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Table of contents for the manual
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Page 1
IN TR OD UC TI ON The Model G0574 Radiusing Sander is based on the Model G1140 Edge Sander with the addition of the radiusing attachment. Refer to the G1140 Edge Sander manual for the sanding unit assembly instructions and refer to the included G0577 Radiusing Attachment manual for radiusing attachment installation instructions. The Model G0574 DOE[...]
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EDGE SANDER MODEL G1140 INSTRUCTION MANUAL COPYRIGHT © 1996 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED APRIL, 1999. PRINTED IN U.S.A.[...]
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G1140 Edge Sander -C- Table Of Contents PAGE 1. SAFETY RULES SAFETY RULES FOR POWER TOOLS ................................................................................1-2 SAFETY RULES FOR SANDERS ............................................................................................3 2. CIRCUIT REQUIREMENTS 220V/110V OPERATION..............[...]
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Page 5
G1140 Edge Sander -1- Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DON’T FORCE TOOL . It will do the job better and safer at the rate f[...]
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Page 6
-2- G1140 Edge Sander 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension[...]
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Page 7
G1140 Edge Sander -3- 6. TURN OFF THE SANDER WHEN NOT IN USE. Never leave a machine running unattended. 7. DO NOT stand directly in line with sanding accessories when turning the machine on. 8. DO NOT force the workpiece against the belt during operation. Firmly grasp the workpiece in both hands and ease it against the belt using light pressure. 9.[...]
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Page 8
-4- G1140 Edge Sander The Model G1140 will draw approximately 8 amps at 220V and 16 amps at 110V. Circuit pro- tection when operating at 220V should be on a breaker rated at 15 amps or a fuse rated at 20 amps. At 110V a 20 amp slow-blow fuse or breaker should be used. Fusing at amperage rat- ings higher than these will not adequately protect the mo[...]
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Page 9
G1140 Edge Sander -5- We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for exten- sion cords. Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in Sect[...]
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Page 10
-6- G1140 Edge Sander Commentary SECTION 3: GENERAL INFORMATION We are proud to offer the Grizzly Model G1140 Edge Sander. The Model G1140 is part of a grow- ing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble- free, enjoyable operation and proof of Grizzl[...]
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Page 11
G1140 Edge Sander -7- Unpacking This G1140 Edge Sander is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing mate- rials for possible inspe[...]
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Page 12
-8- G1140 Edge Sander Site Considerations 1. Floor Load: Your G1140 Sander represents a large weight load in a small footprint. Most commercial floors are suitable for the Model G1140. Some residential floors may require additional build up to support both machine and operator. 2. Working Clearances: Consider existing and anticipated needs, size of[...]
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Page 13
G1140 Edge Sander -9- Beginning Assembly Assembly of the G1140 is straightforward. We have organized the assembly process into steps. Please follow them in sequence. Tools Required: Only a few common tools are needed to assemble this machine. Specifically, a 6" adjustable wrench, 12mm open end wrench, regular and Phillips ® screwdriver and an[...]
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Page 14
-10- G1140 Edge Sander Figure 4. Lead screw bracket Installed. Figure 5. Installing the horizontal brace. Figure 7. Horizontal / vertical brace installed. Working Table 1. Bolt the lead screw bracket to the front of the stand using the four Hex Bolts already threaded in place. See Figure 4. 2. Thread the horizontal brace into position, but do not t[...]
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Page 15
G1140 Edge Sander -11- Figure 8. Checking table bracket for parallelism. Figure 9. Table trunnions installed. 6. Measure the table bracket to the stand to assure it is parallel to the stand. See Figure 8. If the bracket is not parallel, remove the vertical brace, thread the horizontal brace in or out an appropriate amount and reinstall the vertical[...]
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Page 16
-12- G1140 Edge Sander Figure 13. Installing the quick release lever. Quick Release Lever 1. Loosen the belt tracking lock knob located at the top left of the machine. 2. Slide the quick release lever through the slot on the top of the platen cover. Thread it into place until it bottoms out. See Figure 13. It may be necessary to have an assistant p[...]
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Page 17
G1140 Edge Sander -13- Figure 14. Installing the auxiliary table. Auxiliary Table Figure 15. Dust hood mounted in place. Dust Hood Bolt the dust hood on using the hex bolts already threaded in place. See Figure 15. Slide the auxiliary table into place as pictured in Figure 14. Tighten the two thumb screws when table is at desired working height. It[...]
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Page 18
-14- G1140 Edge Sander Figure 16. Back stop properly installed. Back Stop Attach the back stop as shown in Figure 16. Set the back stop no more than 1 ⁄ 8 '' from the sandpa- per. This will prevent objects from being jammed between the back stop and the platen causing a potentially dangerous situation. Figure 17. Sander ready for belt i[...]
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Page 19
G1140 Edge Sander -15- Belt Tracking SECTION 5: ADJUSTMENTS Figure 19. Location of tracking knob. 1. Carefully move the belt left to right by hand and adjust the tracking knob as necessary to achieve proper tracking. See Figure 19. 2. Before beginning this step, read the entitled Test Run on page 18. Connect to power and turn the machine on and off[...]
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Page 20
-16- G1140 Edge Sander Table Tilt Figure 21. Table tilt adjustment. 1. Loosen the lock handles, tilt the working table to the desired angle and retighten the lock handles. See Figure 21. 2. It may be necessary to re-adjust the working table closer to the platen. Not more than a 1 ⁄ 4 '' gap should exist between the platen and the workin[...]
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Page 21
G1140 Edge Sander -17- Platen Tilt Figure 23. Platen lock bolt. Figure 24. Platen tilted over 90 ˚. 1. Loosen the lock bolt shown in Figure 23. 2. Carefully tilt the platen assembly over. Figure 24. 3. After returning the platen assembly back to its upright position, retighten the lock bolt depicted in Figure 23. Belt Tension Figure 25. Belt tensi[...]
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Page 22
-18- G1140 Edge Sander SECTION 6: OPERATIONS Edge & End Sanding Figure 26. Typical edge sanding method. Figure 26 depicts a typical edge sanding process. The back stop can be used for shorter workpieces if so desired. Once the assembly is complete and the adjust- ments are done to your satisfaction, you are ready to test the machine. Turn on th[...]
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Page 23
G1140 Edge Sander -19- Figure 28. Typical face sanding method. Figure 29. Typical contour sanding method. Horizontal Sanding When face sanding, tilt the platen so it is hori- zontal and use the back stop to hold your work- piece. Apply even hand pressure while moving the workpiece back and forth for even belt wear. When contour sanding, adjust the [...]
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Page 24
-20- G1140 Edge Sander SECTION 7: MAINTENANCE Lubrication Table Shielded and pre-lubricated ball bearings require no lubrication for the life of the bearings. In a con- tinuous-use environment, expect the bearings to last for several years. With intermittent use, bear- ings can be expected to last much longer. All bearings are standard sizes and ca[...]
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G1140 Edge Sander -21- The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G1140 Edge Sander. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service tech[...]
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-22- G1140 Edge Sander Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G1140 HEAVY DUTY EDGE SANDER MACHINE DATA SHEET Design Type .......................................................... Tilting Head Edge Sander, Floor Model Overall Dimensions and Specifications: Table Size ...........[...]
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Page 27
G1140 Edge Sander -23- WHITE RED BLACK YELLOW MOTOR WIRES 110 VOLT GREEN (GROUND) TO 110 VOLT POWER SUPPLY RED WHITE BLACK YELLOW MOTOR WIRES 220VOLT GREEN (GROUND) TO 220 VOLT POWER SUPPLY NOTE: THE WIRES FROM THE POWER SUPPLY, EXCEPT THE GREEN GROUND WIRE, ARE INTERCHANGABLE, THEREFORE COLORS ARE NOT SPECIFIED.[...]
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-24- G1140 Edge Sander 1 16 64 102 101 19 18 22 25 35A 4 27 32 72 98 74 81 91 97 97 69 71 73 66 65 74 41 42 17 23 26 38 39 29 30 35A 24 76 6 7 75 95 8 5 104 78 100 47 48 79 92 51 68 67 51 55 103 63 60 76 56 52 57 58 78 50 78 80 50 63 103 49A 49 46A 44A 45 99 36 83 81 5 28 40 43 33 3 4 2 52 62 91 63 59 61 9 10 11 13 12 84 76 24 14 15 20A 21 20B 20C [...]
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Page 29
G1140 Edge Sander -25- 1 P1531001 PLATEN 2 P1140002 PLATEN COVER 3 PB24 HEX BOLT 3 / 8 ''-16 x 1 1 / 4 '' 4 PLW04 LOCK WASHER 3 / 8 '' 5 PSB14 CAP SCREW 3 / 8 ''-16 x 1'' 6 P1531006 DRIVER ROLLER 7 PN09 HEX NUT 5 / 8 ''-18 8 PLW06 LOCK WASHER 5 / 8 '' 9 PR02 EXT RETAINING RING 20[...]
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-26- G1140 Edge Sander Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warran[...]
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Page 31
G1140 Edge Sander CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt [...]
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-28- G1140 Edge Sander FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]