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Grizzly G1028Z/G1029Z manual

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Table of contents for the manual

  • Page 1

    MO DE L G 1 028Z / G 1 029Z DU ST C O L L E CT O R O W NER'S M ANU AL COPYRIGHT © JAN U ARY , 200 8 BY GRIZ ZL Y INDUSTRIAL , IN C . W AR NIN G : NO POR TIO N OF THI S M ANUAL M A Y BE RE PRODUC ED I N A NY S HAPE OR FOR M W ITHO UT T HE W RIT TE N APPROV AL OF GRI ZZL Y IN DUST RIAL , INC. #JM 10379 PRINTED IN T AIW AN[...]

  • Page 2

     ?[...]

  • Page 3

    INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ..................................................[...]

  • Page 4

    -2 - G 1 0 2 8Z /G 1 029 Z Dust Collector INTR ODU CTION F ore w or d We are proud to offer the Model G1028Z/G1029Z Dust Collector. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Gri[...]

  • Page 5

    G 1 028Z /G 1 0 29 Z Dust Collec t or -3 - Mach i ne Data Sheet                    [...]

  • Page 6

    - 4- G 1 028Z /G 1 029 Z Dust Collector   ?[...]

  • Page 7

    G 1 028Z /G 1 0 29 Z Dust Collec t or -5 - Mach i ne Data Sheet                   ?[...]

  • Page 8

    - 6- G 1 028Z /G 1 029Z Dust Collector      [...]

  • Page 9

    G 1 028Z /G 1 0 29 Z Dust Collec t or - 7 - Safe t y Ins tru ctio ns f or Mach in er y              ?[...]

  • Page 10

    -8- G 1 028Z /G 1 0 29 Z Dust Collec t or                 ?[...]

  • Page 11

    G 1 028Z /G 1 0 29 Z Dust Collec t or -9 - No list of safet y guid elines can be compl ete. E ver y shop en vironment is dif ferent . Always consider safety first, as it applies to your individual working conditions. Use this and other machiner y with caution and re spect . Fail ure to do so could result in serious per- sonal injury , da mage to eq[...]

  • Page 12

    - 1 0 - G 1 028Z / G 1 0 29 Z Dust Collec t or Figure 1. Recommended plug types. 5-20 Plug & Outlet for 110V 6-15 Plug & Outlet for 220V S E C T I O N 2: C I R C U I T R E Q U I R E M E N T S Fu ll Loa d Ampe rag e Dra w This machine draws the follo wing amps under maximum load: Amp Dra w at 1 1 0 V (pre wired) ............... 1 8 Am ps Amp[...]

  • Page 13

    G 1 028Z /G 1 0 29 Z Dust Collec t or - 1 1 - G 1 02 9 Z 220 V Op era tio n Ex ten sio n Cord s Using e x t ension cord s may reduc e the life of the motor . Instea d, place the machine near a power source. If y ou must u s e an e xtension cord : • Use at least a 1 4 gauge cord that does not ex ceed 50 f eet in length ! • The e x tension cord m[...]

  • Page 14

    - 1 2- G 1 028Z /G 1 0 29 Z Dust Collec t or W e ar saf ety glasses dur- ing t he entire setup pro - cess ! Th is ma chin e pr ese nts se rio us inj ur y h az ar ds to untrained users . Re ad through this e ntire manu - al to b ecome familiar with the controls and op era - tions be f ore star ting the machine ! Set up Safety SE CTION 3 : SETUP Y ou[...]

  • Page 15

    G 1 028Z /G 1 0 29 Z Dust Collec t or - 1 3 - The unpain ted surfaces are coated with a wax y oil to prev ent corrosion during shipment. Remo ve this prot ec tiv e c oa ting with a solvent cleaner or citrus- based degreaser suc h as Grizzly’ s G 7895 Citrus Degreaser . T o c le an thoroughly , some parts must be remo ved. For optimum p erformanc [...]

  • Page 16

    - 1 4 - G 1 028Z / G 1 0 29 Z Dust Collec t or A ssemb ly T o as semble y our machine: 1 . Position the base plate upside down and mount the casters to the base plate using (16) 5 ⁄ 16 "-18 x 1 ⁄ 2 " flange bolts, as shown in Figure 5. Figure 5. Mounting casters to base. 2 . Set the collector body on top of the base plate so the intak[...]

  • Page 17

    G 1 028Z /G 1 0 29 Z Dust Collec t or - 1 5 - 5. Secure the front lower support bracket to the collector with (2) 5 ⁄ 16 "-18 x 1 ⁄ 2 " flange bolts. 6. Place the upper support bracket over the lower support bracket, and secure with (2) 5 ⁄ 16 "-18 x 1 ⁄ 2 " flange bolts, as shown in Figure 9. Note: The collector attache[...]

  • Page 18

    - 1 6 - G 1 028Z /G 1 029 Z Dust Collector 1 0. Slip the bottom plastic collection bag over the bottom edge of the collector and tighten the clamp on the tightest notch possible. Note: DO NOT force the clamp, choose the next notch over, then clamp in place. 11. Press the “Y” inlet onto the inlet cover flange, as shown in Figure 13. The inlet is[...]

  • Page 19

    G 1 028Z /G 1 0 29 Z Dust Collec t or - 1 7 - SE CTION 4 : DE SIGN IN G THE S Y STE M General The Model G1028Z/G1029Z can be operated as either a stationary or a mobile unit. There are advantages and disadvantages to both set-ups. The advantage of the mobile system is eliminating the cost of many ducts and fittings. On the other hand, the stationar[...]

  • Page 20

    - 1 8 - G 1 028Z /G 1 029Z Dust Collec to r There ar e a number of options when it comes to metal duct, but metal duct that is specially man u - factured for dust collection is the b est choice. When sele cting your metal d uct, cho ose high quality metal duc t with smooth welded int ernal seams that will minimiz e air flow resistance. T his t ype [...]

  • Page 21

    G 1 028Z /G 1 0 29 Z Dust Collec t or - 1 9 - St ep 1. Dec ide W ho Wil l Des ign For most small-to-medium sized shops, you can design and build the dust collection system your - self without hiring engineers or consultants. We have included some basic information here to get you started on a basic design. If you have a large shop or end up designi[...]

  • Page 22

    -20- G 1 028Z /G 1 029Z D ust Collec t or 3. Directional changes should be kept to a mini- mum. The more directional change fittings you use directly increases the overall resis - tance to airflow. 4. Gradual directional changes are more effi- cient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or p[...]

  • Page 23

    G 1 028Z /G 1 0 29 Z Dust Collec t or - 21 - De ter min ing M ain L ine D uct S ize The general r u le of thumb for a main line duct is that the velocit y of the airflow must not fall belo w 350 0 FPM. For small /medium si zed sho ps , using the inlet siz e of the dust c ollector as t he main line du ct siz e will usually k eep the air v eloc ity a[...]

  • Page 24

    -22- G 1 0 2 8Z /G 1 029 Z Dust Collector Ca lcu lat ing D uct R esi sta nce Adding duc t work, elbows, branc hes and any other components t o a duct line in cr eases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) pipe and gradual cur v es, as opposed to flexible pipe and 90 ˚ elbows . T o help [...]

  • Page 25

    G 1 028Z /G 1 0 29 Z Dust Collec t or -23- Note : When calc ulating static pr essure loss to determine if multiple l ines can be left open at the same time, only inc lude t he main li ne num ber s once. 5. Compare the total static pressure loss for that line to the maximum static pressure loss found on the data sheet for your machine (located towar[...]

  • Page 26

    -2 4- G 1 028Z /G 1 029Z Dust Collector Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connec - tion. Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding [...]

  • Page 27

    G 1 028Z /G 1 0 29 Z Dust Collec t or -25- SE CTION 5 : OP ERA TIONS Damag e to your ey es and lungs could result from using this machine without prop er pro- tective ge ar . Alway s wear safety glasses and a respirator when op erating this machine. NO T ICE If y ou have never used this typ e of machine or equipm ent before, WE STRON GL Y REC- OMM [...]

  • Page 28

    -26- G 1 028Z /G 1 029Z Dust Collector H5293—4" Metal Duct Starter Kit H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit Save over 20% with this great starter kit. Includes: (2) machine adapters, (10) pipe clamps, (3) 5' straight pipes, (1) branch, (3) pipe hangers, (1) end cap, (3) adjustable nipples, (1) 90[...]

  • Page 29

    G 1 028Z /G 1 0 29 Z Dust Collec t or - 27 - Figure 36. Rigid Metal Flex Hose. H7215—4" x 5' Rigid Metal Flex Hose H7216—5" x 5' Rigid Metal Flex Hose H7217—6" x 5' Rigid Metal Flex Hose H7218—7" x 5' Rigid Metal Flex Hose H7219—8" x 5' Rigid Metal Flex Hose This flex hose provides just en[...]

  • Page 30

    -28- G 1 028Z /G 1 029 Z Dust Collector SE CTION 7 : MAINT EN ANC E Alwa ys disconne ct power to the mac hine be for e per forming maintenanc e. Failure to do t his may result in serious person - al in jur y . Always empty the collection bags on a regular basis. Emptying the collection bags allows the machine to operate at a much higher level of ef[...]

  • Page 31

    G 1 028Z /G 1 0 29 Z Dust Collec t or -29- Revie w t he troubleshooting and p roc edur es in this sec tion to fix or adjust your machine if a problem de vel- ops. If you need replacement parts or y ou a re unsur e of your repair skills, then feel free t o call our T echnic al Suppor t a t (57 0) 546 -96 63. SE CTION 8 : SE R VIC E T ro ubl esh oot [...]

  • Page 32

    -3 0- G 1 0 2 8Z /G 1 029 Z Dust Collector Du st Col lec tor O per ati on Symptom Possible Cause Possible Solution Loud, repet itiou s noi se , or exce ssive vibr ation comi ng from dust col lector . 1 . D ust c ollec tor i s not on a flat sur face and wobb les. 2. Imp eller is d amaged and unbalan ced. 3. Th e motor mount ing or hous ing con nect [...]

  • Page 33

    G 1 028Z /G 1 0 29 Z Dust Collec t or -3 1 -                 ?[...]

  • Page 34

    -32- G 1 028Z /G 1 029Z Dust Colle ctor                 [...]

  • Page 35

    G 1 028Z /G 1 0 29 Z Dust Collec t or -33 -                                         ?[...]

  • Page 36

    REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P1028001 CASTER 19 P1028019 OUTLET 2 PFB01 FLANGE BOLT 5/16-18 X 1/2 20 P1028020 HOSE CLAMP 4 P1028004 BASE PLATE 21 P1028021 HOSE 5 PS06 PHLP HD SCR 10-24 X 3/8 22A H6899 LOWER BAG V2.1.08 6A P1029006A 6" INLET COVER V2.10.01 23 P1028023 COLLECTOR SUPPORT 7 PSB121M CAP SCREW M6-1 X 20 (LH) 24 P1[...]

  • Page 37

             ?[...]

  • Page 38

                               ?[...]

  • Page 39

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