Grizzly G8690 manual

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Table of contents for the manual

  • Page 1

    VARIABLE SPEED WOOD LATHE MODEL G8690 INSTRUCTION MANUAL COPYRIGHT © 1999 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REPRINTED JUNE, 2001 PRINTED IN TAIWAN.[...]

  • Page 2

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  • Page 3

    G8690 Variable Speed Wood Lathe -1- Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS ......................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR G8690 ............................................4 2. CIRCUIT REQUIREMENTS 110V OPERATION ......................................................[...]

  • Page 4

    -2- G8690 Variable Speed Wood Lathe Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DO NOT FORCE TOOL. It will do the job better and safer at [...]

  • Page 5

    G8690 Variable Speed Wood Lathe -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. [...]

  • Page 6

    -4- G8690 Variable Speed Wood Lathe No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment or poor work [...]

  • Page 7

    G8690 Variable Speed Wood Lathe -5- 110V Operation SECTION 2: CIRCUIT REQUIREMENTS The lathe comes equipped with its own fuse rated at 3.15 amps. Never replace the fuse with one rated higher than 3.5 amps. If you find it necessary to use an extension cord with the Model G8690, make sure the cord is rated Hard Service (grade S) or better. Refer to t[...]

  • Page 8

    -6- G8690 Variable Speed Wood Lathe SECTION 3: INTRODUCTION We are proud to offer the Grizzly Model G8690 Variable Speed Wood Lathe. The Model G8690 is part of a growing Grizzly family of fine woodwork- ing machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof [...]

  • Page 9

    G8690 Variable Speed Wood Lathe -7- Unpacking This wood lathe is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for deliv- ery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for possi- [...]

  • Page 10

    -8- G8690 Variable Speed Wood Lathe Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in cont[...]

  • Page 11

    G8690 Variable Speed Wood Lathe -9- SECTION 4: ASSEMBLY Beginning Assembly Most of your Model G8690 has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here. TOOLS REQUIRED: A metric socket set, 6" adjustab[...]

  • Page 12

    -10- G8690 Variable Speed Wood Lathe Tailstock Figure 5. Tailstock mounted to guide rails. The tailstock rests on the guide rails and is held in place by the tailstock bracket using a double end screw (M12-1.75 x 65), washer and handle. The tailstock can be adjusted along the length of the guide rails to accommodate various lengths of wood stock. T[...]

  • Page 13

    G8690 Variable Speed Wood Lathe -11- Spur Center The Model G8690 is supplied with a #1 Morse Taper spur center for use when spindle turning. The spur center is used in conjunction with the tailstock live center. Install the spur center by inserting it into the hole in the headstock spindle end. To remove the spur center from the head- stock, insert[...]

  • Page 14

    -12- G8690 Variable Speed Wood Lathe SECTION 5: OPERATIONS Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. Press the START button. Make sure that your fin- ger is poised on the STOP button, just in case there is a problem. The lathe should run smooth- ly, with little or no vibration or[...]

  • Page 15

    G8690 Variable Speed Wood Lathe -13- Do not press too firmly or the bearings will bind and overheat. Likewise, do not adjust too loosely or the workpiece will spin off the lathe. Use good judgement. Serious personal injury could result if care is not taken. 4. Once the spur center is firmly attached to the workpiece, insert the spur center (with th[...]

  • Page 16

    -14- G8690 Variable Speed Wood Lathe Adjust the tool rest as close to the workpiece as possible without actually coming into contact with the workpiece. Test by hand-turning the work- piece before turning the lathe on. Ensure that the lathe chisel is fully supported by the tool rest. Support the lathe chisel on the tool rest with one hand, while th[...]

  • Page 17

    G8690 Variable Speed Wood Lathe -15- SECTION 7: MAINTENANCE Lubrication Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them. Regular periodic maintenance on your Model G8690 will ensure its optimum performance. Make a habit of inspecting your lathe each time you u[...]

  • Page 18

    -16- G8690 Variable Speed Wood Lathe The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G8690. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service te[...]

  • Page 19

    G8690 Variable Speed Wood Lathe -17- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DATA SHEET Design Type..............................................................................................Bench Top Model Overall Dimensions: ..........................................................[...]

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  • Page 21

    G8690 Variable Speed Wood Lathe -19- Ref# Part# Description 001 PS05M PHLP HD SCR M5 X 8 002 PW02M FLAT WASHER M5 003 P8690003 PROTECTING PLATE 004 PS08M PHLP HD SCR M5 X 12 005 P8690005 RUBBER SHEATH 006 PW03M FLAT WASHER M6 007 PSB01M CAP SCREW M6 X 16 008 PS05M PHLP HD SCR M5 X 8 009 PLW01M LOCK WASHER M5 010 P8690010 STAR WASHER M5 011 PS34 PHL[...]

  • Page 22

    -20- G8690 Variable Speed Wood Lathe Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole [...]

  • Page 23

    G8690 Variable Speed Wood Lathe -21- 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt San[...]

  • Page 24

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]