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Grizzly G1182Z manual

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  • Page 1

    6" X 47" HEAVY-DUTY JOINTER MODEL G1182HW / G1182ZHW / G1182Z / G1182ZX INSTRUCTION MANUAL COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. JANUARY, 2002 PRINTED IN TAIWAN. G1182Z G1182ZHW G1182HW G1182ZX[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    G1182 6" Series Jointers -1- G1182 Series Jointers Terms and Definitions G1182ZHW Description G1182HW G1182Z G1182ZX Stand Switch Table Adjustment Motor Dust Collection Weight Cabinet Toggle On / Off Hand Wheels 1 H.P. Chip Chute 215 lbs. Steel Stand Toggle On / Off Hand Wheels 1 H.P. Chip Chute 215 lbs. Cabinet Toggle On / Off Levers 1 H.P. 2[...]

  • Page 4

    -2- G1182 6" Series Jointers Table Of Contents PAGE 1. SAFETY WARNINGS ............................................................................................................3 SAFETY RULES FOR ALL TOOLS ........................................................................4 ADDITIONAL SAFETY INSTRUCTIONS FOR JOINTERS ...................[...]

  • Page 5

    G1182 6" Series Jointers -3- Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DO NOT FORCE TOOL. It will do the job better and safer at th[...]

  • Page 6

    -4- G1182 6" Series Jointers 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Yo[...]

  • Page 7

    G1182 6" Series Jointers -5- No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment or poor work re[...]

  • Page 8

    -6- G1182 6" Series Jointers 110V Operation SECTION 2: CIRCUIT REQUIREMENTS A 15 amp fuse or circuit breaker should be used when fusing this (tool description). Circuit break- ers rated any higher may not be adequate to pro- tect the circuit from power surges. If you find it necessary to use an extension cord with the Model G1182 series of joi[...]

  • Page 9

    G1182 6" Series Jointers -7- SECTION 3: INTRODUCTION We are proud to offer these four models of the Model G1182 6" Jointer. These machines are part of a growing Grizzly family of fine woodworking machinery. When used according to the guide- lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof[...]

  • Page 10

    -8- G1182 6" Series Jointers Unpacking Piece Inventory NOTICE A full parts list and breakdown can be found toward the end of this manual. For easier assembly, or to identify specific parts, please refer to the detailed illustrations at the end of the manual. Model G1182HW (Figure2A) • Jointer Assembly • Fence Assembly • Stand Assembly ?[...]

  • Page 11

    G1182 6" Series Jointers -9- Model G1182ZX (Figure 2D) Same as G1182Z above except the on/off switch is replaced by a pedestal mounted electrical switch assembly. In the event that any non-proprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or, for the sake of expediency, replacements can be obtained at yo[...]

  • Page 12

    -10- G1182 6" Series Jointers Site Considerations FLOOR LOAD Your Model G1182 series jointer represents a moderate weight load in a small footprint. Most commercial or home shop floors should be suffi- cient to carry the weight. If you question the strength of your floor, you may wish to check with an architect or structural engineer in your a[...]

  • Page 13

    G1182 6" Series Jointers -11- SECTION 4: ASSEMBLY Beginning Assembly Most of your Model G1182 6'' Jointer has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here. TOOLS REQUIRED: You will need a [...]

  • Page 14

    -12- G1182 6" Series Jointers 3. Position the dust chute base between the dust chute sides (flanges up), carefully aligning the screw holes in the base and the sides. See Figure 4 and 5 . The flanges should be inside the chute. Figure 5 . Attaching the dust chute base. 4. Attach the top of the stand to the sides and dust chute. Note that the f[...]

  • Page 15

    G1182 6" Series Jointers -13- 6. The power switch is already installed on the right hand panel of the stand. To complete the wiring, it is first necessary to remove the switch assembly from the stand. Remove the two Phillips ® head screws holding the metal mounting plate to the stand. The entire switch can then be pulled out of the stand. 7. [...]

  • Page 16

    -14- G1182 6" Series Jointers Figure 8. Motor mounts inside dust chute. Figure 9. Pulley and V-belt alignment. 1. Loosen the motor mount bolts located inside the dust chute and slide the motor up until you can attach the V-Belt to the pulleys. See Figure 8. V-Belt Fence 2. Allow the weight of the motor to rest against the V-Belt and lightly ti[...]

  • Page 17

    G1182 6" Series Jointers -15- 1. The cutterhead guard pivot shaft is slotted on the end. This slot fits over the tang at the end of a spring located in the spring housing. See Figure 11. Look down the pivot hole to get an idea where this tang is located. 2. Remove the setscrew from the slotted end of the pivot shaft. Rotate the spring housing [...]

  • Page 18

    -16- G1182 6" Series Jointers 1. Insert the steel rod through the hole in each adjuster arm until the notches for the E-clips extend past the adjustment arms on both sides. 2. Attach the E-clips to the notches to lock adjustment arms onto the steel rod. The adjustment arms are symmetrical, so the placement is not a concern. See Figure 13. Figu[...]

  • Page 19

    G1182 6" Series Jointers -17- Table Gibs SECTION 5: ADJUSTMENTS The function of the gibs are to allow precise adjustment of the table movement along the dovetail ways. Adjustment of the gib will dictate how easy it will be to move the tables up and down with the levers or handwheels. To adjust gibs: 1. Unscrew the upper and lower check nuts on[...]

  • Page 20

    -18- G1182 6" Series Jointers before shipping. Springs are also included in the cut- terhead supplied with your machine. They may be used instead of the jack screws depending on your preference. Now is a good time to double-check the knife settings. To inspect and adjust knife set: 1. Unplug the jointer! 2. Remove the upper cover or cutterhead[...]

  • Page 21

    G1182 6" Series Jointers -19- ADJUSTMENTS USING SPRINGS. The knives are locked into the cutterhead with wedge- type gibs and gib bolts. Jack screws under the knives may be substituted with springs to help in the setting process. When using springs, it is advised that the jack screws be removed. To realign the knives: 1. Unplug the jointer! 2. [...]

  • Page 22

    -20- G1182 6" Series Jointers Figure 18. Illustrates the use of a straightedge to ensure proper outfeed adjustment. 4. Loosen the table lock handle and raise or lower the table with the lever until the straight- edge barely touches one of the knives. Rock the cutterhead to ensure that the blade is at the highest point of its arc. Check the oth[...]

  • Page 23

    G1182 6" Series Jointers -21- 1. Place a square on the outfeed table fairly close to the cutterhead. See Figure 20 . Figure 20. Use of square to align fence. 2. Loosen the fence lock handle and the check- nut on the positive stop bolt. Turn the bolt against the tab until the fence contacts the edge of the square evenly. 3. Tighten the checknut[...]

  • Page 24

    -22- G1182 6" Series Jointers 3. If there is a gap between the bevel’s blade and the face of the fence, turn the stop bolt until the gap is gone. 4. Tighten jam nut. Move your fence forward, then back against the stop. Recheck the stop bolt. Figure 23. Jointer fence in 45° stop position. Jointer knives are dangerously sharp. Use extreme cau[...]

  • Page 25

    G1182 6" Series Jointers -23- SECTION 6: OPERATIONS Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your fin- ger is poised on the STOP button, just in case there’s a problem. The jointer should r[...]

  • Page 26

    -24- G1182 6" Series Jointers The purpose of edge jointing is to produce a fin- ished, flat-edged surface that is suitable for join- ery or finishing. It is also a necessary step prior to ripping stock to width on a table saw or radial arm saw. 1. Make sure the fence is set to 90°. Double check it now with a try square or machinist’s square[...]

  • Page 27

    G1182 6" Series Jointers -25- Surface Planing Rabbet Cuts The purpose of planing on a jointer is to produce one flat surface. The theory behind this is that once you have one flat surface on a board, it can then more readily be milled to precise, final dimensions on a thickness planer. It is nearly impossible to surface plane both sides of a b[...]

  • Page 28

    -26- G1182 6" Series Jointers SECTION 7: MAINTENANCE Lubrication V-Belt General Tables Regular periodic maintenance on your Model G1182 Jointer will ensure its optimum perfor- mance. Make a habit of inspecting your jointer each time you use it. Check for the following con- ditions and repair or replace when necessary. 1. Loose mounting bolts. [...]

  • Page 29

    G1182 6" Series Jointers -27- The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G1182. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service tech[...]

  • Page 30

    -28- G1182 6" Series Jointers Design Type ......................................................................................................Floor Model Capacities: Maximum Depth of Cut .............................................................................................. 1 ⁄ 2 " Maximum Width of Cut .........................[...]

  • Page 31

    G1182 6" Series Jointers -29- 33 32 17 29 30 34 31 11 16 12 10 06 06 09 11 16 13 05 28 26 04 25 03 09 16 15 14 08 28 27 1 10 02 20 21 22 23 24 18 18A 09 08 09 12 07 07 07 06 05A 25 13 01 PG1182001 BASE 01 PG1182HW001 BASE (TYPE HW) 02 PG1182002 INFEED TABLE 02 PG1182HW002 INFEED TABLE (TYPE HW) 03 PG1182003 OUTFEED TABLE 03 PG1182HW003 OUTFEED[...]

  • Page 32

    -30- G1182 6" Series Jointers 39 40 41 42 45 46 43 44 51 52 53 54 37 36 35 57 56 38 50 49 48 47 55 STAND FOR JOINTER MODEL G1182Z & G1182ZHW REF PART # DESCRIPTION 35 PN03 HEX NUT 3 ⁄ 8 ''-16 36 PG1182333 KNOB 37 PG1182332 CABINET DOOR 38 PG1182331 CABINET STAND 39 PG1182317 MOTOR PULLEY 40 PSS03 SET SCREW 1 ⁄ 4 "-20 x 3[...]

  • Page 33

    G1182 6" Series Jointers -31- 108 101 102 110 111 109 103 124 102 106 107 104 105 105 104 115 112 113 116 120 119 114 121 123 122 122 130 129 128 125 117 118 123 126 126 127 101 PG1182101 FENCE 102 PG1182102 PIVOT STUD 103 PG1182103 FENCE HINGE 104 PG1182104 SPECIAL SCREW 105 PN08 HEX NUT 3 ⁄ 8 "-16 106 PG1182106 TILT LEVER 107 PG118210[...]

  • Page 34

    -32- G1182 6" Series Jointers 202 203 208 207 206 213 212 211 201 205 204 210 209 215 214 216 207 206 217 217 REF PART # DESCRIPTION 201 PG1182201 CUTTERHEAD 202 G1188 KNIVES, SET OF THREE 203 P1021103 SPRING 204 PG1182204 KNIFE GIB 205 P1017117 GIB BOLT 206 PN11 HEX NUT 3 ⁄ 8 "-24 207 PLW04 LOCK WASHER 3 ⁄ 8 " 208 PG1182208 STUD[...]

  • Page 35

    G1182 6" Series Jointers -33- 311 310 303 316 301 315 314 313 312 319 305 310 311 318 317 307 309A 310 311 321 311 310 304 307 306 320 302 325 326 316 315 310 311 311 310 322B 330 308 322-1 323A REF PART # DESCRIPTION 301 PG1182301 BASE PANEL 302 PG1182302 RIGHT STAND SUPPORT 303 PG1182303 LEFT STAND SUPPORT 304 PG1182304 LEFT DUST CHUTE 305 P[...]

  • Page 36

    -34- G1182 6" Series Jointers 401 403 406 403 407 408 409 410 411 412 404 405 402 413 REF PART # DESCRIPTION 401 PB19 HEX BOLT 1 ⁄ 4 "-20 X 1 ⁄ 2 " 402 PW06 FLAT WASHER 1 ⁄ 4 " 403 PG1182HW403 BRONZE FLAT WASHER 1 ⁄ 2 " 404 PB03 HEX BOLT 5 ⁄ 16 "-18 X 1" 405 PW07 FLAT WASHER 5 ⁄ 16 " 406 PG1182HW4[...]

  • Page 37

    G1182 6" Series Jointers -35- PEDESTAL MOUNTED SWITCH FOR JOINTER MODEL G1182ZX REF PART # DESCRIPTION 414 PG1182ZX414 SELF TAPPING SCREW 415 PB02 HEX BOLT 1 ⁄ 4 -20 X 5 ⁄ 8 " 416 PW06 FLAT WASHER 1 ⁄ 4 " 417 PN05 1 ⁄ 4 "-20 NUT 418 PG1182ZX418 SWITCH HOUSING 419 PG1182ZX419 PEDESTAL 420 PG1182ZX420 BACK SWITCH PLATE 421[...]

  • Page 38

    -36- G1182 6" Series Jointers 426 427 428 429 421 STAND FOR JOINTER MODEL G1182ZX REF PART # DESCRIPTION 426 PB22 HEX BOLT 3 ⁄ 8 "-16 x 1" 427 PN03 HEX NUT 3 ⁄ 8 ''-16 428 PG1182ZX428 HEAVY-DUTYCABINET STAND 429 PW02 FLAT WASHER 3 ⁄ 8 " These parts are exclusive to the Model G1182ZX stand. The rest of the parts f[...]

  • Page 39

    G1182 6" Series Jointers -37- TROUBLESHOOTING SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows when oper- ating. Loud, repetitious noise com- ing from machine Machine is loud when cut- ting. Overheats or bogs down in [...]

  • Page 40

    -38- G1182 6" Series Jointers Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole wr[...]

  • Page 41

    G1182 6" Series Jointers -39- CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander[...]

  • Page 42

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Page 43

    G1182 6" Series Jointers -41-[...]

  • Page 44

    -42- G1182 6" Series Jointers[...]