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Grizzly G0489 manual

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Table of contents for the manual

  • Page 1

    MO DE L G0 48 9 MET A L W O R KI NG S AND ER O W NER'S M ANU AL COPYRIGHT © FEBRUARY , 2 00 6 BY GRIZ ZL Y INDUSTRIAL , INC. W AR NI NG : NO PO RT IO N OF TH IS M AN UAL M A Y BE RE PROD UCE D I N AN Y S HA PE OR FOR M W IT HO UT TH E WRI T T EN APPROV AL OF G RI Z ZL Y I ND UST RI AL , I NC. # PC7920 PRINTED IN CHINA[...]

  • Page 2

     ?[...]

  • Page 3

    T able of Con ten ts INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info .............................[...]

  • Page 4

    -2 - G0 489 Metalworking Sander If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location lis[...]

  • Page 5

    G048 9 Metalworking Sand er -3 - Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ..................................................................................................... Floor Model Product Dimensions: Height ................................................[...]

  • Page 6

    - 4- G0 489 Metalworking Sander Figure 1. Machine Identification. A. Spark Trap B. Eye Shield C. Tool/Work Rests D. Belt Tracking Adjustment Knob E. Belt Tension Release Lever F. ON/OFF Switch Identi fi cat ion A I G F E D C B C J K L H G. Angle Adjustment Lever H. Dust Port I. Belt Guards Long & Short J. Cover Door K. Drive Wheel L. Contact Wh[...]

  • Page 7

    G048 9 Metalworking Sand er -5 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wear non-slip footwear[...]

  • Page 8

    - 6 - G04 89 Metalworking Sander 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and r[...]

  • Page 9

    G048 9 Metalworking Sand er - 7 - A ddit ion al Safe t y for Belt Sanders 8. FEEDING STOCK. Firmly grasp the workpiece in both hands and ease it into the machine using light pressure. DO NOT jam the workpiece into the machine during operation. Feed the workpiece against the direction of rotation. DO NOT sand tapered or pointed stock with the point [...]

  • Page 10

    -8- G048 9 Metalworking Sand er Serious personal inju r y could occur if you connect your machine to the power source before y ou have complete d the set up pro - cess . DO NOT connect the machine to t he power source until instructed to do so. 220 3 - P hase S E C T I O N 2 : C I R C U I T R E Q U I R E M E N T S Am per age Dra w The Mod el G04 89[...]

  • Page 11

    G048 9 Metalworking Sand er -9 - Because of the high amperage draw from this machine, we do not recommend the use of exten - sion cords. I nstead, positio n y our equipment near installed wiring to eliminat e the need for exten - sion cords. Ex tens io n Cord s In the ev ent of an elec trical shor t, grounding reduces the risk of electr ic shock. T[...]

  • Page 12

    - 1 0 - G048 9 Metalworking Sand er The Model G0489 was caref ully packed when it left ou r warehouse . If y ou discover t he machine is damaged af ter you hav e signed for deliv er y , please im mediately call Cu stomer Service at ( 5 70) 5 46 - 9 66 3 for advice. Sav e the co ntainers and all packing materials for possible inspec tion by t he car[...]

  • Page 13

    G048 9 Metalworking Sand er - 1 1 - In v en t or y After all the par ts ha ve been remov ed from the two box es, you should have the following items: Box 1: ( Figures 4 & 5 ) Qt y A . Metalworking Sand er .................................. 1 B. Spark T rap .................................................. 1 C. E ye Shiel d ....................[...]

  • Page 14

    - 1 2- G0489 M etalworking Sander Figure 6. Minimum working clearances. Fl oor Loa d Refe r to the Mac hine Dat a She et for the weight and footprint spe cifi cation s of your machine. Some floors ma y requir e additional reinfo rcement to sup por t both the machine and operator . Wo rki ng Cle ara nce s Consider e xisting and antic ipated needs, s[...]

  • Page 15

    G048 9 Metalworking Sand er - 1 3 - Although not required, we recommend that you mount your new machine to the floor . B ecause this is an optional step and floor mat erials ma y va r y , floor mounting hardwar e is not included. Generally , you can either b olt your machine to the floor or mount it on machine mounts. Both options are descri bed be[...]

  • Page 16

    - 1 4- G 0489 Metalworking Sander Mou n tin g Sander This st ep ma y requi re three people to complete — two to lift and hold the sander in place, and one person to install the hardware . Compone nts and Hard ware Ne ede d : Qt y Sleev e ................................................................ 1 Hex Bolt M1 2- 1 . 7 5 X 3 0 ..............[...]

  • Page 17

    G048 9 Metalworking Sand er - 1 5 - Figure 13. Rest installation. Rest Le ver Square Nut Rest Dus t Col lecti on The Model G0 489 comes with a 4" dust port ready to at tach to your metal dust collec tion sys - tem. Y our dust c ollection syst em is unique so we cannot give y ou specific instructi ons to cov er all the possible set up optio ns.[...]

  • Page 18

    - 1 6 - G 0489 Metalworking Sander Damag e to your eyes, lungs, and ear s could re su lt f ro m usi ng th is m ac hin e wi th ou t prope r protective gear . Alway s wear safet y glasses , a re spirator , and hearing protection when op erating this machine. Lo o s e h ai r a n d c lo t h - ing could get caught in machiner y and c ause s eri - ous pe[...]

  • Page 19

    G048 9 Metalworking Sand er - 1 7 - Gr in di ng Tip s • When grinding against the contact wheel, make sure the belt guard is closed. • Hold work piece securely with both hands. Use the rests when possible to support the workpiece. • The workpiece will get hot as you continue to grind. Cool the workpiece frequently by quenching in water or ano[...]

  • Page 20

    - 1 8 - G0 489 Metalworking Sander Figure 18. Belt replacement. Alwa ys disconnect power to t he mac hin e be fo re per forming maintenance. Failure to do this m ay result in serious per son - al injury . Changing the belt on the M odel G04 89 is quick and easy . T o chang e the b elt : 1. DISCONNECT THE SANDER FROM THE POWER SUPPLY! 2. Open the be[...]

  • Page 21

    G048 9 Metalworking Sand er - 1 9 -          ?[...]

  • Page 22

    -20- G 0489 M etalworking Sander                                                 ?[...]

  • Page 23

    G048 9 Metalworking Sand er - 21 - G0 4 89 Pa r ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0489001 STAND 45 P0489045 STOP RING 2  HEX BOLT M12-1.75 X 130 46 P6004 BEARING 6004 3 PW06M FLAT WASHER 12MM 47 P0489047 SHAFT 4 P0489004 PAPER SPACER 48 P0489048 SPACER 5 P0489005 PIVOT BASE 49 P0489049 MOTOR SUPPORT 6 PN02[...]

  • Page 24

    -22- G0489 Metalworking Sander Grizzly Industrial, Inc. warrants every produc t it sells for a perio d of 1 year to the original purchaser from the date of purchase. This warranty does not ap ply to defects due directly or ind irectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole wr[...]

  • Page 25

             ?[...]

  • Page 26

                                  ?[...]

  • Page 27

    [...]

  • Page 28

                           [...]