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Grizzly G0632 manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © AP RIL , 20 0 7 B Y GRIZ ZL Y INDUSTRIAL, INC. W ARN ING : NO PORT ION OF THI S MA NUAL M A Y BE RE PRODU CED I N A NY S HAPE OR FOR M W ITHO UT T HE W RIT TE N APPROV AL OF G RIZ ZL Y IN DUST RIAL , INC. # TS8724 PRINTED IN CHINA MO DE L G 0 632 1 6 " X 4 2 " V A RIA BL E SP E E D W O O D L A T HE O WNER'S MANU AL[...]

  • Page 2

     ?[...]

  • Page 3

    T a ble of Con t ents INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 Machine Data Sheet ...................................... 3 Identification ................................................... 5 S[...]

  • Page 4

    -2 - G0 632 1 6" x 42" V ariable Speed Wood Lathe INTR OD UCTION F ore w ord We are proud to offer the Model G0632 16" x 42" Variable Speed Wood Lathe. This machine is part of a growing Grizzly family of fine wood- working machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-[...]

  • Page 5

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -3 -            Customer Ser vice # : (57 0) 546 -9 663 • T o Order C all: (800) 523- 4 777 • F a x #: (80 0) 4 38- 590 1   [...]

  • Page 6

    - 4- G06 32 1 6" x 42" V ariable Speed W oo d Lathe       [...]

  • Page 7

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -5 - Figure 1. Model G0632 tailstock and front view. A. Tailstock Handwheel B. Tailstock Quill C. Headstock D. Headstock Lock Handle E. Tool Rest F. Tool Rest Base G. Tailstock Lock Handle H. Tailstock I. Tailstock Quill Lock Handle J. Tool Rest Lock Handle K. Tool Rest Base Lock Handle L. La[...]

  • Page 8

    - 6- G0 632 1 6" x 4 2" V ariable Speed Wood Lathe Figure 2. Model G0632 headstock. A. Motor B. Motor Wiring Junction Box C. Spindle Handwheel D. Spindle Handwheel Safety Cover E. Frequency Inverter F. Spindle Lock G. Front Belt Access Panel H. Control Panel I. Indexing Pin Holes J. Face Plate K. Headstock Rotation Lock L. Motor Tensionin[...]

  • Page 9

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe - 7 - A B C D E Figure 3 . Model G0632 control panel. A. Front Belt Access Panel —Remove this panel to access the drive belt and pulleys for changing speed ranges. B. RPM Readout —Shows spindle RPM. C. Emergency Stop Button —Disconnects power to the motor when pushed in. Rotate clockwis[...]

  • Page 10

    -8- G06 32 1 6" x 42" V ariable Speed W oo d Lathe               ?[...]

  • Page 11

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -9 -                 ?[...]

  • Page 12

    - 1 0 - G06 32 1 6" x 42" V ariable Speed W o od L a the A ddi ti ona l Safety Instr ucti on s for W o od Lathes No list of safety guidelines can b e co mplete. E ver y shop environment is differ ent. Alw ays consider sa fety first , as it applies to your individual working conditions . Use this and other machinery with c a ution and re s[...]

  • Page 13

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe - 1 1 - S E C T I O N 2 : C I R C U I T R E Q U I R E M E N T S Serious perso nal injur y c ou ld o ccur if you connect the machine to the power s ource before y ou have co mpleted the se t up pro - cess . D O NOT conn ect the machine to th e power source until instructed to do so. 220 V Sin [...]

  • Page 14

    - 1 2- G0632 1 6" x 42 " V ariable Speed W ood Lathe W ear safet y glasses dur- ing the e ntire s etup pro - cess ! Th is m achi ne pr es ent s se rio us injur y ha z ard s to untrained us ers. Rea d through this e ntire manu - al to be come familiar wit h the controls and op era - tions befor e star ting t he machine ! Set up Safe t y SE[...]

  • Page 15

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe - 1 3 - In v en t or y After all the par ts hav e been remov ed from the shipping c ontaine rs, y ou should hav e the follow - ing it ems: Inv entor y: ( Figures 5 – 7) Qt y A. Lathe Assembly —Headstock (mounted) ............................. 1 —Tool Rest Base (mounted) ................[...]

  • Page 16

    - 1 4 - G063 2 1 6" x 4 2" V ariable Speed Wood Lathe Hard w are Recog ni tio n Char t[...]

  • Page 17

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe - 1 5 - Fl oor Lo ad Refe r to the M achine Dat a She et on Page 3 for the weight and footprint spe cifications of your machine. Some residential floor s ma y require ad diti onal re inforc emen t to su ppor t bot h t he machine and operator . Pl ace ment Lo cat ion Consider existing and anti[...]

  • Page 18

    - 1 6 - G06 32 1 6" x 4 2" V ariable Speed Wood Lathe The unpainted surfaces are coated with a wa xy oil to prev ent corrosion during shipment. Remo ve this protective coating wit h a solvent cleaner or citrus- based degrease r such as Grizzly’ s G7 895 Citrus Degreaser . T o c le an thoroughly , some par ts must be remov e d . For opti[...]

  • Page 19

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe - 1 7 - 3. Secure the lathe assembly to the supporting legs with the (8) M10-1.5 x 25 cap screws and 10mm flat washers (see Figure 12 ). Figure 12. Securing lathe assembly to supporting legs. 4. If you are bolting your lathe to the floor, skip to Step 7 . Otherwise, move the tailstock, tool r[...]

  • Page 20

    - 1 8 - G0632 1 6" x 42" V ariable Speed W ood Lathe Before sta rting the lathe, make sure you hav e p erforme d the prec eding assembly and adjust ment instructions, and you have read through the r est of the manual and are familiar with t he various functions and safet y featur es on this machine. Fail ure to follow this warning could r[...]

  • Page 21

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe - 1 9 - Loose hair and clothing could g et caught in the lathe and cause serious p e rs on a l in ju r y . Ke e p loose clothing and long ha ir aw ay fr om m oving par ts of lathe. Operati on S a fet y SE CTION 4 : OP ERA TIONS NO T IC E If y ou ha ve n e ver used a w o od lathe before, WE S [...]

  • Page 22

    -20- G 0632 1 6" x 42" V ariable Speed W o od L a the Alwa ys ope rate the lathe with the hea dst ock firmly locked to the be d. Othe rwise, se rious per s onal injury may occur . T o s wivel t he he adstock: 1. DISCONNECT THE LATHE FROM THE POWER SOURCE! 2. Loosen the headstock lock handle (see Figure 17 ). 3. Pull the swivel pin out and[...]

  • Page 23

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe - 2 1 - 2. Re-engage the tool rest base lock handle to secure the tool rest assembly in position. Note: The large clamping hex nut underneath the tool rest base will require occasional adjusting to ensure proper clamping pressure of the tool rest assembly to the bed. Turn this hex nut in smal[...]

  • Page 24

    -22- G0632 1 6 " x 42" V ariable Speed Wood Lathe Ins t a ll in g / Remo vi ng Headst ock Cent er The include d spur c en ter installs into the head- stock spindle with an MT # 2 tapered fit. T o install th e he adstock ce nter: 1. DISCONNECT THE LATHE FROM THE POWER SOURCE! 2. If the faceplate is installed on the spindle, remove it (see [...]

  • Page 25

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -23- Ins t a ll in g / Remo vi ng T ai lst ock Cent er The inc l uded live center installs into the tailstock quill wit h an MT # 2 tapered fit. T o install th e cente r into the t ail stock quil l : 1. Loosen the quill lock handle and rotate the tailstock handwheel until the quill extends ou[...]

  • Page 26

    -2 4 - G0632 1 6" x 42 " V ariable Speed W ood Lathe Headst ock F acepl at e To mount a workpiece to the faceplate, refer to Faceplate Turning on Page 31 . The faceplate c a n b e installed only if the head - stock cente r has been remov ed. T o install th e he adstock face plate : 1. DISCONNECT THE LATHE FROM THE POWER SOURCE! 2. Depress[...]

  • Page 27

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -25- Ch an gi ng Spe ed Ran ges The Mo del G 0632 has t w o spee d ranges : 1) the low range from 0 to 1200 RPM which provides a greater torque, and 2) the high range from 0 to 3200 RPM. Refe r to the speed recommendations chart (see Figure 2 8 ) to c hoose the appropriate RPM for you r opera[...]

  • Page 28

    -26- G0 632 1 6" x 4 2" V ariable Speed Wood Lathe 4. Use the motor tensioning handle to lift the motor assembly all the way up and re-tighten the motor mount cap screw—this will hold the motor in place while you change the belt posi - tion. 5. Reach into the belt access cavity and roll the belt onto the desired set of pulleys (see Figu[...]

  • Page 29

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe - 27 - Inde xi ng Figure 34 . Indexing pin and indexing holes. T o use the indexing featu re, place the indexing pin into one of the indexing holes in the headstock as shown in Figure 34 . This will hold the spindle and workpiece at the desired inde xed position.  ?[...]

  • Page 30

    -28- G0 632 1 6 " x 42" V ariable Speed Wood Lathe Selecti ng T ur ni ng T ool s Lathe tools c ome in a v ariet y of shapes and sizes, and usual ly fall into five major categories. • Gouges —Mainly used for rough cutting, detail cutting, and cove profiles. The rough gouge is a hollow, double-ground tool with a round nose, and the deta[...]

  • Page 31

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -29- Spi ndle T ur ni ng Spindle turning is the o pera tion per formed when a workpiece is mounted bet w een the headstock and the tailstock (see Figur e 39 ). Figure 39. Typical spindle turning operation.    [...]

  • Page 32

    -3 0- G0 632 1 6" x 42 " V ariable Speed W ood Lathe  Figure 41. Spur center properly embedded. 7. With the workpiece still attached, insert the spur center into the headstock spindle (refer to Installing Headstock Center on Page 21 for additional instructions). Note: Use the tool rest to support the opposite end of the workpi[...]

  • Page 33

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -3 1 - Sp ind le Turn ing Saf ety Tip s: • When turning the lathe ON , stand away from the path of the spinning workpiece until the lathe reaches full speed and you can verify that the lathe will not throw the workpiece. • Use the slowest speed when starting or stop - ping the lathe. • [...]

  • Page 34

    -32- G06 32 1 6" x 4 2" V ariable Speed Wood Lathe F acepl at e T ur ni ng F aceplate turning is when a w or kpiece i s mounted to the faceplate , which is then mounted to t he headstock s pindle . This t ype of turning is usually done with open-faced workp ieces like bowls or plates. Figure 43. Typical faceplate turning operation. T o mo[...]

  • Page 35

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -33 - Out board T ur ni ng Outboard tu rning is a va riation of fa ceplate turn- ing and is usually done when the stock diameter is greater than 1 2" . For the siz e of this par ticular lathe and its minimum turning speed, we rec om- mend a ma ximum diameter of 1 7 " . Figure 4 6 de[...]

  • Page 36

    -3 4- G06 32 1 6" x 4 2" V ariable Speed Wood Lathe SE CTION 5 : A CC E SSORIE S ACCESSORIES G1194—3-Jaw Chuck A "must hav e" for the serious wood turner . This 3 -ja w c h uck is a self- cente ring style c huck used mostly for round work. All three jaws tighten together at the same time . Ja ws a re rev ers ible for expanded [...]

  • Page 37

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -35 - Figure 52. Model H6542 Rob ert Sorb y 8-PC Set . H6542—Robert Sorby HSS 8-PC Turning Set If quality is king, then start bowing. Made in England, these Robert Sorby lathe tools are espe - cially for the perfectionist wood turner. Includes 3 ⁄ 4 " roughing goug e , 3 ⁄ 8 "[...]

  • Page 38

    -3 6- G0 632 1 6 " x 42" V ariable Speed Wood Lathe SE CTION 6 : MAINTE NANC E For optimum per f ormance from your machine, follow this maint enance sc hedule and ref er to any specific instruct ions given in this section. Daily Check : • Loose mounting bolts. • Damaged centers or faceplate. • Worn or damaged wires. • Any other un[...]

  • Page 39

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -37 - Revie w the troubleshooting and procedures in this sectio n to fix or adjust your machine if a problem devel- ops. If you need replacement parts or you are unsure of y our r epair skills, then feel free to call our T ec hnical Suppor t a t (57 0) 546 -9 663. SE CTION 7 : SE R VICE T rou[...]

  • Page 40

    -3 8- G06 32 1 6" x 42" V ariable Speed W oo d Lathe SYMPTO M POS SIBLE CA U SE CORR E CT IVE A C TION Vibration noise while machine is running; noise changes when speed is changed. 1. Belt cavity cover(s) loose. 1. Tighten the screws that mount the belt cavity cover(s); if necessary install a soft, vibration damp - ening material between[...]

  • Page 41

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -39 - Ser vice P er formed Approximate H ours O f Use Ser v ice Log Date[...]

  • Page 42

    - 40- G 0632 1 6" x 42" V ariable Speed W oo d Lathe Aligning Centers Al ig n in g Cent ers T o ensure accurate and saf e tu rning results, the headstock and tailstock cente rs must be aligned with one another . T o align the center s: 1. With the headstock and tailstock centers installed, slide the tailstock up to the head - stock. 2. Lo[...]

  • Page 43

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe - 4 1 - Elect ri cal Compo nen ts Figure 59. Model G0632 control panel wiring (shown from the back of the panel). Figure 61. Model G0632 RPM sensor wiring. Figure 60. Model G0632 motor junction box wiring. RPM Readout & Circuit Board Emergency Stop Button Variable Speed Control REV/FWD Sw[...]

  • Page 44

    - 4 2- G0632 1 6" x 42" V ariable Speed W ood Lathe                    ?[...]

  • Page 45

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -43 -                    ?[...]

  • Page 46

    - 44- G0 632 1 6" x 4 2" V ariable Speed Wood Lathe                                Stand & Bed P ar ts Break do wn[...]

  • Page 47

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -45 - Stand & Bed P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0632001 SUPPORTING LEG 16 P0632016 TAILSTOCK LOCK HANDLE 2 P0632002 BED 17 PR07M EXT RETAINING RING 18MM 3 P0632003 BUSHING 18 P0632018 LOCK PIN 4 P0632004 TOOL REST BASE LOCK BRACKET 19 P0632019 QUILL LOCK L[...]

  • Page 48

    - 46- G0 632 1 6" x 4 2" V ariable Speed Wood Lathe Headst ock P ar ts Break dow n                                   ?[...]

  • Page 49

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe - 4 7 - Headst ock P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 31 P0632031 SPUR CENTER 63 PK33M KEY 5 X 5 X 45 32 PSS64M SET SCREW M6-1 X 15 64 P0632064 MOTOR PULLEY 33 P0632033 FACE PLATE 65 PSS64M SET SCREW M6-1 X 15 34 P0632034 SPINDLE 66 PSB64M CAP SCREW M10-1.5 X 25 35 PK[...]

  • Page 50

    - 48- G0 632 1 6" x 42 " V ariable Speed W ood Lathe Lab e l Pl acement Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine [...]

  • Page 51

    G06 32 1 6" x 42" V ariable Speed W oo d Lathe -49 - Grizzly Industrial, Inc. warrants ev er y produc t it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due direc tly or indirect ly to misuse, abuse, negligence, accidents, r epairs or alterations or lac k of maint[...]

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    -50 - G0 632 1 6" x 42" V ariable Speed W ood Lathe[...]

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               [...]

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                                  ?[...]

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                        [...]