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Table of contents for the manual
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HOLLOW CHISEL MORTISER MODEL G3183 INSTRUCTION MANUAL COPYRIGHT © NOVEMBER, 1994 BY GRIZZLY IMPORTS, INC. REG. TX 3 926 489 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC. REVISED NOVEMBER, 1996 PRINTED IN USA[...]
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G3183 Hollow Chisel Mortiser -1- Table Of Contents PAGE 1. INTRODUCTION ........................................................................................................2 SAFETY RULES FOR ALL TOOLS ....................................................................3 UNPACKING .................................................................[...]
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-2- G3183 Hollow Chisel Mortiser Grizzly Imports, Inc. is proud to offer the Model G3183 Hollow Chisel Mortiser. This Model G3183 is a part of Grizzly’s growing family of fine wood- working machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation. The Model G3183 is intended[...]
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G3183 Hollow Chisel Mortiser -3- 12. USE SAFETY GLASSES AND EAR PRO- TECTION. Also use a DUST MASK if the operation is dusty. 13. DO NOT OVERREACH. Keep proper footing and balance at all times. 14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessorie[...]
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-4- G3183 Hollow Chisel Mortiser Unpacking The Model G3183 Hollow Chisel Mortiser is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immediately for advice. Save the containers and all packing materials for possible inspection by the [...]
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G3183 Hollow Chisel Mortiser -5- Clean up The column and other unpainted parts of the Model G3183 are coated with a waxy oil that pro- tects them from corrosion during shipment. Remove the protective coating with mineral spir- its and paper towels. Do not use gasoline or other petroleum based solvents because of their extremely low flash points. Do[...]
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-6- G3183 Hollow Chisel Mortiser Circuit Requirements The motor supplied with the Model G3183 is a 110V single-voltage motor, prewired for 110V. Under normal use, the motor draws approximate- ly 6 amps @ 110V. We recommend using a 15 amp circuit breaker or a 15 amp slow blow fuse for 110V operation. This should be satisfactory for normal use, while[...]
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G3183 Hollow Chisel Mortiser -7- SECTION 2: ASSEMBLY Hydraulic Cylinder To install the Hydraulic Cylinder: 1. Screw the handle bar into the adjustable gear on the right side of the mortising machine and raise the head to its highest position. Figure 1. Figure 1. Figure 2. 2. With the head fully extended above the mortis- er’s base, snap the hydra[...]
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-8- G3183 Hollow Chisel Mortiser Table To install the table: 1. Position the wood table on the base and secure with two screws provided. Figure 3. 2. Secure the machine to a suitable work surface by fastening bolts through the holes provided in the mortiser’s base. This will eliminate the possibility of the machine tipping while in use. Figure 3.[...]
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G3183 Hollow Chisel Mortiser -9- Hold Down To install the hold down: Slide the hold down assembly over the vertical post so the fingers extend forward of the fence over the table. Leave the setscrew loose for now. Figure 5. Figure 5. Figure 6. Figure 7. Chisel Installation 1. Remove the chuck cover on the mortiser’s head by loosening the knobs at[...]
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Figure 8. Figure 9. -10- G3183 Hollow Chisel Mortiser 5. Feed the bit into the chuck until the tip of the bit extends between 1 ⁄ 16 '' and 3 ⁄ 16 '' below the tip of the chisel edge. Once you have prop- erly aligned the bit and chisel, tighten the chuck with the chuck key provided in the package. NOTE: If the bit extends be[...]
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G3183 Hollow Chisel Mortiser -11- Figure 10. Chuck Extender The use of the chuck extender is only necessary if the chisel is too short to reach the chuck. The extender will lower the chuck approximately 1''. To install the extender: 1. Remove the chuck cover on the mortiser’s head by loosening the knobs at the front and side of the cove[...]
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-12- G3183 Hollow Chisel Mortiser Headstock SECTION 3: ADJUSTMENTS The handle bar on the Model G3183 Hollow Chisel Mortiser raises and lowers the head by rack-and-pinion gearing. The handle bar can be adjusted for comfort and maximum leverage by loosening the nut at the end of the pinion shaft just enough for the right and left adjustable gears to [...]
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G3183 Hollow Chisel Mortiser -13- Hold Down The hold down is designed to prevent the work- piece from lifting when the chisel is retracted. The hold down should be adjusted so it just comes in contact with the workpiece – allowing it to move side-to-side, but not up and down. To adjust the hold down, loosen the setscrew at the vertical post, move[...]
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-14- G3183 Hollow Chisel Mortiser Head Adjustment Proper adjustment of the head and column is necessary to ensure that mortiser travel is smooth and precise. Two bolts located at the back of the head control the tightness of the head and column. If movement of the head becomes sloppy, tighten the bolts until the travel is smooth and solid. Should t[...]
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G3183 Hollow Chisel Mortiser -15- Caution Always wear ANSI-approved safety glasses or goggles when operating equipment. Do not allow visitors into your workshop when testing or oper- ating equipment. SECTION 4: OPERATIONS Safety Rules • Before machine inspection, maintenance or changing accessories: Turn off switch, unplug power cord and wait for[...]
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-16- G3183 Hollow Chisel Mortiser Once the assembly is complete and the adjust- ments are done to your satisfaction, you are ready to test the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your fin- ger is poised on the STOP button, just in case there’s a problem. The Hollow Chisel Mortiser should run[...]
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G3183 Hollow Chisel Mortiser -17- Figure 18. 12 34 56 6. The chisel and bit will cause some smoking as it contacts the workpiece. This is caused by friction heating resins in the wood. This does not necessarily mean that the chisel is dull. More likely, a dull chisel will cause the head to be difficult to lower. 7. An even pressure on the handle ba[...]
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-18- G3183 Hollow Chisel Mortiser SECTION 5: MAINTENANCE Lubrication The Model G3183 Hollow Chisel Mortiser requires a minimum of maintenance. The opera- tor should clear the machine of wood chips after every use and periodically wipe the machine of dust and grime. All of the bearings within the machine are lubricated and sealed at the factory, so [...]
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G3183 Hollow Chisel Mortiser -19- The following pages contain general machine data, parts diagram, parts list, troubleshooting guide and Warranty/Return information for your Model G3183 Hollow Chisel Mortiser. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the appropriate regio[...]
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107 143 149 150 131 127 120 138 111 132 128 119 126 129 122 118 140 141 117 137B 137A 105 115 136 114 113 139 130 125 123 110 109 104 103 102 116 101 105 145 146 147 148 112 121 142 144 106 153 152 151 56 134 135 154 108 -20- G3183 Hollow Chisel Mortiser[...]
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REF PART # DESCRIPTION REF PART # DESCRIPTION G3183 Hollow Chisel Mortiser -21- 101 P3183001 CASTING BASE 102 PLW04M LOCK WASHER 8mm 103 PSB14M CAP SCREW M8-1.25x20mm 104 P3183104 COLUMN 105 PSS16M SETSCREW M8-1.25x10mm 106 P3183006 HEADSTOCK 107 P3183007 DEPTH STOP ROD 108 P3183008 MOTOR 109 P3183009 RACK 110 PSB26M CAP SCREW M6-1.0x12mm 111 PLN04[...]
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-22- G3183 Hollow Chisel Mortiser MACHINE DATA GRIZZLY MODEL G3183 HOLLOW CHISEL MORTISER Design Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bench Model Overall Dimensions Base Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 7[...]
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G3183 Hollow Chisel Mortiser -23- TROUBLESHOOTING GUIDE Noisy operation Dry drill bit shaft Lubricate drill bit shaft Bit burns or smokes 1. Chips not coming out of hole 1. Retract bit frequently to clear chips 2. Dull bit 2. Sharpen or replace bit 3. Feed rate too slow 3. Feed faster Excessive drill bit 1. Bent bit. 1. Replace bit runout or wobble[...]
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-24- G3183 Hollow Chisel Mortiser Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg- ligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole writ[...]