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Grizzly G0547 manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © NOVEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activi- ties contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    SECTION 1: SAFETY ..................................................................................................................................2 Safety Instructions for Power Tools ......................................................................................................2 Additional Safety Instructions for the G0547 Combo Sander ..[...]

  • Page 4

    -2- G0547 Combo Sander 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TOOL. DO NOT f[...]

  • Page 5

    G0547 Combo Sander -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extensio[...]

  • Page 6

    -4- G0547 Combo Sander No list of safety guidelines can be com- plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work r[...]

  • Page 7

    G0547 Combo Sander -5- We are proud to offer the Model G0547 4" x 36" Belt & 6" Disc Combo Sander. This machine is part of a growing Grizzly family of fine woodwork- ing machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com[...]

  • Page 8

    -6- G0547 Combo Sander Amperage Draw The Model G0547 1 ⁄ 3 HP motor is wired to oper- ate at 110V and will draw the following load: Motor Load ..............................................5 Amps Plug Type The Model G0547 is supplied with a NEMA 5-15 plug. DO NOT modify the plug or power cord in any way. See Figure 1 for a NEMA 5-15 plug and grou[...]

  • Page 9

    G0547 Combo Sander -7- In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur- rent. This tool is equipped with a power cord that has an equipment-grounding prong. The outlet must be properly installed and grounded in accor- dance with all local codes and or[...]

  • Page 10

    -8- G0547 Combo Sander 1. Sanding Belt 2. Back Stop 3. Dust Port 4. Miter Gauge 5. Disc Sanding Table 6. Sanding Disc 7. Sander Base 8. Tracking Knob 9. Belt Tensioning Lever 10. Bed Angle Release Screw 11. Table Angle Knob SECTION 4: MACHINE FEATURES Figure 2. Machine Features. An important part of safety is knowing your machine and its components[...]

  • Page 11

    G0547 Combo Sander -9- When you are completely satisfied with the con- dition of your shipment, you should inventory its parts. DESCRIPTION Qty A. Sander Unit (Not Shown) . . . . . . . . . . . .1 B. Disc Sanding Table . . . . . . . . . . . . . . . . .1 C. Sanding Disc . . . . . . . . . . . . . . . . . . . . .1 D. Sanding Belt (Not Shown) . . . . . [...]

  • Page 12

    -10- G0547 Combo Sander Hardware Recognition Chart[...]

  • Page 13

    G0547 Combo Sander -11- Site Considerations Unsupervised children and visitors inside your shop could receive seri- ous personal injury. Ensure child and visitor safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time. Weight Load The Model G0547 Combo Sander is a small[...]

  • Page 14

    -12- G0547 Combo Sander Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. Serious personal injury could occur if you con- nect your machine to the power source before you have completed the assembly process. DO NOT connect the machine[...]

  • Page 15

    G0547 Combo Sander -13- To install the disc table: 1. Lay the table upside down and align the table support with the holes in the table. 2. Take three hex bolts out of the hardware bag and put a lock washer and a flat washer on each bolt. 3. Screw the hex bolts with washers through the table support and into the disc table as shown in Figure 5 . Fi[...]

  • Page 16

    -14- G0547 Combo Sander The Model G0547 Combo Sander accepts 6" diameter cloth or paper-backed pressure sensi- tive adhesive (PSA) sanding discs. These are available in a variety of grits. See the current Grizzly catalog for prices and ordering informa- tion. The PSA sanding disc sticks directly to the sur- face of the aluminum disc and can be[...]

  • Page 17

    G0547 Combo Sander -15- Figure 9. The gap between the table and the disc The table must be aligned to the face of the sand- ing disc so that the sandpaper does not rub against the table. To align the table: 1. Disconnect the machine from the power source! 2. Loosen the hex bolts that secure the table to the table support bracket. 3. Adjust the tabl[...]

  • Page 18

    Figure 12. Squaring the back stop Figure 11. Raising the sanding belt bed. ! -16- 3. Slide the belt onto the drive drums as shown in Figure 13 and release the belt tensioning lever. Note— make sure that the arrow on the inside of the sanding belt points the same direction as the belt rotation arrow on the machine. G0547 Combo Sander To adjust the[...]

  • Page 19

    G0547 Combo Sander -17- Figure 15. Hose connected to dust port. Installing Dust Collection Hose The dust collection for the sanding disc and the belt are fed into the same port that is located on the end of the sander as shown in Figure 15 . To connect your machine to a dust collection system: 1. Place a 2 1 ⁄ 2 " diameter hose over the dust[...]

  • Page 20

    G0547 Combo Sander -18- Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a respirator, and hearing protec- tion while sanding with this machine. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. T[...]

  • Page 21

    G0547 Combo Sander -19- Never use the Model G0547 for applica- tions other than those for which it was made. DO NOT overload the machine or use excess force when sanding. Severe personal injury, damage to the machine, or damage to your workpiece could occur. Always keep the workpiece on the side of the wheel that is rotating down toward the table. [...]

  • Page 22

    -20- G0547 Combo Sander Miters can also be sanded by changing the angle of the table. To perform angle sanding operations: 1. Loosen the knob securing the table. 2. Use the angle gauge to acheive the desired table angle and tighten the handles . Note— The disc table can be positioned from 0˚ to 45˚, relative to the plane of the sanding sur- fac[...]

  • Page 23

    G0547 Combo Sander -21- Figure 21. Horizontal sanding. Figure 22. Sanding an inside curve. Horizontal sanding allows you to sand the flat surface of a board. To perform horizontal sanding operations: 1. Turn the power ON and allow the sander to reach full speed. 2. Place the workpiece against the surface of the sanding belt. Hold the workpiece firm[...]

  • Page 24

    -22- G0547 Combo Sander Serious personal injury could occur if you con- nect your machine to the power source during the maintenance process. DO NOT connect the machine to the power source while performing any maintenance on this machine. ! Your safety is important! Please follow the warnings below during this entire section: Check for the followin[...]

  • Page 25

    G0547 Combo Sander -23- Figure 25. Lubricating the sleeve bearings. Lubricating Sleeve Bearings Lubricate the sleeve bearing with 30 WT oil every 10 hours of operation. No other lubrication is nec- essary for this machine. To lubricate the sleeve bearings: 1. Disconnect the machine from the power source! 2. Remove the sanding belt. 3. Apply two or [...]

  • Page 26

    -24- G0547 Combo Sander This section contains the following subsections for the Model G0547: aftermarket accessories, data sheets, parts diagrams and list, troubleshoot- ing, and warranty/return information. If you need parts or help in assembling your machine, or if you need operational information, call the service department at (570) 546-9663. T[...]

  • Page 27

    G0547 Combo Sander -25- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type .................................................................................................... Bench Model Overall Dimensions and Specifications: Height (Belt Horizontal) .....................[...]

  • Page 28

    -26- G0547 Combo Sander Parts Breakdown[...]

  • Page 29

    39 P0547039 MOTOR 40 P0547040 WIRE HANGER 41 PN01M HEX NUT M6-1 42 P0547042 BASE 43 P0547043 DRIVE BELT 140XL037 44 PFH07M FLAT HD SCR M5-.8 X 10 45 P0547045 COUNTERSUNK WASHER 5MM 46 P0547046 DRIVE PULLEY 47 PS47M PHLP HD SCR M6-1 X 25 48 PW03M FLAT WASHER 6MM 49 P0547049 DRIVE PULLEY 50 PFH37M FLAT HD SCR M5-.8 X 25 51 P0547051 BEARING HOUSING 52[...]

  • Page 30

    -28- G0547 Combo Sander Troubleshooting Guide TROUBLE Grains easily rub off the belt or disc. Deep sanding grooves or scars in workpiece. Sanding surface clogs quickly or burns. Glazed sanding surfaces. Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped circ[...]

  • Page 31

    G0547 Combo Sander -29- Service Performed Approximate Hours Of Use Date Maintenance Notes[...]

  • Page 32

    -30- G0547 Combo Sander Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warra[...]

  • Page 33

    CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw [...]

  • Page 34

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Page 35

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industry Leader! Call Today For A FREE Full Color Catalog[...]