotation Knife Setting Gauge Cutterhead Pulley Access Door Knife To Outfeed Table Alignment (Model G9953 Only) 3. Position the knife setting gauge on the out- feed tabl[...]

  • Page 21

    Ultimate Series Jointers -19- Figure 18. Verifying outfeed table height with straightedge. Outfeed Table Carbide cutter is at the highest point in its revo- lution and is just touching the straightedge. 3. Position the edge of a straightedge on the outfeed table so that it extends over the cut- terhead ( Figure 18 ). 4. Rotate the cutterhead by tur[...]

  • Page 22

    -20- Ultimate Series Jointers The surface of the infeed table must be perfectly level with the surface of the outfeed table. To verify the factory setting: 1. Position the edge of a steel straightedge on the outfeed table so that it extends over the cutterhead and onto the infeed table ( Figure 19 ). 2. Loosen the infeed table height lock knob ( pa[...]

  • Page 23

    Ultimate Series Jointers -21- Figure 23. Using a square to align fence. Outfeed Table Fence Face There is a 90˚ and a 45˚ fence stop designed to allow the fence to quickly and accurately be moved to the 90˚ and 45˚ position. To verify the 90˚ fence stop: 1. Loosen the angle setting lock handle ( Figure 22 ) while holding the fence adjustment h[...]

  • Page 24

    -22- Ultimate Series Jointers Figure 25. Pedestal switch. EMERGENCY STOP Button Power Indicator Light ON Button Figure 26. STOP lever. STOP Lever Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. Projectiles from the machine could cau[...]

  • Page 25

    Ultimate Series Jointers -23- Operation Safety To avoid serious personal injury, read and become familiar with the entire instruction manual before using the jointer. Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a dust mask, and hearing protec- tion while using with this machine. Loose hair and clothing cou[...]

  • Page 26

    -24- Ultimate Series Jointers Squaring Stock • Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the jointer blades. • Only process natural wood fiber through your jointer. Never joint MDF, particle b[...]

  • Page 27

    Ultimate Series Jointers -25- The purpose of surface planing on the jointer is to make one flat face on a piece of stock ( Figure 30 ) to prepare it for surface planing on a thick- ness planer. To surface plane on the jointer: 1. Read and understand Section 1: Safety beginning on page 2 . 2. Make sure your stock has been inspected for dangerous con[...]

  • Page 28

    -26- Ultimate Series Jointers Edge Jointing The purpose of edge jointing is to produce a fin- ished, flat-edged surface ( Figure 31 ) that is suit- able for joinery or finishing. It is also a necessary step in the squaring process of rough or warped stock. Figure 31. Illustration of edge jointing results. To edge joint on the jointer: 1. Read and u[...]

  • Page 29

    Ultimate Series Jointers -27- Bevel Cutting The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece ( Figure 32 ). The Ultimate Series Jointers have preset fence stops at 45˚ to the left and 45˚ to the right. If your situation requires a different angle, the preset fence stops can be easily adjusted for your needs. 2.[...]

  • Page 30

    -28- Ultimate Series Jointers Maintenance Safety General Disconnect power to the machine when perform- ing any maintenance, assembly or adjust- ments. Failure to do this may result in serious per- sonal injury. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied u[...]

  • Page 31

    Ultimate Series Jointers -29- Most of the ball bearings are permanently sealed and lubricated so they will require no attention until they need to be replaced. The following loca- tions should be lubricated after approximately 80 hours of continuous use. Cutterhead The cutterhead has two bearings that require grease. There are white stickers with a[...]

  • Page 32

    -30- Ultimate Series Jointers Maintenance Performed Approximate Hours Of Use Maintenance Log Date[...]

  • Page 33

    Ultimate Series Jointers -31- Adjustment Safety Disconnect power to the machine when perform- ing any maintenance, assembly or adjust- ments. Failure to do this may result in serious per- sonal injury. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and awa[...]

  • Page 34

    -32- Ultimate Series Jointers Setting the knives correctly is crucial to the prop- er operation of the jointer and is very important in keeping the knives sharp. If one knife is higher than the others, it will do the majority of the work, and thus, dull much faster than the others. Note— The cutterhead knives should protrude above the cutterhead [...]

  • Page 35

    Ultimate Series Jointers -33- The models with spiral cutterheads are supplied with an air wrench for loosening and tightening the carbide cutter Torx® screws. This tool is very valuable if you have to rotate or change many of the cutters at one time. T-20 Torx® bits are included. Installing or adjusting the carbide cutters: 1. Connect the air wre[...]

  • Page 36

    -34- Ultimate Series Jointers 4. Sparingly oil the threads of the carbide cutter Torx® screws with a light machine oil. 5. Adjust the compressor air pressure to 30 PSI. Note— The low pressure (torque) setting will reduce the chance of cross threading the Torx® screw threads as well as seat the car- bide cutters correctly. 6. Once all the Torx®[...]

  • Page 37

    Ultimate Series Jointers -35- Figure 14. X. Straightedge Outfeed Table Eccentric Location. Figure 39. Front eccentric locations. Figure 40. Straightedge positioning points. 4. Using a 10mm Allen wrench, loosen the cap screw located in the center of each eccentric ( Figure 39 ). 5. Set the edge of a straightedge across the out- feed and infeed table[...]

  • Page 38

    -36- Ultimate Series Jointers To set the 90˚ stop: 1. Place a square on the outfeed table fairly close to the cutterhead as shown in Figure 41 . Figure 41. Use of square to align fence. Fence Stops 2. While holding the fence adjusting handle, loosen the check nut on the 90˚ stop screw ( Figure 42 ). Turn the stop screw against the bracket until t[...]

  • Page 39

    Ultimate Series Jointers -37- The depth-of-cut scale indicates the amount of material that will be removed with each pass over the jointer. To set the depth-of-cut scale: 1. Unplug the machine from the power source! 2. Open the access door on the back of the machine, just below the fence adjustments. 3. Place a straightedge on the outfeed table so [...]

  • Page 40

    -38- Ultimate Series Jointers Service Performed Approximate Hours Of Use Service Log Date[...]

  • Page 41

    Ultimate Series Jointers -39- If you need parts or help in assembling your machine, or if you need operational information, call the service department at (570) 546-9663. Trained service technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. C / O [...]

  • Page 42

    -40- Ultimate Series Jointers Design Type ....................................................................................................Floor Model Overall Dimensions: Table Size ................................................................................................99 1 ⁄ 4 '' x 16 1 ⁄ 4 '' Height (from floor [...]

  • Page 43

    Ultimate Series Jointers -41- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G9953ZX 16" UL TIMA TE SERIES JOINTER MACHINE DA T A SHEET Design Type ....................................................................................................Floor Model Overall Dimensions: Table Size [...]

  • Page 44

    -42- Ultimate Series Jointers Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G9953ZXF 16" UL TIMA TE SERIES JOINTER MACHINE DA T A SHEET Design Type ....................................................................................................Floor Model Overall Dimensions: Table Size[...]

  • Page 45

    Ultimate Series Jointers -43- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ....................................................................................................Floor Model Overall Dimensions: Table Size .................................................[...]

  • Page 46

    -44- Ultimate Series Jointers[...]

  • Page 47

    Ultimate Series Jointers -45-[...]

  • Page 48

    -46- Ultimate Series Jointers[...]

  • Page 49

    Ultimate Series Jointers -47-[...]

  • Page 50

    -48- Ultimate Series Jointers 16" JOINTER[...]

  • Page 51

    Ultimate Series Jointers -49- 16" JOINTER[...]

  • Page 52

    -50- Ultimate Series Jointers 16" JOINTER[...]

  • Page 53

    Ultimate Series Jointers -51- 16" JOINTER[...]

  • Page 54

    -52- Ultimate Series Jointers 16" JOINTER Spiral Cutterhead[...]

  • Page 55

    Ultimate Series Jointers -53- 16" JOINTER[...]

  • Page 56

    -54- Ultimate Series Jointers 1 P9953001 BASE 2 P9953002 FENCE SEAT 3 P9859005 TABLE SUPPORT 4 P9859004 TABLE LIFTING ARM 5 P9859010 LIFTING ARM 6 P9953006 DUST HOOD 7 P9953007 LEFT REAR HOUSING 8 P9953008 TABLE SPINDLE 9 P9953009 RIGHT REAR HOUSING 10 P9953010 FRONT HOUSING 11 PW07 FLAT WASHER 5 ⁄ 16 " 12 PB09M HEX BOLT M8-1.25 X 20 13 P995[...]

  • Page 57

    Ultimate Series Jointers -55- 224 P9953224 SPECIAL HEX BOLT 225 PW07 FLAT WASHER 5 ⁄ 16 " 226 PN01M HEX NUT M6-1.0 227 PB73M HEX BOLT M6-1.0 X 40 228 PB74M HEX BOLT M6-1.0 X 35 229 PSB48M CAP SCREW M6-1.0 X 35 230 P9953230 PLATE 231 P9953231 ANCHOR ROD 232 P9953232 SUPPORT SHAFT (RIGHT) 233 P9953233 SUPPORT SHAFT (LEFT) 234 P9953234 FENCE SH[...]

  • Page 58

    -56- Ultimate Series Jointers 20" JOINTER[...]

  • Page 59

    Ultimate Series Jointers -57- 20" JOINTER Spiral Cutterhead[...]

  • Page 60

    -58- Ultimate Series Jointers 20" JOINTER[...]

  • Page 61

    Ultimate Series Jointers -59- 20" JOINTER[...]

  • Page 62

    -60- Ultimate Series Jointers 20" JOINTER[...]

  • Page 63

    Ultimate Series Jointers -61- 20" JOINTER[...]

  • Page 64

    -62- Ultimate Series Jointers 20" JOINTER NOTE—Not used with spiral cutterhead models.[...]

  • Page 65

    Ultimate Series Jointers -63- 20" JOINTER[...]

  • Page 66

    -64- Ultimate Series Jointers 20" JOINTER[...]

  • Page 67

    Ultimate Series Jointers -65- 1 P4815001 BASE 2 P4815002 DUST HOOD 3 PS24M PHLP HD SCR M6-1.0 X 10 4 P4815004 BRACKET 5 P4815005 BRACKET 6 PW04M FLAT WASHER 10MM 7 PLW06M LOCK WASHER 10MM 8 PSB70M CAP SCREW M10-1.5 X 45 9 PSB65M CAP SCREW M10-1.5 X 70 10 P4815010 LONG SHAFT 11 P4815011 LIFTING BRACKET (LEFT) 12 P4815012 SUPPORT BRACKET 13 P4815013 [...]

  • Page 68

    -66- Ultimate Series Jointers 222 PSS01M SET SCREW M6-1.0 X 10 223 PSS03M SET SCREW M6-1.0 X 8 224 PB22M HEX BOLT M8-1.25 X 50 225 PW07 FLAT WASHER 5 ⁄ 16 " 226 PN01M HEX NUT M6-1.0 227 PB47M HEX BOLT M6-1.0 X 40 228 PB52M HEX BOLT M6-1.0 X 35 229 PSB48M CAP SCREW M6-1. X 35 230 P4815230 PLATE 231 P4815231 ROD 232 P4815232 SUPPORT COLLAR (RI[...]

  • Page 69

    Ultimate Series Jointers -67- SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Cutterhead slows when operating. Snipe (gouge in the end of the board that is uneven with the rest of the cut). Workpiece stops in the mid- dle of the cut. C[...]

  • Page 70

    -68- Ultimate Series Jointers SYMPTOM Lines or ridges in on board. Uneven knife marks on board. Wavy surface or chatter marks on board. Board edge is concave or convex after jointing . Tables are difficult to adjust. POSSIBLE CAUSE 1. Nicked knife or carbide cutter. 1. One or more knives out of alignment. 1. Board being fed too fast. 2. Knives set [...]

  • Page 71

    Ultimate Series Jointers -69- Notes[...]

  • Page 72

    -70- Ultimate Series Jointers Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written[...]

  • Page 73

    CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Joi[...]

  • Page 74

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Page 75

    [...]

  • Page 76

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website Today And Discover Why Grizzly ® Is The Industry Leader! Call Today For A FREE Full Color Catalog[...]