Grizzly G0717 manual

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A good user manual

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What should a perfect user manual contain?

First and foremost, an user manual of Grizzly G0717 should contain:
- informations concerning technical data of Grizzly G0717
- name of the manufacturer and a year of construction of the Grizzly G0717 item
- rules of operation, control and maintenance of the Grizzly G0717 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Grizzly G0717 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Grizzly G0717, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Grizzly service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Grizzly G0717.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Grizzly G0717 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    MO DE L G07 1 7 9 " x 1 6 " MET A L C UT TIN G B A ND S A W O WNER'S M ANU A L           W AR NIN G : N O P ORT ION OF THI S M ANUAL MA Y BE REPRO DUCE D I N AN Y S HAPE OR FO RM WIT HO[...]

  • Page 2

    This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, e[...]

  • Page 3

    T ab le o f Con t ents INTRODUCTION ............................................... 2      ?[...]

  • Page 4

               IN TRODUCT ION                    ?[...]

  • Page 5

               Figure 3.  A.   B.   C.   D. ?[...]

  • Page 6

               The information contained herein is deemed accurate as of 6/20/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 [...]

  • Page 7

              The information contained herein is deemed accurate as of 6/20/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 O[...]

  • Page 8

            F or Y ou r Ow n Sa fety , Rea d In str uct ion Man ual Bef ore Operati n g th is Mach i ne The purpose of safet y symbols is to attr act yo ur at tention to possibl e hazar dous conditions. This ma nual uses a se ries of s ymbols and signal word[...]

  • Page 9

                DISCONNECTING POWER SUPPLY.  Always dis- connect machine from power supply before ser- vicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure swi[...]

  • Page 10

              Saf et y Ins tru ctio ns fo r Metal Cu t ti ng Bandsaw s FIRE HA Z ARD.             ?[...]

  • Page 11

               SE CTION 2 : P O WER SUP P L Y Availability Before installing the mac hine , consider the avail- ability and proximity of the required powe r supply circuit. If an e xisting circuit d oes not m eet the requirements for this machine, a new circ[...]

  • Page 12

                   Improper connection of the equipment - grounding wire can result in a risk of elec tric shock. The wire with green insulation ( with or without yellow stripes ) is the e quipment - grounding wire . If repair or replacement of the pow er[...]

  • Page 13

                SE CTION 3 : SET UP               ?[...]

  • Page 14

              In v ent or y The follo wing is a descr iption of the main com po- nents shipped with your machine. La y the compo - nents out to in vent or y them. If an y non- proprietary par ts are mis sing ( e. g. a nut or a washer ) , we will gladly re[...]

  • Page 15

                The unpainted sur faces of your machine are coated with a hea v y-dut y rust prev entativ e that pre vents c orrosion d uring shipment and storage. This rust pre ventativ e works ex tremely well, but it will t ak e a lit tle time to clean.[...]

  • Page 16

                   Site Consider ations Figure 7 .    30" Minimum 30" Minimum 64" 18.5" 15" 29" 6" Wall Wall Weight Load Ref er to the M[...]

  • Page 17

                L if ti n g & P lac i ng The Model G 0 7 17 is a he avy mac hine . S eriou s personal injury may occur if safe moving metho ds are not used. T o be safe, ge t a ssis tan ce an d us e power equipment to move th e ship pi ng cra te an d [...]

  • Page 18

              Ass em bly         [...]

  • Page 19

              1 1 .             Figure 14 [...]

  • Page 20

             P o w er Co nnecti on After you hav e c ompleted all previous s etup instructions and circuit requirements, the machine is ready to be c onnected to the powe r supply . T o a void unexpected startups or proper t y dam - age , use the f ollowi[...]

  • Page 21

                Controls A . Blad e T ension H andwheel :               [...]

  • Page 22

              G. Pow er I ndicator L amp:           H. Blade ON Button :    ?[...]

  • Page 23

               Before start ing the saw , make sure y ou hav e per formed the pr eceding assembly and adjustm ent instructions, and you hav e read through the rest of the manual and are familiar wit h the various functions and safet y feature s on this ma[...]

  • Page 24

                 SE CTION 4 : O P ERA TIONS Operat ion Ov er vie w The purpose of this o verview is to pro vide the nov- ice machine operator with a basic understanding of how the mac hine is used during operation, so the machine c ontro ls /components di[...]

  • Page 25

                             ?[...]

  • Page 26

               Tooth Set                 Figure 2 3   [...]

  • Page 27

               Blade Pitch (TPI)              ?[...]

  • Page 28

               Bl ade Chan ge 5.      6.  [...]

  • Page 29

                Note: It is sometimes possible to flip the blade inside out, in which case the blade will be installed in the wrong direction. Check to make sure the blade teeth are facing toward the workpiece, as shown in Figure 28 , after mounting on th[...]

  • Page 30

               Bl ade T rac kin g The blade tracking has been properly set at the factory . The tracking will rarely need to be adjusted if the bandsaw is used properly .     ?[...]

  • Page 31

               Blade Care             ?[...]

  • Page 32

                                            ?[...]

  • Page 33

               Figure 36.     Copper Alloy 229~482 (70) (147) 203~213 (62) (65) 85-203 (26) (62) 220 (67) 220~534 (67) (163) 203 (62) 85 (26) 321 (98) 180~220 (54[...]

  • Page 34

                  Vise Alwa ys turn th e saw OFF and allow the blade to come to a complete stop before using the vise ! Fai lure to follo w this caution may lead to injur y . Figure 37.   ?[...]

  • Page 35

                              [...]

  • Page 36

            C ut ti n g F lu i d Sy stem FIRE HA Z ARD ! DO N OT c ut m a gn e s iu m w h e n using oil-water solutions as a cut ting fluid ! Alway s use a cut ting fluid intend - ed fo r mag ne sium . The water in th e solution will cause a magnesium - c[...]

  • Page 37

               Bl ade Br ush Figure 41.            [...]

  • Page 38

                                   ?[...]

  • Page 39

                Figure 42.  SE CTION 5 : A CC E SSO RIE S Figure 43.     H5408—Blade Tensioning Gauge    ?[...]

  • Page 40

            G92 56 — 6" D ial Calipe r G92 57 — 8" Dial Cali p er G92 58 —1 2" Dial Caliper        [...]

  • Page 41

               SE CTION 6 : M AINT ENA NC E Alwa ys disconnect p ow er to t he m ach ine b efo re per forming maintenance. Failu re to do th is m ay result in serious p ersonal i n j u r y. Lubrication Cleaning the Model G0 7 1 7 is relativ ely easy . Af [...]

  • Page 42

                 Table and Machined Surfaces:           ?[...]

  • Page 43

                Revie w the troubleshooting and procedures in this se ction if a problem dev elops with your machine. If you need replacement parts or additional help with a proce dur e, call our T ec hnical Suppor t at ( 57 0) 5 46- 9663. Note : Please g[...]

  • Page 44

                   SY M PT O M POSS IBLE CA USE CORR ECTIVE A CTION Mac hine is l oud when cut tin g or bog s d own in the cut. 1 . E xces sive fe ed r ate . 2. T he b lade TP I is too g reat, o r th e materia l is too coar se. 1 . Refer to Fee d Ra te o [...]

  • Page 45

                             ?[...]

  • Page 46

                  SHOCK HAZARD. Working on wiring that is con- nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the po[...]

  • Page 47

               REA D EL EC T RICAL SA FE T Y ON P A GE 44 ! c c d f d f a e b b e a        Page 46        Page 47   ?[...]

  • Page 48

               REA D EL EC T RICAL SA FE T Y ON P A GE 44 ! Start Capacitor 400MFD 125VAC Run Capacitor 40MFD 250VAC Hot Ground Hot Cutting Fluid Pump Motor 1/8HP, 220V Control Panel (viewed from behind) Main Motor 1-1/2HP, 220V Saw Travel Limit Switch 6-[...]

  • Page 49

               REA D EL EC T RICAL SA FE T Y ON P A GE 44 ! 0V 0V 1234 220V 110V GDM Transformer 50/60Hz 100VA Fuse Location for 110V Conversion ACG-2A Fuse 2T1 6T3 14NO 4T2 1L1 5L3 13NO 3L2 NHD-12D 110V U2 V4 W8 A1 A2 A2 18 15 12 2T1 6T3 14NO 4T2 1L1 5L3[...]

  • Page 50

                 1 1-1 1-2 1-3 1-4 2 3 4 5 6 7 7-1 7-2 9 9-1 10 10-1 11 11-1 11-2 12 13 14 15 16 17 18 19 20 21 21-1 22 23 23-1 23-2 24-1 24-2 25-1 25-2 25-3 26-1 26-2 27-1 28-1 29-1 30 30-1 31 32 32-1 32-2 32-3 33 33-1 34 35 36 37 38 39 39-1 40 40-1 41 4[...]

  • Page 51

                REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0717001 STAND 20 P0717020 LOCK HANDLE M12-1.25 X 24 1-1 P0717001-1 STRAIN RELIEF 21 P0717021 HANDWHEEL ASSEMBLY 5.5" 1-2 P0717001-2 POWER CORD 14G 3W 100" 6-15 21-1 PSS02 SET SCREW[...]

  • Page 52

              REF PART # DESCRIPTION REF PART # DESCRIPTION 35 PW06M FLAT WASHER 12MM 58 P0717058 SPRING BRACKET 36 PB35M HEX BOLT M12-1.75 X 40 58-1 PB26M HEX BOLT M8-1.25 X 30 37 P0717037 TORSION SPRING SHAFT 58-2 PW01M FLAT WASHER 8MM 38 PR10M EXT RETA[...]

  • Page 53

               75 76 77 77-1 77-2 78 79 80 82 83 111-8 111-3 111-6 111-4 111-5 111-7 111-1 111-2 111-9 111-10 85 84 86 87 88 89 89-1 90 91 91-1 91-2 92 92-1 94 94-1 95 96 96-1 97 98 99 99-1 100 100-1 100-2 102 102-1 103 40 104 104-1 104-2 107 108 108-1 10[...]

  • Page 54

             REF PART # DESCRIPTION REF PART # DESCRIPTION 7 P0717007 HOSE 5/16" X 51" 107 PB07M HEX BOLT M8-1.25 X 25 7-1 P0717007-1 HOSE CLAMP 14MM 108 PW01M FLAT WASHER 8MM 40 P0717040 MOTOR TILT PLATE 108-1 PLW04M LOCK WASHER 8MM 75 P0717075[...]

  • Page 55

               REF PART # DESCRIPTION REF PART # DESCRIPTION 130 PCAP07M CAP SCREW M6-1 X 30 160-5 PB02M HEX BOLT M6-1 X 12 130-1 PLW03M LOCK WASHER 6MM 161 P0717161 POWER INDICATOR LIGHT TEND 130-2 PW03M FLAT WASHER 6MM 162 P0717162 START SWITCH TEND 131[...]

  • Page 56

              201 202 203 204 205 206 207 208 209 210 211 Lab els REF PART # DESCRIPTION REF PART # DESCRIPTION 201 PLABEL-11C SAFETY GLASSES LABEL HL 207 PLABEL-63 DISCONNECT 220V LABEL VL 202 PLABEL-12A READ MANUAL LABEL VL 208 PPAINT-1 GRIZZLY GREEN TO[...]

  • Page 57

    CUT ALONG D O T TED LIN E Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice #[...]

  • Page 58

    T APE AL O NG EDGES -- PLEASE DO N O T ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRI ZZL Y IN DUSTRI AL, IN C. P .O. BOX 20 69 BEL LINGHAM, W A 98227 -20 69 Pla ce Stamp Here N a m e _______________________________ S t r e e t _______________________________ C i ty ______________ S t a t e ______Z i p ______ Send a Grizzly Catalog to a [...]

  • Page 59

    W AR RANT Y & RETU RNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 y ear to the original pu rc hase r from the date of purchase. This warranty does not apply to d ef ects due directly or indirectly to misuse , abuse, negligence, acci dents, repai r s or alte rations or lac k of maint enance. This is Grizz ly ’ s[...]

  • Page 60

    B uy Di r ect and S ave with Gr izzl y ® – Tr usted, Pr oven and a G r eat V alue ! ~Since 1983~ ORDER 24 HOURS A DA Y! 1-800-523-4777 Visit Our Website Today For Current Specials![...]