Grizzly G0484 manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Grizzly G0484, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Grizzly G0484 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Grizzly G0484. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Grizzly G0484 should contain:
- informations concerning technical data of Grizzly G0484
- name of the manufacturer and a year of construction of the Grizzly G0484 item
- rules of operation, control and maintenance of the Grizzly G0484 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Grizzly G0484 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Grizzly G0484, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Grizzly service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Grizzly G0484.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Grizzly G0484 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    MO DE L G0 48 4 GEA R HEA D MIL L / DRI L L WIT H ST A ND O W NER'S M ANU AL               W AR NI NG : N[...]

  • Page 2

    This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsib[...]

  • Page 3

    T able of Cont en ts INTRODUCTION ............................................... 2     ?[...]

  • Page 4

          IN TRODUCT IO N F or ew ord Con tact Inf o         ?[...]

  • Page 5

          Mach i ne Da ta Sheet Customer Ser vice #: ( 57 0) 546 - 966 3 • T o Order Call : (800) 523- 4 777 • Fax #: (800) 43 8- 5901 MA C HINE D A T A SHEET Product Dimensions: Overall Length .....................................................................[...]

  • Page 6

          Construction: Base Construction ................................................................................................................................................ Cast Iron Column Construction ..................................................[...]

  • Page 7

          Id e ntification Figure 1.  A.    B.    C.    ?[...]

  • Page 8

          4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY . Machinery noise can cause permanent hearing loss. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry that can catch in moving parts. Wear protective hair coveri[...]

  • Page 9

          7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN/VISITORS AWAY. Keep all children and visitors away from machinery. When machine is not in use,[...]

  • Page 10

          A dd iti on al Saf et y Ins tr ucti on s fo r Mil l / D r i ll s 1. UNDERSTANDING CONTROLS.    [...]

  • Page 11

          SE CTION 2 : CIRC UIT RE QUIREMENTS Circuit Requirements Serious pe rsonal injur y could occur if you connect the machine to the p ower source before y ou have complete d the set up pro - cess . DO NOT conne ct th e machine to the power source until instruc[...]

  • Page 12

           Wear safety glasses dur - ing t he entire set up pro - cess ! Th is m ac hin e p re se nt s se ri ou s inj ur y h a za r ds to untr ained users . Read through this entire manu- al to become familiar with the controls and op era - tions before st arting [...]

  • Page 13

           In ven t or y                  [...]

  • Page 14

           Floor Load     Machine Data Sh eet   Page 3           ?[...]

  • Page 15

                             ?[...]

  • Page 16

           Before star ting t he mill / drill, make sure you hav e per formed t he pr eceding as sembly and adjustm ent instructions, and you h av e read through the rest of the manual and are familiar with the vari ous functions a nd safet y feature s on this mac[...]

  • Page 17

           Bre ak - In       T es t Run           ?[...]

  • Page 18

            Loose hair and cloth - ing could get caught in machiner y and cause seri- ous p ersonal inj ur y . Keep loose clothing and long ha ir away fr om movi ng m a c h i n e r y. Operat ion Safe t y SE CTION 4 : OP ERA TIONS NO T ICE If y ou hav e n ev er use[...]

  • Page 19

          T able T rav el ( X -A x is an d Y -A xi s) Longitudinal Feed              ?[...]

  • Page 20

           6.             ON  T o remove tooling from t h[...]

  • Page 21

           T o determine and set th e mill to the ne ede d cut ting RPM : 1.           [...]

  • Page 22

           T o mill a workpiec e : 1         Page 16      Figur[...]

  • Page 23

           SE CTION 5 : A C CE SS ORI E S  H26 89 — R- 8 Quick Change Collet S et          [...]

  • Page 24

           G976 0 — 20 - PC. 2 & 4 Flute TiN End Mill Set .               ?[...]

  • Page 25

          SE CTION 6 : MAINT ENA NC E Alwa ys disconnect power to t h e m ac hin e b e for e per forming maintenance. Failure to d o t his may result in se rious p erson - a l i n j u r y.     ?[...]

  • Page 26

           Lubrication Ball Oilers             Figures 28 – 29   ?[...]

  • Page 27

          Headstock Lead Screw                 ?[...]

  • Page 28

                     [...]

  • Page 29

            A d ju sti n g Gib s            ?[...]

  • Page 30

           220V 60HZ L N SA1 Position Number 1 2 3 4 5 6 7 8 9 10 11 12 Suggest 3 x 2.5mm 2 FU 25A 3 x 2mm 2 black white green POWER FEED 220V 1~60Hz 0.75mm 2 KM1 KM2 KM1 KM2 C 13 14 12 M2 1~ green M1 1~ black white brown blue 1 3 3 2 4 8 12 U1 U2 2mm 2 QS SA1 L L[...]

  • Page 31

           Electr i cal Comp onen t Inde x Page 30, Figure 34. Page 30, Figure 36. Page 30, Figure 38. Page 30, Figure 37. Page 31, Figure 39. Page 31, Figure 35. Figure 1 .        Fi[...]

  • Page 32

          Figure 35 .        Figure 37 .       ?[...]

  • Page 33

           Figure 39 .             ?[...]

  • Page 34

           13 12 10 7 4 3 9 8 6 5 2 1 4 37 12 10 36 13 38 39 40 41 42 42 43 44 35 34 33 32 15 9 31 30 29 28 27 25 26 29 28 24 25 17 23 22 16 15 14 9 11 10 8 6 5 2 1 3 4 7 9 12 13 18 19 20 19 21 38-1 T able P ar ts Brea k do wn[...]

  • Page 35

          T able P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0484001 HANDLE 23 PB157M HEX BOLT M12-1.75 X 130 2 P0484002 HANDWHEEL 24 P0484024 GIB 3 PSS03M SET SCREW M6-1 X 8 25 P0484025 GIB ADJUSTING SCREW 4 P0484004 PIN 26 P0484026 SADDLE 5 P0[...]

  • Page 36

          Col u mn Pa r ts Break do wn 147 148 133 132 131 130 109 110 129 128 127 126 125 135 134 102 101 146 145 144 141 143 142 140 139 137 138 136 124 123 122 121 120 119 118 107 106 108 105 104 103 109 110 111 112 113 114 117 115 116 115-1 115-2 115-3 115-4 1[...]

  • Page 37

          Col u mn Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PB06M HEX BOLT M 8-1.25 X 12 123 P0484123 SPRING BASE 102 P0484102 SADDLE WAY PROTECTOR 124 P0484124 LEAD SCREW NUT 103 P0484103 COLUMN 125 P0484125 HEADSTOCK MOUNT 104 P0484104 GEA[...]

  • Page 38

          Head P ar ts Break d o wn, Pa r t A A 274 261 262 260 263 264 273 267 266 268 272 271 269 270 259 258 256 257 255 253 254 252 251 250 249 248 234 235 236 237 238 239 208 240 208 207 241 275 276 277 278 279 280 281 214 213 212 222 233 232 231 230 229 228 [...]

  • Page 39

            Head P ar ts Break d o wn, Pa r t B 302 303 304 305 306 307 308 309 310 311 312 313 314 314 315 316 317 318 319 320 321 322 323 324  [...]

  • Page 40

          Head P ar ts Li st REF PART # DESCRIPTIO N REF PART # DESCRIPTIO N 201 P0484201 MOTOR 1-1/2HP 220V/60HZ/1-PH 244 P0484244 PIN 201-1 P0484201-1 MOTOR J UNCTION BOX COVER 245 PSB05M CAP SCREW M8-1.25 X 50 201-2 P0484201-2 MOTOR J UNCTION BOX 246 P0484246 E[...]

  • Page 41

          Head P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 285 P0484285 FEED BASE 305 P0484305 FEED COVER 286 P0484286 SHAFT 306 PSB31M CAP SCREW M8-1.25 X 25 287 P0484287 PIN 307 P0484307 WORM WHEEL 288 PS17M PHLP HD SCR M4-.7 X 6 308 P0484308 HAN[...]

  • Page 42

                Label P lace ment Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any l[...]

  • Page 43

                             1 ye ar  ?[...]

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    CUT ALONG DOTTED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # ___[...]

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    T APE ALONG EDGES- - PLEASE DO NOT ST APLE FOLD ALONG DOT TED LINE FOLD ALONG DOT TED LINE GRI ZZ L Y I NDUS TRIAL , I NC. P .O. BOX 20 6 9 BEL LINGHAM, W A 98227 -2069 Pla ce Stamp Here N a m e _______________________________ S t r e e t_______________________________ C i ty ______________ S t a t e ______Z i p ______ Send a Grizzly Catalog to a f[...]

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