Grizzly G8794 manual

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Table of contents for the manual

  • Page 1

    12 1 ⁄ 2 '' PORTABLE PLANER MODEL G8794 INSTRUCTION MANUAL COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. APRIL, 2000 PRINTED IN TAIWAN[...]

  • Page 2

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  • Page 3

    G8794 12 1 ⁄ 2 " Portable Planer -1- Table Of Contents PAGE 1. SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS ................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR PORTABLE PLANERS ..................4 2. CIRCUIT REQUIREMENTS 110V OPERATION ..........................................................................[...]

  • Page 4

    -2- G8794 12 1 ⁄ 2 " Portable Planer Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DON’T FORCE TOOL . It will do the job better a[...]

  • Page 5

    G8794 12 1 ⁄ 2 " Portable Planer -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overh[...]

  • Page 6

    -4- G8794 12 1 ⁄ 2 " Portable Planer Additional Safety Instructions For The Portable Planer 6. Position yourself so as not to get caught (pinned) between the lumber and another obstruction during the planing operation. Also, ensure that there is sufficient clear- ance for the material being fed. 7. Keep hands and fingers away from moving par[...]

  • Page 7

    If you find it necessary to use an extension cord with the Model G8794, make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in the standard safety instructions to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords [...]

  • Page 8

    -6- G8794 12 1 ⁄ 2 " Portable Planer Commentary Grizzly Industrial, Inc. is proud to offer the Model G8794 12 1 ⁄ 2 " Portable Planer. This planer is a part of Grizzly’s growing family of fine machinery. When used according to the guidelines described in this manual, you can expect years of trouble- free, enjoyable operation and pro[...]

  • Page 9

    G8794 12 1 ⁄ 2 " Portable Planer -7- Unpacking The Model G8794 12 1 ⁄ 2 '' Planer is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immediately for advice. Save the containers and all packing materials for possible[...]

  • Page 10

    -8- G8794 12 1 ⁄ 2 " Portable Planer Clean up Site Considerations The Model G8794 is designed to be portable. There is a carry handle located on the top of the planer, as well as handles on both sides of the planer to aid in lifting and moving. Before moving the planer, fold the extension wings up and ensure that the power cord is disconnect[...]

  • Page 11

    G8794 12 1 ⁄ 2 " Portable Planer -9- SECTION 4: ASSEMBLY Mounting to Bench The planer can be directly mounted to a bench or table top, or to a Shop Fox ® Deluxe Tool Table for increased stability during planing. Use the mount- ing holes shown in Figure 4 , using the appropri- ate fasteners. Figure 4. Mounting hole location. Figure 3. Mounti[...]

  • Page 12

    -10- G8794 12 1 ⁄ 2 " Portable Planer SECTION 5: CONTROLS On-Off Switch The on-off switch is located on the front of the planer. See Figure 5. The switch has a key which, when removed, allows the switch to be locked in the “off” position. To access the locking feature, push the switch to the OFF position and pull the switch key out. Shou[...]

  • Page 13

    G8794 12 1 ⁄ 2 " Portable Planer -11- Figure 7. Aligning extension wings. SECTION 6: ADJUSTMENTS Extension Wings Your planer is equipped with front and rear exten- sion wings. Each wing folds up for machine mobility and down for machine operation. To check alignment, lay a straightedge across the bed and wings. See Figure 7. If adjustment is[...]

  • Page 14

    -12- G8794 12 1 ⁄ 2 " Portable Planer Figure 9. Side view of cutterhead and gauge. Figure 10. Knife gauge positioned on cutter head. The cutterhead knives on the G8794 planer are extremely sharp. Merely brushing your finger along the edge can result in a severe cut. Take extreme caution when doing any adjustments involving the cutterhead kni[...]

  • Page 15

    G8794 12 1 ⁄ 2 " Portable Planer -13- SECTION 7: OPERATIONS Once assembly is complete and adjustments are done to your satisfaction, you are ready to test the machine. Make certain you have removed any tools or gauges used in the adjustment or assembly process from the bed of the planer. Plug the planer in and make sure the power sup- ply is[...]

  • Page 16

    -14- G8794 12 1 ⁄ 2 " Portable Planer Figure 11. Common hardwood shear strengths. The species of wood, as well as its condition, have a dramatic effect on planing ability. The harder the wood (as illustrated by its shear strength), the more difficult it will be to plane. Commonly used hardwoods and their associated shear strengths are illust[...]

  • Page 17

    G8794 12 1 ⁄ 2 " Portable Planer -15- Wavy Surface - Caused by poor knife height adjustment, wavy surface appears when one knife is taking deeper cuts than the rest of the knives. Recheck or reset knife height with the gauge. Pitch & Glue Build-up - Glue and resin build-up on the rollers and cutterhead will cause over- heating by decreas[...]

  • Page 18

    -16- G8794 12 1 ⁄ 2 " Portable Planer SECTION 8: MAINTENANCE Regular periodic maintenance on your Model G8794 Planer will ensure its optimum perfor- mance. Make a habit of inspecting your planer each time you use it. Check for the following con- ditions and repair or replace when necessary: • Loose mounting bolts, extension wings, or handl[...]

  • Page 19

    G8794 12 1 ⁄ 2 " Portable Planer -17- brushes are worn down to 1 ⁄ 4 '' (6mm), it is time for replacement. When checking brushes, be sure to replace each brush in the same position and the same location that it came from. When replacing old brushes, be sure to replace both brushes at the same time. Figure 14. Brush holder locatio[...]

  • Page 20

    -18- G8794 12 1 ⁄ 2 " Portable Planer Feed Rollers The feed rollers rotate in bushing blocks that are spring-loaded. The feed rollers ride up on the board so roller pressure is maintained. If chips or sawdust build up between the bracket and bush- ing block, the amount of roller vertical travel will be reduced. See Figure 16. Periodically ch[...]

  • Page 21

    G8794 12 1 ⁄ 2 " Portable Planer -19- The following pages contain parts diagrams / lists, general machine data a nd Warranty/Return infor- mation for your Model G8794 12 1 ⁄ 2 '' Planer. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. O[...]

  • Page 22

    -20- G8794 12 1 ⁄ 2 " Portable Planer Design Type ....................................................................................................Bench Model Overall Dimensions: Table Size ..................................................................................................9 3 ⁄ 8 " x 12 1 ⁄ 2 " Table Extension[...]

  • Page 23

    G8794 12 1 ⁄ 2 " Portable Planer -21- 121 114 115 122 118 119 120 116 113 90 91 89 79 88 87 76 77 78 75 100 112 111 123 124 109 108 110 95 94 106 105 107 102 103 104 99 101 93 92 84 85 86 83 81 82 80 98 96 A 97 1 0 3 2 6 5 4 8 7 13 13 11 11 9 10 10 12 12 16 16 14 14 15 15[...]

  • Page 24

    -22- G8794 12 1 ⁄ 2 " Portable Planer DANGER-CUTTERHEAD 48 49 46 47 25 35 36 34 33 32 24 28 27 26 23 22 17 72 44 42 37 50 39 40 38 41 43 54 60 62 61 63 56 59 57 55 7 1 31 29 30 2 3 13 6 5 15 16 12 11 14 21 20 19 10 9 4 73 64 67 71 66 65 68 69 74 70 53 52 DOWN U P 157 A Grizzly 162 160 161 159 158 E E R E E T S S T R 180 179[...]

  • Page 25

    G8794 12 1 ⁄ 2 " Portable Planer -23- Ref# Part# Description 001 P8794001 FLAT HD SCR M6XP1.0X16L 002 P8794002 TOP COVER 003 P8794003 WARNING LABEL 004 P8794004 DOWEL PIN 005 P8794005 HANDLE 006 P8794006 CAP 007 P8794007 FLANGE BOLT M5-.8 X 25MM 009 P8794009 HANDLE CAP 010 P8794010 HANDLE BOLT M8 (SPECIAL) 011 P8794011 HANDLE BASE 012 P87940[...]

  • Page 26

    -24- G8794 12 1 ⁄ 2 " Portable Planer Ref# Part# Description 101 P8794101 RETAINER 102 P8794102 BASE 103 P8794103 THRUST BEARING 104 P8794104 GEAR 105 PN08M HEX NUT M10-1.25 106 P8794106 SCALE 107 P8794107 SIDE COVER 108 P8794108 SHAFT 109 P8794109 SUPPORT 110 PSB33M CAP SCREW M5-.8 X 12MM 111 P8794111 C- EXT RET RING STW10 112 P8794112 GEAR[...]

  • Page 27

    G8794 12 1 ⁄ 2 " Portable Planer -25- This section covers the most common machine problems encountered in planing and what to do about them. Refer also to Section 7: Operations, Wood Characteristics for additional guidelines on processing problems. Do not make any adjustments until planer is unplugged and moving parts have come to a com- ple[...]

  • Page 28

    -26- G8794 12 1 ⁄ 2 " Portable Planer Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly?[...]

  • Page 29

    10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer ___Other_________[...]

  • Page 30

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]