Grizzly G0565 manual

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Table of contents for the manual

  • Page 1

    A DJ US T A B L E S P O NG E S A N DE R MODE L G0 565 INST R UC TIO N MA NU A L COPYRIGHT © AUGUST , 2 00 4 BY GR IZZ L Y INDUSTRIA L, I NC. W A RN I NG : N O PO RT IO N OF T H IS MAN UAL MA Y BE R EPRO DU CE D IN A NY S HA PE OR FOR M W IT HO UT T HE W RI T TE N APPROV AL O F GR I Z Z L Y I ND US TR I AL , I N C. # EW6 3 31 PRINTED IN T AIWAN[...]

  • Page 2

    W A R N I N G Som e dus t cr ea t ed b y po w er s an ding , sa wi ng, gri nd- in g, d ril lin g, a nd oth er const ruction a c tivi ties conta ins che mica ls kno wn t o the Sta t e of Cal if orni a to cau se cance r , bi r th def ec ts or oth er rep roductiv e ha rm . Some e x am ple s of the se chemi c al s ar e: • Le ad f ro m le a d - ba sed[...]

  • Page 3

    T able of Cont ents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ..............................[...]

  • Page 4

    -2 - G056 5 Adjustable Sp onge Sander If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location liste[...]

  • Page 5

    G056 5 Adjustable Sp onge Sander -3 - Design Type ................................................................................................. Floor Model Overall Dimensions and Specifications: Width ..................................................................................................................... 39" Height ...........[...]

  • Page 6

    - 4 - G056 5 Adjustable Sp onge Sander A H J F B C G A Figure 1 . Features and controls. A. Sanding Belt B. Dust Hood C. Belt Tension Handwheel D. Motor E. Tracking Lock Lever F. Tracking Adjustment Knob G. Tension Lock Lever Identi fic atio n H. Aluminium Sanding Drum I. Sponge Sanding Drum J. Belt Rotation Locking Lever K. On/Off Switch L. Stand [...]

  • Page 7

    G056 5 Adjustable Sp onge Sander -5 - 4. ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. 5. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 6. WEAR PROPER APPAREL. DO NOT w[...]

  • Page 8

    - 6 - G0 565 Adjust able Spong e Sander 7. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery. 8. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 9. KEEP CHILDREN AND VISIT[...]

  • Page 9

    G056 5 Adjustable Sp onge Sander - 7 - A ddi tio na l Safety In stru ctio ns for Sanders 7. SANDING DIRECTION. NEVER sand tapered or pointed stock with the point fac - ing the feed direction. 8. EXCESSIVE FORCE. DO NOT attempt to sand faster by applying extra pressure . Doing so greatly increases the chance of personal injury, mechanical damage, or[...]

  • Page 10

    -8- G056 5 Adjustable Sp onge Sander Serious p ersonal injury could occur if you connect the machine to t he power source before you ha ve completed the s et up p ro - cess . DO NOT connec t the machine to t he power source until instruc ted to do so. 220 V Si ng le - Ph ase Grounding In t he ev ent of an elec tric al shor t, grounding reduces t he[...]

  • Page 11

    G056 5 Adjustable Sp onge Sander -9 - The Model G0 565 was carefully packed when it left our warehouse. If you disc ov er the machine is damaged af ter you ha ve signed for delive r y , please im med iately cal l Customer Servic e at ( 5 70) 546 - 96 63 for advice. Sav e t he co ntainers and all packing materials for possible inspec tion by the c a[...]

  • Page 12

    - 1 0 - G 0565 Adjustable Spo nge Sander In v ent or y The Model G0 565 S ponge Sander comes almost entirely assemble d. The remaining par ts can be found in a bag inside the c abinet. Af ter removing the par ts from the bag, you s hould hav e t he fol - lowing items: Hardware Bag .................................................. 1 — Hex Nut 3 ?[...]

  • Page 13

    G056 5 Adjustable Sp onge Sander - 1 1 - The unpainted surfaces are coated with thin layer of grease to protect them from corrosion during shipment. Wipe off this protective coating with a clean dry rag and apply a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser to remove any residue. To clean thor- oughly, some parts [...]

  • Page 14

    - 1 2- G0565 Adjustable Sponge Sand er Figure 5. Power switch. 3. Plug the sander into the power source. 4. Push the START button shown in Figure 5 . — If any problems, unusual noises, or vibra - tions occur, immediately press the STOP button. Turn to Troubleshooting on page 25 and correct the problem before oper- ating the machine further. — I[...]

  • Page 15

    G056 5 Adjustable Sp onge Sander - 1 3 - Damag e to your eyes, lungs , and ea rs could re su lt fr om usi ng t hi s ma ch in e wi t ho ut prope r protect ive ge ar . Always wear safet y glasses , a respirator , and hearing protection when op erat ing this machine. Lo o s e h ai r an d cl o t h - ing could ge t caught in machiner y and c ause seri -[...]

  • Page 16

    - 1 4 - G0 565 Adjust able Spong e Sander 3. Remove the belt and place a new belt on the sanding drums . 4. Center the sanding belt on the aluminium drum and the sponge drum. 5. Tension the belt by rotating the handwheel, then lock the belt in place. Note— The sponge drum will expand when at full RPM, so ten - sion the belt just tight enough that[...]

  • Page 17

    G056 5 Adjustable Sp onge Sander - 1 5 - Belt Ti lt The sanding belt rotates 360˚ to best meet the needs of your sanding operation. To adjust the sanding belt tilt: 1. Disconnect the machine from the power source! 2. Loosen the belt tilt lock lever (see Figure 8 .) Figure 8. Belt tilt lock lever. 3. Rotate the sanding belt to the desired angle. 4.[...]

  • Page 18

    - 1 6 - G0 565 Adjusta ble Spong e Sander Sand in g The extra wide s pindles of this s ponge sander are designed for sanding large object s and con - toured shapes suc h as chair le gs, guitar necks, or gun stocks. T o sand with the sp onge s ander : 1. Wear safety glasses, a dust mask and hearing protection at all times when oper - ating the sande[...]

  • Page 19

    G056 5 Adjustable Sp onge Sander - 1 7 - SE CTION 5 : A C CE SSO RIES Figure 12 . G7895 Citrus Degreaser. G7895—Citrus Degreaser This citrus based degreaser is perfect for clean - ing cosmoline off of new equipment. It also works for cleaning auto parts, tools, concrete, and porcelain surfaces. Natural, safe for the environ - ment, and contains n[...]

  • Page 20

    - 1 8 - G056 5 Adjustable S ponge Sander PRO-STICK ® Abrasive Surface Cleaners Extend the life of your sanding discs and sleeves! Choose the Pro-Stick ® with a handle for greater control or without a handle for more usable area. Size Model 1 1 ⁄ 2 " X 1 1 ⁄ 2 " X 8 1 ⁄ 2 " ..................................... G1511 2" X[...]

  • Page 21

    G056 5 Adjustable Sp onge Sander - 1 9 - Cleaning the Model G056 5 is relatively easy . V acuum up e xcess saw dust , and wipe off the remaining dust with a dr y c loth. Keep bare metal sur faces rust-free with products like , G96 ® Gun T rea tment or Boeshield ® T -9. Clea n i n g SE CTION 6 : M AINTEN ANC E Regular periodic maintenance of your [...]

  • Page 22

    -20- G 056 5 Adjustable Sp onge Sander                                       [...]

  • Page 23

    G056 5 Adjustable Sp onge Sander - 2 1 -                               [...]

  • Page 24

    -22- G0565 Adjustable S ponge Sander                                [...]

  • Page 25

    G056 5 Adjustable Sp onge Sander -23- G0 5 65 P ar ts L ist REF PART # DESCRIPTION 1 P0565001 STAND 2 P0565002 LATCH 3 P0565003 RUBBER FOOT 3/8-16 4 PW02 FLAT WASHER 3/8 5 PLW04 LOCK WASHER 3/8 6 PN08 HEX NUT 3/8-16 7 P0565007 MOTOR 1 HP 220V 8 PB73M HEX BOLT M10-1.5 X 50 9 PW04M FLAT WASHER 10MM 10 PLW06M LOCK WASHER 10MM 11 PN02M HEX NUT M10-1.5 [...]

  • Page 26

    -2 4 - G0 565 Adjustable Sponge Sand er REF PART # DESCRIPTION 129 P0565129 BRACKET (L) 130 PLW03M LOCK WASHER 6MM 131 PB02M HEX BOLT M6-1.0 X 12 132 PLW04 LOCK WASHER 3/8 133 PB60 HEX BOLT 3/8-16 X 3 134 P0565134 BRACKET (L) 135 PW02 FLAT WASHER 3/8 136 PLW04 LOCK WASHER 3/8 137 P0565137 LOCK HANDLE 3/8 X 12 138 PW02 FLAT WASHER 3/8 139 P0565139 S[...]

  • Page 27

    G056 5 Adjustable Sp onge Sander -25- Disconnec t p ower to t he machine whe n p er form - ing a ny troubl eshooting. Fail ure to do this may result in se rious person - al injury . Symptom Possible Cause Possible Solution Motor w ill not s tar t. 1. Low voltage. 2. Open circuit in motor or loose connec - tions. 1. Check power line for proper volta[...]

  • Page 28

    -26- G0 565 Adjust able Spong e Sander Grizzly Industrial, Inc. warrants every pro duct it sells for a period of 1 year to the original purchaser from the date of purchase . This warranty does not ap ply to def ects due directly or indirectly to misuse, a buse, negligence, accid ents, repairs or alterations or lack of maintenance . This is Grizzly?[...]

  • Page 29

    CUT ALONG D OTTED LINE 9. H ow ma ny of you r woo d wor ki ng m ac hi ne s a re Gr iz zly ? _ _ _ _ _ _ _ _ _ _ _ 10. W hi ch b en ch to p t oo ls d o you ow n? C he c k a ll t hat a pp ly. _ _ _ 1" x 42 " B el t S an de r _ _ _ 6 " - 8 " Gr in de r _ _ _ 5" - 8 " Dr il l Pr es s _ _ _ Mi ni L ath e _ _ _ 8" T a b[...]

  • Page 30

    T APE ALONG EDGES - - PLEASE DO N OT ST APLE FOLD ALONG D OTTED LIN E FOLD ALONG D OTTED LIN E GRI Z ZL Y I ND USTR IAL , INC. P .O. BOX 20 6 9 BELLING HAM , W A 9 82 27 -2 0 69 Place Stamp Here N a m e _______________________________ S t r e e t_______________________________ C i t y ______________ S t a t e ______Z i p ______ Send a Grizzly Catal[...]

  • Page 31

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  • Page 32

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industr y Leader! Call Today For A FREE Full Color Catalog[...]