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Grizzly G1037 manual

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Table of contents for the manual

  • Page 1

    13'' PLANER MOULDER MODEL G1037 INSTRUCTION MANUAL COPYRIGHT © 1996 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. SEPTEMBER, 1997 PRINTED IN TAIWAN[...]

  • Page 2

    [...]

  • Page 3

    G1037 Planer / Moulder -1- Table of Contents 1. SAFETY .................................................................................................................... 2 SAFETY RULES FOR POWER TOOLS ........................................................ 2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR PLANER-MOULDERS ............ 3 2. CIRCUIT REQUIREME[...]

  • Page 4

    -2- G1037 Planer / Moulder WARNING: For Your Own Safety Read Instruction Manual Before Operating Planer-Moulder Safety Instructions For Power Tools These safety rules cannot cover every situation in a workshop. Consider your conditions when setting up or operating your planer-moulder. SECTION 1: SAFETY a) Always wear eye protection. b) Be sure all [...]

  • Page 5

    G1037 Planer / Moulder -3- Additional Safety Instructions For Planer-Moulders 18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function - check for align- ment of moving parts, binding of moving parts, breaka[...]

  • Page 6

    Figure 1. Recommended 220V receptacle. -4- G1037 Planer / Moulder 110V Operation The motor supplied with the G1037 is a dual volt- age motor, prewired for 110V. Under normal use, the motor draws approximately 17 amps @ 110V, 8.5 @ 220V. We recommend using a 20 amp cir- cuit breaker or a 30 amp slow blow fuse for 110V or 220V operation. This should [...]

  • Page 7

    Figure 2. G1037 Planer / Moulder -5- Grounding CAUTION: THIS TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK. In the event of an electrical short, grounding pro- vides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equip- ment[...]

  • Page 8

    -6- G1037 Planer / Moulder Grizzly Industrial, Inc. is proud to offer the Model G1037 Planer/Moulder. This Planer/Moulder is a part of Grizzly’s growing family of fine woodwork- ing and metalworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation. The Model G1037 is[...]

  • Page 9

    G1037 Planer / Moulder -7- Unpacking The Model G1037 Planer/Moulder is shipped from the manufacturer in a carefully packed car- ton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immediately for advice. Save the containers and all packing materials for possible inspection by the carrier or i[...]

  • Page 10

    -8- G1037 Planer / Moulder Clean up The column and other unpainted parts of the Model G1037 are coated with a waxy oil that pro- tects them from corrosion during shipment. Remove the protective coating with mineral spir- its and paper towels. Do not use gasoline or other petroleum based solvents because of their extremely low flash points. Do not u[...]

  • Page 11

    G1037 Planer / Moulder -9- Stand Assembly SECTION 4: ASSEMBLY Most of your Planer/Moulder has been assem- bled at the factory. The few remaining pieces should go together quickly and easily. With just a few simple hand tools, completion of your new Planer/Moulder is quite straight forward. We have organized the assembly process into steps. Please f[...]

  • Page 12

    -10- G1037 Planer / Moulder Figure 5. Assembled stand. Figure 6. Mounting to stand. Mounting To Stand Set the Planer/Moulder onto the assembled stand and bolt together with the four M8-1.25 x 50mm Cap Screws. Of course, you will need assistance to do this step. Do not attempt to do this alone.[...]

  • Page 13

    G1037 Planer / Moulder -11- Figure 7. Knife Removal Unplug your Planer/Moulder from its power source. WARNING: Always unplug your planer from its power source before changing knives and mould- ing cutters. Your planer knives are held in position by wedge- type gibs. The setscrews press against the bot- tom of the cutterhead slot, forcing the gib an[...]

  • Page 14

    -12- G1037 Planer / Moulder Knife height should be checked on the right and left of the knife. Make sure both ends are adjust- ed to the same height. Once the knife height is adjusted, snug down the gib screws a little more to make sure the knife doesn't shift. Repeat this procedure for the other two knives and then, go through all gib screws [...]

  • Page 15

    G1037 Planer / Moulder -13- Figure 10. Figure 12. Bedboard Due to the high relief nature of the moulding cut- ters, it is essential that a bedboard be used to ensure that the knives do not come into contact with the planer bed. The bedboard also needs side rails or fences to guide the stock through the machine. Always use a bedboard so the knife do[...]

  • Page 16

    -14- G1037 Planer / Moulder 2. Mount the stamped steel ''L'' bracket supplied with the moulder to the headstock and posi- tion it laterally to correspond with the location of the fence directly below it. Insert each knife to full depth in the cutterhead and slide it side- ways until it just touches the 'L' bracket. Lig[...]

  • Page 17

    G1037 Planer / Moulder -15- Figure 15. Figure 16. Chip Chute A chip chute is included for convenient connec- tion to a dust collector. The dust collector chip chute mounts to the knife cover. It has a fitting for attaching a 4" dust col- lection hose. To mount the dust collector chip chute: 1. Unplug the Planer/Moulder and turn if OFF . 2. Usi[...]

  • Page 18

    -16- G1037 Planer / Moulder Feed Speed The Planer/Moulder has a two speed gearbox that feeds the workpiece at 12 feet per minute (FPM) for improved surface finishing when plan- ing and moulding and 24 FPM for faster planing. CAUTION: Be sure to unplug the planer/moulder and turn it OFF before changing the gear. To change the feed speed: 1. Remove t[...]

  • Page 19

    G1037 Planer / Moulder -17- Feed Roller Adjustment Make sure the powerfeed rollers are lowered from their stock setting. Do not lower the rollers past the point at which the center of the roller axle extends below the bottom edge of the headstock. It is also recommended to tighten the spring ten- sion adjusting nuts several rotations to firm-up the[...]

  • Page 20

    -18- G1037 Planer / Moulder Adjusting Scale For safe operation of your Planer/Moulder, it is very important that the depth of cut scale is read- ing accurately. To adjust the depth of cut scale, follow the steps outlined below: WARNING: Always unplug the Planer/Moulder from its power source. Never perform mainte- nance procedures on your Planer/Mou[...]

  • Page 21

    G1037 Planer / Moulder -19- SECTION 6: OPERATIONS Before you test your Planer/Moulder give it a quick inspection. 1. Are all fasteners tight? 2. Are the mounting bolts secured to the machine table top? 3. Is the Planer/Moulder oriented properly for the type of job you will do? 4. Are each of the lock handles tightened securely? Once assembly is com[...]

  • Page 22

    -20- G1037 Planer / Moulder Planing For Finish Planing for a smooth finish as well as thickness is best accomplished by taking light cuts on the board. However, several other things are impor- tant besides light cuts to achieve a smooth finish. Always feed the board in a direction that allows the planer knives to cut with the run-out of the grain. [...]

  • Page 23

    G1037 Planer / Moulder -21- Build-up of sawdust and other debris can cause your machine to plane and mould inaccurately. Periodic cleaning and waxing is not only recom- mended, but mandatory for precision planing and moulding. 1. Close-fitting parts, such as gibs and the plan- er cutterhead slots should also be wiped with an oily cloth and freed fr[...]

  • Page 24

    -22- G1037 Planer / Moulder The following pages contain general machine data, parts diagram, parts list, troubleshooting guide a n d Warranty/Return information for your Model G1037 Planer/Moulder. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the appropriate region- al Servic[...]

  • Page 25

    G1037 Planer / Moulder -23- MACHINE DATA GRIZZLY MODEL G1037 PLANER/MOULDER Design Type ................................................................................................Combination Planer/Moulder Overall Dimensions: Table Size ............................................................................................................[...]

  • Page 26

    -24- G1037 Planer / Moulder[...]

  • Page 27

    REF PART # DESCRIPTION REF PART # DESCRIPTION G1037 Planer / Moulder -25- 01 P1037001 GEAR BOX 02 P1037002 BUSHING 03 P1037003 GEAR 04 P1037004 GEAR 05 P1037005 KEY 06 P1037006 POSITIONING PIN 07 P1037007 GEAR BOX 08 P1037008 CAP SCREW 09 P1037009 BEARING 10 P1037010 SNAP RING 11 P1037011 WASHER 12 P1037012 GEAR 13 P1037013 SNAP RING 14 P1037014 BU[...]

  • Page 28

    -26- G1037 Planer / Moulder[...]

  • Page 29

    REF PART # DESCRIPTION REF PART # DESCRIPTION G1037 Planer / Moulder -27- 01 P1037101 BASE MECHANISM 02 P1037102 BASE 03 P1037103 WASHER 04 P1037104 CAP SCREW 05 P1037105 PLATE 06 P1037106 POST 07 P1037107 CAP SCREW 08 P1037108 WASHER 09 P1037109 ELEVATION SCREW 10 P1037110 ROLL PIN 11 P1037111 MIDDLE FRAME 12 P1037112 CAP SCREW 13 P1037113 FENCE, [...]

  • Page 30

    G1037 Planer / Moulder -28-[...]

  • Page 31

    REF PART # DESCRIPTION REF PART # DESCRIPTION G1037 Planer / Moulder -29- 01 P1037201 UPPER FRAME 02 P1037202 BEARING 03 P1037203 KEY 04 P1037204 CUTTERHEAD 05 P1037205 GIB 06 P1037206 GIB 07 P1037207 SETSCREW 08 P1037208 WASHER 09 P1037209 CAP SCREW 10 P1037210 KNIFE 11 P1037211 SHAFT 12 P1037212 SPACER 13 P1037213 ANTI-KICKBACK FINGER 14 P1037214[...]

  • Page 32

    REF PART # DESCRIPTION REF PART # DESCRIPTION -30- G1037 Planer / Moulder 01 P1037301 UPPER PLATE, R & L 02 P1037302 UPPER PLATE, F & B 03 P1037303 LEG 04 P1037304 LEG 05 P1037305 BRACE, R & L 06 P1037306 BRACE, F & B 07 P1037307 CARRIAGE BOLT 08 P1037308 WASHER 09 P1037309 WASHER 10 P1037310 HEX NUT 11 P1037311 CAP SCREW[...]

  • Page 33

    G1037 Planer / Moulder -31- TROUBLESHOOTING WARNING: For your own safety, turn the switch off and disconnect power source before troubleshooting. Problem Probable Cause Remedy Snipe at end of workpiece 1. Dull knives 1. Sharpen knives 2. Inadequate support of long pieces 2. Support long boards with extension rollers 3. Uneven feed roll pressure fro[...]

  • Page 34

    -32- G1037 Planer / Moulder TROUBLESHOOTING WARNING: For your own safety, turn the switch off and disconnect power source before troubleshooting. Problem Probable Cause Remedy Poor feeding of lumber 1. Inadequate feed roller pressure 1. Adjust feed roller tension 2. Motor belt slipping 2. Tighten or replace motor belts 3. Planer bed rough or dirty [...]

  • Page 35

    G1037 Planer / Moulder -33- Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written w[...]