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Grizzly G5959Z manual

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  • Page 1

    HEAVY-DUTY LEFT-TILTING 12" TABLE SAW MODEL G5959Z INSTRUCTION MANUAL COPYRIGHT © FEBRUARY 2004 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #6025 PRINTED IN TAIWAN[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    Table Of Contents SECTION 1: SAFETY ................................................................................................................................2 Safety Instructions For Power Tools ....................................................................................................2 Additional Safety Instructions For Table Saws [...]

  • Page 4

    -2- G5959Z 12" Left-Tilting Table Saw Safety Instructions For Power Tools 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DO NOT FORCE TOOL. It will do the job better and safer at the rate fo[...]

  • Page 5

    G5959Z 12" Left-Tilting Table Saw -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overhe[...]

  • Page 6

    -4- G5959Z 12" Left-Tilting Table Saw Additional Safety Instructions For Table Saws 1. ALWAYS use blade guard, splitter and anti-kickback fingers on all ''through-saw- ing'' operations. Through-sawing opera- tions are those when the blade cuts com- pletely through the workpiece as in ripping or crosscutting. 2. AVOID KICKBA[...]

  • Page 7

    G5959Z 12" Left-Tilting Table Saw -5- Push Sticks The use of push sticks (shown in Figure 1 ), par- ticularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick provides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time, t[...]

  • Page 8

    -6- G5959Z 12" Left-Tilting Table Saw Push Paddles Push paddles provide added leverage and sup- port when ripping or crosscutting wide work- pieces. See Figure 3. We offer a number of push paddles in the Grizzly catalog. Featherboard Easily made from scrap stock, featherboards provide an added degree of protection against kickback. To make a f[...]

  • Page 9

    G5959Z 12" Left-Tilting Table Saw -7- Common Definitions, Terms and Phrases The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them before assembling, adjusting or operating this machine.[...]

  • Page 10

    -8- G5959Z 12" Left-Tilting Table Saw 220V Single-Phase The Model G5959Z has a 5 HP, 3450 RPM motor which requires a 220V single-phase circuit. The cord set included does not have a plug, as the style of plug you require will depend upon the type of service you currently have or plan to install. The motor will safely draw about 30 amps at 220V[...]

  • Page 11

    Wiring Diagram G5959Z 12" Left-Tilting Table Saw -9- We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension, make sure the cord is rated Hard Service (grade S) or[...]

  • Page 12

    -10- G5959Z 12" Left-Tilting Table Saw We are proud to offer the Grizzly Model G5959Z Left-Tilt 12" Table Saw. The Model G5959Z is part of a growing Grizzly family of fine woodwork- ing machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly?[...]

  • Page 13

    G5959Z 12" Left-Tilting Table Saw -11- The Model G5959Z is shipped from the manufac- turer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, please call Customer Service imme- diately at (570) 546-9663. When you are completely satisfied with the con- dition of your shipment, you should inv[...]

  • Page 14

    -12- G5959Z 12" Left-Tilting Table Saw The table and other unpainted parts of the Model G5959Z are coated with a waxy grease that pro- tects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus- based degreaser such as Grizzly’s G7895 Degreaser. Do not use chlorine-based solvents – if you happen to sp[...]

  • Page 15

    G5959Z 12" Left-Tilting Table Saw -13- Most of your Model G5959Z has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here. TOOLS REQUIRED: You will need a high quality square, a long straightedge, 10mm, 12m[...]

  • Page 16

    -14- G5959Z 12" Left-Tilting Table Saw Figure 7. Using tape to shim for wing alignment. Masking Tape 6. Raise or lower the rear of the wing until the wing and table are flush. Tighten the bolt. Further adjustments should be minimal. 7. Check flushness at the front bolt and adjust if necessary. 8. Repeat Steps 3-7 for the other extension wing. [...]

  • Page 17

    G5959Z 12" Left-Tilting Table Saw -15- 3. Attach the front rail to the table top using the hex socket flathead screws as shown in Figure 10. Place an adjustable square on the edge of the table, and adjust the rail so it is consistently 25 ⁄ 32 " below the top of the table. Figure 9. Rear rail attachment procedure. Figure 10. Front rail [...]

  • Page 18

    -16- G5959Z 12" Left-Tilting Table Saw Figure 13. Setscrew on each corner of insert. Table Insert Disconnect power to the table saw when perform- ing any maintenance, assembly or adjust- ments. Failure to do this may result in serious personal injury. ! Please review this section even if your saw blade came pre-installed. To install the blade:[...]

  • Page 19

    G5959Z 12" Left-Tilting Table Saw -17- 2. Set a machinist’s square against the face of the blade guard/splitter. Slightly rotate the rear bracket to adjust the face of the blade guard perpendicular to the table top as shown in Figure 15. Figure 14. Blade guard and splitter in place. Figure 15. Guard assembly square to table. Blade Guard/Spli[...]

  • Page 20

    -18- G5959Z 12" Left-Tilting Table Saw Figure 18. Proper splitter/blade alignment. Adjusted Rear Splitter Added washers Proper Alignment Front Support Bracket Adjustment Screws 8. To adjust the arbor bracket and motor pulley loosen the cap screw and the setscrew shown in Figure 19 and slowly slide the arbor bracket towards the end of the shaft[...]

  • Page 21

    G5959Z 12" Left-Tilting Table Saw -19- Blade Tilt 1. Disconnect the table saw from the power source. 2. Set your blade angle at zero, as shown on the angle indicator on the front of the saw, and raise the blade several inches above the table. 3. Place a machinist’s square flat on the table and against the side the blade. The square should co[...]

  • Page 22

    -20- G5959Z 12" Left-Tilting Table Saw Figure 22. Measuring for parallelism. Figure 23. Table mounting bolt holes. Table Mount Holes 5. If the gap between the blade and the adjustable square is greater than .004", loosen the table mounting bolts shown in Figure 23 and adjust the table. Note— If you dont have a .004" feeler gauge to[...]

  • Page 23

    G5959Z 12" Left-Tilting Table Saw -21- Figure 24. 45° blade parallelism. Figure 25. 45° blade parallelism. B Blade tilted to 45˚ #1 #2 #3 #4 Front Blade tilted to 45˚ #1 #2 #3 #4 Front 10. Refer to Figures 24 and 25 , for shim place- ment. If the distance of A is shorter than B, shim(s) will need to be placed under corners #1 and #2. If th[...]

  • Page 24

    -22- G5959Z 12" Left-Tilting Table Saw Rip Fence The rip fence included with your Model G5959Z 12" Table Saw is designed to provide excellent ripping accuracy when properly adjusted. There are three main adjustments to concern yourself with: square, parallelism and clamping pressure. SQUARE Place a machinist’s square against the side of[...]

  • Page 25

    G5959Z 12" Left-Tilting Table Saw -23- CLAMPING PRESSURE The fence-clamping mechanism has been adjust- ed at the factory to provide the right amount of clamping pressure to hold your fence securely. Should it eventually need adjustment: 1. Loosen the clamping arm. 2. Remove the fence from the saw and adjust the setscrews equally on the rear si[...]

  • Page 26

    -24- G5959Z 12" Left-Tilting Table Saw 5. Tighten all the table mounting bolts. Recheck splitter alignment and parallelism of the blade to the miter slot. Adjust as necessary. To adjust the blade by moving the arbor bracket: 1. Disconnect the table saw from the power source. 2. Get assistance to remove the table and wings and set them to one s[...]

  • Page 27

    G5959Z 12" Left-Tilting Table Saw -25- 1. Face the table saw and stand to the right of the blade path. 2. With one finger on the START button and one finger on the STOP button, turn the saw on. Be ready to turn it off in case of mishap. 3. Watch and listen to the saw. Note whether there are any unusual sounds or excessive vibrations. 4. Turn o[...]

  • Page 28

    -26- G5959Z 12" Left-Tilting Table Saw Blade Selection Choosing the correct blade for the job is essential for the safe and efficient use of your table saw. Ignoring this important step could result in dam- age to the saw and serious injury to the operator. Documented below are the most common saw blades and their uses. 1. Rip Blade: Used for [...]

  • Page 29

    G5959Z 12" Left-Tilting Table Saw -27- 5. Thin-kerf: Most types of saw blades are available in a thin-kerf style. Used primarily to minimize stock wastage. It is recommend- ed thin-kerf blades be used in conjunction with a blade stabilizer to reduce blade wob- ble. Note: Most blade guards/splitters are thicker than most thin-kerf blades. Make [...]

  • Page 30

    -28- G5959Z 12" Left-Tilting Table Saw Ripping Ripping means to cut with the grain of the wood. In other materials such as MDF or plywood, rip- ping simply means to cut lengthwise. To rip a board: 1. Inspect the board for soundness. If your workpiece is bowed it will need to be jointed flat before attempting to rip on the table saw. 2. Set the[...]

  • Page 31

    G5959Z 12" Left-Tilting Table Saw -29- Proper dado operations will differ depending on the blade system you choose. Consult the instructions included with your dado blades for directions regarding attachment and adjustment. To use a dado blade: 1. Disconnect the table saw from the power source. 2. Remove the table insert, splitter guard, regu-[...]

  • Page 32

    -30- G5959Z 12" Left-Tilting Table Saw Figure 40. Sacrificial fence. This table saw can also be used to cut L-shaped rabbets. These cuts can be created with a regu- lar saw blade or with dado blades. Proper rabbet operations will differ depending on the blade system you choose. Consult the instructions included with your dado blades for direct[...]

  • Page 33

    G5959Z 12" Left-Tilting Table Saw -31- Instructions on using moulding heads have been intentionally left out. They are very dangerous when not used properly. Considerable skill and training beyond the scope of this manual are required to safely operate a moulding head. Serious personal injury could result if this warning is not fol- lowed. Rab[...]

  • Page 34

    -32- G5959Z 12" Left-Tilting Table Saw V-belts must be in good condition and correctly tensioned to ensure optimum power transmission from the motor to the blade. When replacing V- belts, it is important to replace all four at the same time - even if they do not appear worn. Belt tension should be checked at least every 3 months; more often if[...]

  • Page 35

    G5959Z 12" Left-Tilting Table Saw -33- Figure 43. Lubricate these areas. The shielded ball bearings in the motor and throughout the Model G5959Z require no further lubrication during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department. Lubricate the areas indicated below every 12 months. 1. [...]

  • Page 36

    -34- G5959Z 12" Left-Tilting Table Saw The following pages contain aftermarket acces- sories, general machine data, troubleshooting guide, parts diagrams, a parts list and Warranty/Return information for your Model G5959Z Left-Tilt Table Saw. If you need parts, help in assembling your machine, or operational information, we encour- age you to [...]

  • Page 37

    G5959Z 12" Left-Tilting Table Saw -35- Design Type ........................................................................................12" Left-Tilting Arbor Overall Dimensions: Table Height ..........................................................................................................34 1 ⁄ 2 '' Table Size ....[...]

  • Page 38

    5 HP Magnetic Switch -NHD Type MOTOR SINGLE-PHASE 220 VOLT POWER SOURCE GROUND 2 4 30 3 6 Disconnect power from machine before performing any electrical service. Failure to do this will result in a shock hazard leading to injury or death. ON T1 2 T2 4 T3 6 97 95 96 98 1L1 3L2 5L3 NO 13 2T1 4T2 6T3 NO 14 -36- G5959Z 12" Left-Tilting Table Saw[...]

  • Page 39

    G5959Z 12" Left-Tilting Table Saw -37- 101A 128A 131 133 132 116 115 130 126 335 111 109 108 102 103 80A 118 123 138 114 141 137 142 140 138 143 139 144 409 410 405 408 404 403 411 401 402 106 152 107 122 153 110 117 125 80 81 82 406 330 331 332 334 412 128A 134A 151 134B 333 ALW A YS US E G U AR D S A ND A N TI -KICK B ACK D EVIC ES 401 329 D[...]

  • Page 40

    -38- G5959Z 12" Left-Tilting Table Saw 208 231 220 225 221 218 223 219 222 224 230 209 210 216 217 211 212 213 229 228 227 226 208A[...]

  • Page 41

    G5959Z 12" Left-Tilting Table Saw -39- 69 70 67 73 74 72 71 75 25 28 36 35 62 37 64 63 61 34 24 17 18 1 21 19 20 67 1 68 22 24 28 26 24 23 23[...]

  • Page 42

    -40- G5959Z 12" Left-Tilting Table Saw 14 15 77 57 56 58 60 65 3 3 66 33 31 56 59 16 2 27 15 78 14 12 13 5 4 6 7 38 8 9 10 39 40 41A 30 44 47 48 29 45A 49 46 43 42 76 50 52 78 54 55 51 53 11 32 31 45A 83 5A 4A[...]

  • Page 43

    G5959Z 12" Left-Tilting Table Saw -41- 306 303 312 310 311 305 304 302 307 206 215 214 204 202 203 206 205 201 207 203A 231 301[...]

  • Page 44

    -42- G5959Z 12" Left-Tilting Table Saw 001 P5959001 WASHER 002 P5959002 BUSHING 003 P5959003 BUSHING 004 P5959Z004 ARBOR NUT 1" 004A P5959Z004A ARBOR NUT 5 ⁄ 8 " 005 P5959005 BLADE FLANGE 1" 005A P5959005A BLADE FLANGE 5 ⁄ 8 " 006 P5959Z006 ARBOR ADAPTER 1" 007 P5959Z007 ARBOR 008 P6005 BALL BEARING 6005 009 PSB31M[...]

  • Page 45

    G5959Z 12" Left-Tilting Table Saw -43- 218 P1021134 GROMMET 219 P5959219 LOCK HANDLE 220 P5959220 TEFLON PAD 221 P5959221 FENCE LOCK 222 PLN01 LOCK NUT 3 / 8 "-16 223 PB25 HEX BOLT 3 / 8 "-16 X 1 3/4 224 PLN03M LOCK NUT M6-1.0 225 P5959225 CAP SCREW M6-1.0 X 40 226 P5959226 HAIRLINE INDICATOR 227 P595927 INDICATOR BRACKET 228 PS05M P[...]

  • Page 46

    -44- G5959Z 12" Left-Tilting Table Saw SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows when oper- ating. Loud, repetitious noise com- ing from machine. Blade is not square w/miter slot or fence is not square to blade[...]

  • Page 47

    G5959Z 12" Left-Tilting Table Saw -45- PUSH STICK MAKE FROM 1 ⁄ 2 '' OR 3 ⁄ 4 '' WOOD OR THICKNESS LESS THAN WIDTH OF MAT'L TO BE CUT CAUTION USE ONLY GOOD STRONG WOOD OR PLYWOOD 1 ⁄ 2 '' GRID CUT HERE TO PUSH 1 ⁄ 2 '' WOOD CUT HERE TO PUSH 1 ⁄ 4 '' WOOD NOTCH TO HELP PREVENT HAN[...]

  • Page 48

    -46- G5959Z 12" Left-Tilting Table Saw Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’[...]

  • Page 49

    10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer ___Other_________[...]

  • Page 50

    Place Stamp Here FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Page 51

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