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Grizzly G5049Z manual

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Table of contents for the manual

  • Page 1

    COMBINATION SANDER MODEL G5049Z INSTRUCTION MANUAL COPYRIGHT © 1997 BY GRIZZLY INDUSTRIAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. OCTOBER, 1997. PRINTED IN TAIWAN DISCONTINUED MACHINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFI[...]

  • Page 2

    -2 - G5049Z Combination Sander WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from b[...]

  • Page 3

    G5049Z Combination Sander -1- Table Of Contents PAGE 1. SAFETY ....................................................................................................................2 SAFETY RULES FOR ALL TOOLS ....................................................................2 ADDITIONAL SAFETY INSTRUCTIONS FOR SANDERS .............................[...]

  • Page 4

    -2- G5049Z Combination Sander WARNING: For Your Own Safety Read Instruction Manual Before Operating Sander Safety Instructions For Power Tools These safety rules cannot cover every situation in a work shop. Consider your conditions when setting up or operating your sander. SECTION 1: SAFETY a) Always wear eye protection. b) When belt sanding, suppo[...]

  • Page 5

    G5049Z Combination Sander -3- Additional Safety Instructions For Sanders 17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommend- ed accessories. The use of improper acces- sories may cause risk of injury to persons. 18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefull[...]

  • Page 6

    -4- G5049Z Combination Sander Figure 1. Grounded Outlet Box Current Carrying Prongs Grounding Blade Is Longest Of the Three Blades Under no circumstances should the grounding pin from any three-pronged plug be removed. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Check with a qualified electrician or o[...]

  • Page 7

    G5049Z Combination Sander -5- We are proud to bring you the Model G5049Z Combination Sander. The Model G5049Z is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide- lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer s[...]

  • Page 8

    -6- G5049Z Combination Sander Contents of the Bolt Bag QTY. DESCRIPTION LOCATION 16 5 ⁄ 16 ''-18 x 1 ⁄ 2 '' Carriage Bolts Stand 16 5 ⁄ 16 '' Flat Washers Stand 16 5 ⁄ 16 ''-18 Hex Nuts Stand 4 5 ⁄ 16 ''-18 x 1'' Hex Bolts Stand /Feet 8 5 ⁄ 16 '' Flat Washers Stand /F[...]

  • Page 9

    G5049Z Combination Sander -7- Clean up The work table and other unpainted parts of the Model G5049Z are coated with a waxy oil that protects them from corrosion during shipment. Remove the protective coating with mineral spir- its and cloth rags. Do not use gasoline or other petroleum based solvents because of their extremely low flash points. Do n[...]

  • Page 10

    -8- G5049Z Combination Sander SECTION 4: ASSEMBLY Figure 2. Figure 4. Figure 3. Stand/motor 2. Carefully tip the sander on its side and attach the four legs to the stand top and the cross braces to the legs. 3. Lift the sander upright and remove the cover. Figure 3. 4. Attach the motor mount to the underside of the stand. Finger tighten only. Figur[...]

  • Page 11

    G5049Z Combination Sander -9- Figure 5. Align the center of the drive disc to the centerline of the jack shaft C/L Jackshaft Drive disc Figure 6. 10. Re-install the cover. 5. Mount the motor to the motor mount. Leave the bolts finger tight for now. 6. Lift the spring loaded side of the jackshaft assembly up and insert a 1 ⁄ 16 '' shim b[...]

  • Page 12

    -10- G5049Z Combination Sander 2. Turn the knob approximately 1 ⁄ 4 turn clock- wise to move the belt towards the tracking knob, counter-clockwise to move the belt away. 3. Turn the machine on and off again quickly to see if the tracking has improved. If not, repeat step 1. If tracking is improved move to step 4. 4. Now with the sander running, a[...]

  • Page 13

    G5049Z Combination Sander -11- 3. Tighten hex bolt and run the sander to adjust the tracking if necessary. 4. Try aggressively sanding a piece of scrap wood. If the tracking is not significantly affected and the belt does not slip on the drum, your belt tension is correct. Belt Tensioning Correct belt tension will insure that your sander functions [...]

  • Page 14

    -12- G5049Z Combination Sander Horizontal Sanding 1. Turn the sander on and allow the belt to reach full speed. 2. Place the workpiece flat on the belt. Be sure to hold the work securely with both hands. Place one hand at the end of the workpiece to feed it against the rotation of the belt, and one hand lightly on top of the piece to ensure adequat[...]

  • Page 15

    G5049Z Combination Sander -13- Curved Sanding To sand curves, use the end of the belt arm. Hold the workpiece firmly and apply light, even pres- sure to the belt. To avoid excessive loading of the belt in one area, move workpiece slowly across entire surface of belt. Figure 12. Figure 12. Disc Sanding 1. Loosen table lock knob and tilt work table t[...]

  • Page 16

    -14- G5049Z Combination Sander SECTION 7: MAINTENANCE Lubrication V- Belt Your combination sander is equipped with shield- ed and pre-lubricated ball bearings and require no lubrication for the life of the bearings. All bear- ings are common sizes and are readily available from a local bearing supply house or our Service Department. Without proper [...]

  • Page 17

    G5049Z Combination Sander -15- The following pages contain general machine specifications, parts diagram and list and Warranty/Return information for your Model G5049Z Combination Sander. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service[...]

  • Page 18

    -16- G5049Z Combination Sander[...]

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    G5049Z Combination Sander -17-[...]

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    -18- G5049Z Combination Sander[...]

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    G5049Z Combination Sander -19-[...]

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    -20- G5049Z Combination Sander[...]

  • Page 23

    G5049Z Combination Sander -21- REF PART # DESCRIPTION REF PART # DESCRIPTION 36 P5049036 SCALE 37 P5049037 STOP BAR 38 P5049038 SPACER 39 P5049039 BRACE, SHORT 40 P5049040 BRACE, LONG 41 P5049041 STEEL BLOCK 42 P5049042 CENTER PIN 43 P5049043 SPECIAL SETSCREW 44 P5049044 HEX BOLT 45 P5049045 FLAT WASHER 46 P5049046 LOCK WASHER 47 P5049047 CAP SCREW[...]

  • Page 24

    -22- G5049Z Combination Sander REF PART # DESCRIPTION 71 P5049071 WASHER 72 P5049072 STRAIN RELIEF 73 P5049073 DUST COVER 74 P5049074 SNAP RING 75 P5049075 BEARING 76 P5049076 SNAP RING 77 P5049077 SPACER 78 P5049078 DRIVE DRUM 79 P5049079 SETSCREW 80 P5049080 BEARING 81 P5049081 SNAP RING 82 P5049082 IDLER DRUM 83 P5049083 IDLER SHAFT 84 P5049084 [...]

  • Page 25

    G5049Z Combination Sander -23- Machine Data GRIZZLY MODEL G5049Z COMBINATION SANDER Design Type .......................................................................................................................... Floor Model Overall Dimensions and Specifications: Base ...........................................................................[...]

  • Page 26

    -24- G5049Z Combination Sander Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole writte[...]