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Grizzly G1128 manual

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Table of contents for the manual

  • Page 1

    POWER FEEDER MODEL G1128 AND MODEL G1129 INSTRUCTION MANUAL COPYRIGHT © 1995 BY GRIZZLY IMPORTS, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC. REPRINTED MARCH, 1997. PRINTED IN TAIWAN DISCONTINUED MACHINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESEN[...]

  • Page 2

    -B- G1128/G1129 Power Feeders WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from br[...]

  • Page 3

    G1128/G1129 Power Feeders -1- Table Of Contents PAGE 1. SAFETY ....................................................................................................................2 SAFETY RULES FOR POWER TOOLS ..............................................................2 ADDITIONAL SAFETY INSTRUCTIONS FOR POWER FEEDERS ..................3 2. CIRC[...]

  • Page 4

    -2- G1128/G1129 Power Feeders WARNING: For Your Own Safety Read Instruction Manual Before Operating Power Feeder Safety Instructions For Power Tools These safety rules cannot cover every situation in a workshop. Consider your conditions when setting up or operating your power feeder. SECTION 1: SAFETY a) Always wear eye protection. b) Always keep g[...]

  • Page 5

    G1128/G1129 Power Feeders -3- Additional Safety Instructions For Power Feeders 18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function - check align- ment of moving parts, binding of moving parts, breakage [...]

  • Page 6

    -4- G1128/G1129 Power Feeders Figure 1. Recommended receptacle. 220V Operation The G1128 and G1129 is supplied with a 220V only motor. The 1 ⁄ 2 HP motor on the G1128 will draw roughly 4 amps. The 1 HP motor on the G1129 will draw about 3.5 amps. These loads are not excessive, but if you operate your machine on any circuit that is already close t[...]

  • Page 7

    G1128/G1129 Power Feeders -5- We are proud to introduce the Model G1128 and G1129 Power Feeders. These power feeders are part of a growing Grizzly family of fine woodwork- ing tools. When used according to the guidelines in this manual, you can expect years of trouble- free, enjoyable operation and proof of Grizzly’s commitment to customer satisf[...]

  • Page 8

    -6- G1128/G1129 Power Feeders Unpacking The G1128 Power Feeder is shipped from the factory in a carefully packed carton. The G1129 is shipped in two cartons. If you find the machine to be damaged after you’ve signed for delivery and the truck and driver are already gone, you will need to file a freight claim with the carrier. Save the containers [...]

  • Page 9

    G1128/G1129 Power Feeders -7- Clean up The columns and other unpainted parts of the Model G1128/G1129 are coated with a waxy oil that protects them from corrosion during ship- ment. Remove the protective coating with miner- al spirits and paper towels. Do not use gasoline or other petroleum based solvents because of their extremely low flash points[...]

  • Page 10

    -8- G1128/G1129 Power Feeders WARNING: DO NOT ATTEMPT TO OPERATE THE POWER FEEDER UNTIL IT IS PERMA- NENTLY MOUNTED TO THE TABLE TOP! MOUNTING THE POWER FEEDER TO YOUR MACHINE WILL MAKE IT TOP HEAVY. SECURELY ATTACH YOUR MACHINE TO THE FLOOR OF YOUR SHOP. 6. Use the base as your template and mark the outside perimeter of the base and the loca- tion[...]

  • Page 11

    G1128/G1129 Power Feeders -9- Figure 2. Height Adjustment Wheel Shaft Coupler Horizontal Shaft Vertical Shaft Pivot Joint Assembly Base[...]

  • Page 12

    -10- G1128/G1129 Power Feeders Figure 3. Roller Placement SECTION 5: ADJUSTMENTS Your power feeder will operate best if the rollers are properly placed and their speed is correct for the job. G1129: If you look at the rollers on the G1129, you will notice that the gap between the first and second rollers is larger than that between the second and t[...]

  • Page 13

    G1128/G1129 Power Feeders -11- Figure 6. 2. Loosen the lock handles on the pivot joint assembly. 3. Rotate head to the desired position. 4. Adjust the height and distance from the fence. 5. Re-tighten the lock handles. As with the previous arrangement, you will want to set the distance between the rollers and (in this case) the fence about 1 ⁄ 8 [...]

  • Page 14

    -12- G1128/G1129 Power Feeders Figure 7. Table Saw Adjustments: Pinching, binding and blade height are issues of concern when using the power feeder with a table saw. If you are ripping boards 4" or wider , place the power feeder between the fence and blade with the rollers turned slightly toward the fence. If you are ripping materials less th[...]

  • Page 15

    G1128/G1129 Power Feeders -13- 4. Remove the hex nuts and washers which hold the drive gears in place. Figure 9. 5. Remove the existing gears and replace with the new gears. 6. Replace the hex nuts and attach the drive gear cover. Figure 9. Figure 8. G1128 Feed Rates The optimum feed rate for the power feeder will depend on the thickness of the mat[...]

  • Page 16

    -14- G1128/G1129 Power Feeders G1129 Feed Rates The optimum feed rate for the power feeder will depend on the thickness of the material to be cut, the hardness of the workpiece, the speed of the cutting tool and number of teeth, tool shape etc. Generally, the following rules can be followed with a good level of success. When selecting feed rates, r[...]

  • Page 17

    G1128/G1129 Power Feeders -15- SECTION 6: OPERATIONS Before you test your Power Feeder, give it a quick inspection. 1. Are all fasteners tight? 2. Are the mounting bolts secured to the machine table top? 3. Is the power feeder oriented properly for the type of job you will do? 4. Are each of the lock handles tightened securely? Once assembly is com[...]

  • Page 18

    -16- G1128/G1129 Power Feeders Operation 1. Choose the feed rate at which to operate your power feeder. The speed of the wheels will have a large impact on how well your table saw or shaper will perform. 2. Orient your power feeder depending on your job. The motor/wheel assembly can be ori- ented so that the wheels are either horizon- tal or vertic[...]

  • Page 19

    G1128/G1129 Power Feeders -17- SECTION 7: MAINTENANCE Gearbox Lubrication The internal gearbox oil should be drained and replaced after every 500 hours of operation. A drain plug at the top of the wheel housing pro- vides access for removal of old oil. Remove the motor/wheel apparatus from the pivot joint, remove the plug, tip over and drain. Be ca[...]

  • Page 20

    -18- G1128/G1129 Power Feeders The following pages contain general machine data, parts diagrams/lists, trouble shooting guide and Warranty/Return information for your Model G1128/G1129 Power Feeder. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the appropriate region- al Servi[...]

  • Page 21

    G1128/G1129 Power Feeders -19- MACHINE DATA GRIZZLY MODEL G1128/G1129 Power Feeder Model: .................................................................................... G1128 .......................................... G1129 Overall Dimensions: Height (w/handle) ................................................................27" .........[...]

  • Page 22

    54 61 66 57 65 67 68 69 70 27 71 72 56 73-2 71 27 70 69 68 67 57 66 65 55 59 59 71 72 27 60 60 55 59 50B 52 9 23 11 9 22 22 21 10-1 53-1 51-1 18 19 20 76 54 48 19 20 53B 12 9 16 55 70 69 68 67 57 56 66 65 7 8 81 27 82 53A 51 52 14 15 17 50-1 52 54 50A 49 75 73 73-3 75 74 74 75 74 73 73-2 72 56 5 78 77 73 73-2 10 -20- G1128/G1129 Power Feeders[...]

  • Page 23

    REF# PART# DESCRIPTION REF# PART# DESCRIPTION G1128/G1129 Power Feeders -21- 05 P1128005 FRAME 07 P1128007 OIL CAP 08 P1128008 O-RING 09 P1128009 BUSHING 10 P1128010 WORM GEAR SHAFT 10-1 P1128010-1 SHAFT 11 P1128011 WORM GEAR 30T 12 PR10M SNAP RING 22mm 14 P1128014 O-RING 15 P1128015 COVER 16 PFH05M FLAT HD SCR M5-0.8 x 12 17 P1128017 OIL SEAL 17 -[...]

  • Page 24

    -22- G1128/G1129 Power Feeders 1 3 2 7 5 6 4 7 7 4 5 3 6 8 2 1 10 11 9 20-5 38-1 26-1 20-4 20-3 20-2 21 22 25 24 9 10 11 8 19 19 20-5 20-4 20-3 20-1 20-2 22 21 22 23 28 20 29 16 20-5 20-4 20-3 20-1 27 29 29 30 30 38 21 12 20-5 20-4 20-3 38-1 27 26-1 40 39[...]

  • Page 25

    REF# PART# DESCRIPTION REF# PART# DESCRIPTION G1128/G1129 Power Feeders -23- 01 P1128101 HANDLE ASSEMBLY 02 P1128102 HAND WHEEL 03 PRP31M ROLL PIN 6 x 36 04 P1128104 BUSHING 05 P6202 BEARING 6202 - 2RS 06 P1128106 SPACER 07 PSS02M SET SCREW M6 - 1.0 x 6 08 P1128108 ELEVATING SCREW 09 P1128109 ELEVATING NUT 10 P1128110 KEY 11 PSB26M CAP SCREW M6 - 1[...]

  • Page 26

    -24- G1128/G1129 Power Feeders[...]

  • Page 27

    REF# PART# DESCRIPTION REF# PART# DESCRIPTION G1128/G1129 Power Feeders -25- 010 P1128101 HANDLE ASSEMBLY 020 P1128102 HAND WHEEL 021 P1128021-1 HAND WHEEL 030 PRP31M ROLL PIN 6 x 36 040 P1128104 BUSHING 050 P1128050 BUSHING 060 P1128060-1 COLUMN CAP 070 PSS04M SETSCREW M6-1.0 X 12 080 P1128080 ELEVATING SCREW 100 P1128110 ELEVATING KEY 120 PSB04M [...]

  • Page 28

    -26- G1128/G1129 Power Feeders 17 21 16 20 18 15 19 3 7 1 11 22 23 2[...]

  • Page 29

    REF# PART# DESCRIPTION G1128/G1129 Power Feeders -27- 01 P1128201 FAN COVER 02 PS18 PHLP HD SCRW 10 - 24 x 1 ⁄ 4 " 03 P1128203 FAN 07 P1128207 MOTOR 11 P1128211 SEAL 15 P1128215 FORWARD/REVERSE SWITCH 16 P1128216 OUTER COVER 17 P1128217 SCREW 18 PS21M PHLP HD SCRW M4 - 0.7 x 15 19 P1128219 INNER COVER 20 P1128220 POWER CORD 21 PC200 CAPACITO[...]

  • Page 30

    73 74 75 72 56 70 67 69 68 68 70 71 56 72 73 75 74 75 74 73 72 56 71 60 59 56 45 71 69 67 60 59 55 59 55 56 57-1 66 20 57-1 56 61 70 68 69 67 57-2 66 20 7 8 11 10 23 54 22 21 53B 49 52 9 13 12 47 50A 54 20 15 14 50B 48 52 51 53A 54 6 16 17 18 19 20 5 55 66 20 -28- G1128/G1129 Power Feeders[...]

  • Page 31

    REF# PART# DESCRIPTION REF# PART# DESCRIPTION G1128/G1129 Power Feeders -29- G1129 Gear Box 05 P1129005 FRAME 06 PSS04M SET SCREW M6 - 1.0 x 12 07 P1128007 OIL CAP 08 P1128008 O-RING 09 P1129009 BUSHING 10 P1129010 WORM GEAR SHAFT 11 P1128011 WORM GEAR 38T 12 PR10M SNAP RING 22mm 13 P6203 BEARING 6203 - 2RS 14 P1129014 O-RING 15 P1129015 WORM GEAR [...]

  • Page 32

    -30- G1128/G1129 Power Feeders 25 24 26 28 29 27 29 15 30 31 14 13 27 3 26 21 21 21 20 20 22 22 22 23 32 35 35 18 34 34 12 20 7 7 4 8 5 3 6 2 1 21 22 20 1 2 4 17 11 16 10 9 26-2 26-1 20-5 26 20-4 20-3 27 20-5 20-4 20-3 20-2 20-1 20 19[...]

  • Page 33

    REF# PART# DESCRIPTION REF# PART# DESCRIPTION G1128/G1129 Power Feeders -31- 01 P1128101 HANDLE ASSEMBLY 02 P1128102 HAND WHEEL 03 PRP31M ROLL PIN 6 x 36 04 P1128104 BUSHING 05 P6202 BEARING 6202 - 2RS 06 P1129106 SPACER 07 PSS02M SET SCREW M6 - 1.0 x 6 08 P1128108 ELEVATING SCREW 09 P1129109 ELEVATING NUT 10 P1129110 KEY 11 PSB26M CAP SCREW M6 - 1[...]

  • Page 34

    -32- G1128/G1129 Power Feeders[...]

  • Page 35

    REF# PART# DESCRIPTION REF# PART# DESCRIPTION G1128/G1129 Power Feeders -33- 010 P1128101 HANDLE ASSEMBLY 020 P1128102 HAND WHEEL 021 P1128021-1 HAND WHEEL 030 PRP31M ROLL PIN 6 x 36 040 P1128104 BUSHING 060 P1128060-1 COLUMN CAP 070 PSS04M SETSCREW M6-1.0 X 12 080 P1129080 ELEVATING SCREW 100 P1128110 ELEVATING KEY 120 PSB04M CAP SCREW M6-1.0 X 10[...]

  • Page 36

    -34- G1128/G1129 Power Feeders 17 21 16 20 18 15 19 3 7 1 11 22 23 24 2[...]

  • Page 37

    REF# PART# DESCRIPTION G1128/G1129 Power Feeders -35- 01 P1129201 FAN COVER 02 PS17M PHLP HD SCRW M4 - 0.7 x 6 03 P1129203 FAN 07 P1129207 MOTOR 1 HP 11 P1129211 SEAL 30-52-10 15 P1129215 F/R SWITCH 16 P1128216 OUTER COVER 17 P1128217 SCREW 18 PS21M PHLP HD SCRW M4 - 0.7 x 15 19 P1128219 INNER COVER 20 P1129220 POWER CORD 21 P1129221 CAPACITOR 35MF[...]

  • Page 38

    -36- G1128/G1129 Power Feeders CORRECTIVE ACTION 1. Check power line for proper voltage. 2. Inspect all lead connections on motor for loose or open connections. 1. Inspect cord or plug for damaged insulation and shorted wires. 2. Inspect all connections on motor for loose or shorted terminals or worn insulation. 3. Install correct fuses or circuit [...]

  • Page 39

    G1128/G1129 Power Feeders -37- Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg- ligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written[...]