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Grizzly G0477 manual

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Table of contents for the manual

  • Page 1

    MO DE L G0 4 7 7 1 5 " P L A NE R / MO U L DE R O W NER'S M ANU AL COPYRIGHT © APRIL , 2 00 6 BY GRIZ ZL Y INDUSTRIAL , INC. W AR NI NG : NO PO RT IO N OF TH IS M AN UAL M A Y BE REPR OD UCE D I N AN Y S HA PE OR FOR M W IT HO UT TH E WRI T T EN APPROV AL OF G RI Z ZL Y I NDU ST RI AL , I NC. #JK8 06 6 PRINTED IN CHINA[...]

  • Page 2

     ?[...]

  • Page 3

    T ab le o f Co nt ents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ...........................[...]

  • Page 4

    -2 - Mo del G04 77 1 5 " Planer/ Moulder If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at th[...]

  • Page 5

    Model G0 4 77 1 5" Plane r/ Mould er -3 -                        ?[...]

  • Page 6

    - 4- M odel G0477 1 5 " Planer/ Moulder        ?[...]

  • Page 7

    Model G0 4 77 1 5" Plane r/ Mould er -5 - Figure 1. G0477 Component and Control Identification. A. Infeed/Outfeed Roller Height Adjuster B. ON/OFF Switch C. Circuit Breaker Reset Button D. Return Rollers E. Headstock Height Hand Crank F. Cutterhead Lock G. Tool Storage H. Depth-of-cut Gauge I. Preset Depth Gauge Identi fi cat ion A B C D E G I[...]

  • Page 8

    - 6 - Model G 04 77 1 5 " Planer/M oulder 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wear non[...]

  • Page 9

    Model G0 4 77 1 5" Plane r/ Mould er - 7 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master [...]

  • Page 10

    -8- Model G0 4 77 1 5" Plane r/ Mould er A ddit ion al Safe t y for P laner / Mou lders No list of safet y guidelines can be complete. E ver y shop environment is diff erent . Alwa ys consider safet y first , as it app lies to your individual working c onditions. Use this and other machiner y with c aution and resp ect . Fail ure to do so coul[...]

  • Page 11

    Model G0 4 77 1 5" Plane r/ Mould er -9 - Figure 2 . T ypical t ype 5 - 1 5 plug and receptacle. Serious p ersonal injur y could occur if y ou connect the machine to the power source before you have complete d the set up pro - cess . D O N OT conne ct t he machine to the power source until instructed to do so. 1 1 0 V Operati on Am per age Dra[...]

  • Page 12

    - 1 0 - M odel G0 4 7 7 1 5" Planer/ Moulder W e ar safet y glas ses dur- ing t he entire set up pro - cess ! Th is ma ch ine pr es e nt s se ri ou s i nju r y ha z ar d s to untr ained users . Read through this e ntire m anu - al to be come familiar with the controls and op era - tions befor e star ting th e machine ! Set Up Safe t y SE CTION[...]

  • Page 13

    Model G0 4 77 1 5" Plane r/ Mould er - 1 1 - In v en t or y After all the par ts ha ve been remo ved from the two box es, you should have the following items: Inv entor y ( Figure 3 ) Qt y A . Long F rames .............................................. 2 B. Shor t F rames .............................................. 2 C. Plain Legs .........[...]

  • Page 14

    - 1 2- Model G0 4 7 7 1 5" Planer/ Moulder Fl oor Loa d Refe r to the M achine Dat a She et for t he weight and footprint spe cifi cation s of your machine. Some floors ma y requir e additional reinfo rcement to sup por t both the machine and operator . Wo rki ng Cle ara nce s Consider existing and anticipated need s, size of mate rial to b e [...]

  • Page 15

    Model G0 4 77 1 5" Plane r/ Mould er - 1 3 - Stand Ass embl y The stand for t he Mod el G04 77 must be assem- bled before the planer/moulder c an be mounted on it. It ma y be helpful to re fer to the St and Breakdown on Page 3 5 d uring t his procedure. Compone nts and Hard ware Ne ede d : Qt y Notched Legs * ..................................[...]

  • Page 16

    - 1 4- M odel G04 77 1 5" Planer/ Moulder Mou n tin g P la ner / Mou lder on St an d Components and Hardware Needed: Hex Bolts M8-1.25 x 80 ..................................... 4 Flat Washers 8mm ............................................ 8 Hex Nuts M8-1.25 ............................................. 4 To mount the planer/moulder to the s[...]

  • Page 17

    Model G0 4 77 1 5" Plane r/ Mould er - 1 5 - T est Ru n Once the assembly is complete, test run your machine to make sure it runs properly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page 25 . If you still cannot remedy a [...]

  • Page 18

    - 1 6 - Mo del G04 77 1 5" Planer/M oulder Damag e to your eyes, lungs, and ear s could re su lt f ro m usi ng t his m ac hi ne w it ho ut prope r pr otective g ear . Alway s wear s afet y glasses , a re spirator , and hearing protection when op erating this machine. Lo o s e h ai r a n d c lo t h - ing could g et caught in machiner y and c au[...]

  • Page 19

    Model G0 4 77 1 5" Plane r/ Mould er - 1 7 - Note: If the cut is too heavy and bogs down the planer/moulder, turn the planer/moulder OFF immediately, allow it to come to a com- plete stop, remove the workpiece, and repeat Steps 3–5 . 6. Measure your workpiece thickness and adjust the headstock height as necessary to take a lighter or heavier[...]

  • Page 20

    - 1 8 - Model G04 77 1 5 " Planer/ Moulder Headst ock Heigh t A dju stmen t The headstock height can be adjusted via the manual crank handle (used for fine adjustments) or by the power adjustment lever (used for larger headstock movements). The Model G0477 features a height scale (in both inches and mil - limeters) that shows the exact height [...]

  • Page 21

    Model G0 4 77 1 5" Plane r/ Mould er - 1 9 - 3. Place the workpiece below the depth-of-cut gauge, as shown in Figure 15 . 4. Lower the headstock until it reaches the pre- set thickness. The headstock will not be able to move lower than the preset height. 5. If the depth-of-cut gauge reads greater than 3 ⁄ 32 ", repeat Steps 1–4 with a[...]

  • Page 22

    -20- M odel G0 4 7 7 1 5" Planer/ Moulder Mou ld in g Kni v es T o ols Ne ede d : Qt y Wrench 8mm ..................................................... 1 The G04 77 has t wo moulding knife slots. Each slot c an a c commodate two dif ferent moulding knives at the same time. Howe ver , b oth moulding knife slots must be set up identically for a [...]

  • Page 23

    Model G0 4 77 1 5" Plane r/ Mould er - 21 - Set ti ng Up Mou ldi ng Gu ide Fen ce Compone nts and Hard ware Ne ede d : Qt y Wing Bolts 1 ⁄ 4 -20 x 1 1 ⁄ 4 " ...................................... 4 Flat Washers 1 ⁄ 4 " ................................................ 4 Cap Screw M5-.8 x 60 ......................................[...]

  • Page 24

    -22- Model G04 77 1 5 " Planer/M oulder Figure 22. Guide Fence Plan (shown at approx. 30% size).                ?[...]

  • Page 25

    Model G0 4 77 1 5" Plane r/ Mould er -23- G4520–G4564 Moulding Knives Select from this terrific assortment of casing, baseboard, crown moulding and detail cutters. Knives come in sets of three. SE CTION 5 : A C CE SSORIE S G4561 G4548 G4564 G4550 G4549 G4541 G4522 G4521 G4547 G4540 G4546 G4559 G4563 G4562 G4542 G4543 G4557 G4558 G4527 G4529 [...]

  • Page 26

    -2 4- M odel G0477 1 5 " Planer/ Moulder Alwa ys disconnec t power to t he mac hi ne be fo re per forming maintenance. Failure to do this m ay result in s erious p erson - al injury . SE CTION 6 : MAINT ENA NC E For optimum per formance from your machine, follow this maint enance schedule and refer to an y specific instr uctions gi v en in thi[...]

  • Page 27

    Model G0 4 77 1 5" Plane r/ Mould er -25- Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement parts or you are unsure of you r repair skills, then feel free to c all our T e chnical Supp or t at ( 57 0) 54 6 -96 63. SE CTION 7 : SE R VIC E T rou bles hoo ti ng Gu ide [...]

  • Page 28

    -26- Mo del G04 77 1 5" Planer/M oulder Pl ane r/M oul der Op era tio ns Symptom Possible Cause Possible Solution Exce ssi ve sni pe (g ouge in the end of the boar d that is u neven wit h th e res t of the c ut). Not e : A s mall amou nt of s nip e is i nevi- tab le w ith all type s o f p laners. The key is min im izing it as muc h as pos si b[...]

  • Page 29

    Model G0 4 77 1 5" Plane r/ Mould er - 27 - Ch ang i ng P la ni n g Kni v es Planing knives are ra zor sharp ! Alway s han - dle the planing k nives with the magnet s included with this machine. Failure to h eed this warning can r esult in serious injury ! T o ols Ne ede d : Qt y Wrench 10mm ................................................... [...]

  • Page 30

    -28- Model G 04 77 1 5 " Planer/M oulder Ch ang i ng Belts T o ols Ne ede d : Qt y Hex Wrench 4mm .............................................. 1 Hex Wrench 5mm .............................................. 1 The Model G0477 features two ribbed belts, shown in Figure 26 , that are generally good for the life of the machine. However, there ar[...]

  • Page 31

    Model G0 4 77 1 5" Plane r/ Mould er -29- NO T ICE DO NOT let the chain fall off the sprock- ets—returning it to its proper location with - out changing the table adjustments can be very difficult. Figure 27 . Und erside of table. Cap Screws Idler Bracket 5. For each corner of the headstock that needs to be re-aligned, rotate the relevant sp[...]

  • Page 32

    -3 0 - Model G0 4 77 1 5" Plane r/ M oulder Elect ri cal Com ponen ts Figure 29. Rear of powe r switch and circuit break er (switch as sembly inv er ted). Power Switch Circuit Breaker[...]

  • Page 33

    Model G0 4 77 1 5" Plane r/ Mould er -3 1 -             ?[...]

  • Page 34

    -32- Model G0 4 77 1 5" Planer/ Moulder G0 4 7 7 B ody Break do wn                            ?[...]

  • Page 35

    Model G0 4 77 1 5" Plane r/ Mould er -33 -                                     ?[...]

  • Page 36

    -3 4- Mo del G04 77 1 5" Planer/M oulder                                            [...]

  • Page 37

    Model G0 4 77 1 5" Plane r/ Mould er -35 -                   G0 4 7 7 Stan d Break do wn[...]

  • Page 38

    -3 6 - Model G0 4 7 7 1 5" Planer/ Moulder 33 1 329 323 332 327 326 333 330 328 325 32 4 Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using [...]

  • Page 39

    Model G0 4 77 1 5" Plane r/ Mould er -37 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0477001 CAP (LEFT) 51 PR05M EXT RETAINING RING 15MM 2 PSB04M CAP SCREW M6-1 X 10 52 P0477052 CHAIN 3 P0477003 ROLLER 53 PSB152M CAP SCREW M5-.8 X 65 4 P0477004 SPECIAL CAP SCREW M8-1.25 X 72 54 P0477054 OUTSIDE COVER 5 P0477005 HANDLE CAP 55 P6002 BALL [...]

  • Page 40

    -3 8- Mo del G04 77 1 5" Planer/M oulder REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P0477101 PLUG 151 P0477151 STEP ROD 102 PSB26M CAP SCREW M6-1 X 12 152 PN02M HEX NUT M10-1.5 103 PW03M FLAT WASHER 6MM 153 P0477153 SET PLATE 104 P0477104 FAN 154 PSB50M CAP SCREW M5-.8 X 10 105 P0477105 FAN SHAFT 155 P0477155 BUSHING 106 PHTEK36M TAP SC[...]

  • Page 41

    Model G0 4 77 1 5" Plane r/ Mould er -39 - REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0477201 SPROCKET 251 P0477251 BEARING RETAINER 202 P0477202 CHAIN PROTECTOR 252 PFB14M FLANGE BOLT M5-.8 X 12 203 PSS16M SET SCREW M8-1.25 X 10 253 P0477253 SPINDLE WASHER 204 P0477204 ROLLER BLOCK 254 P0477254 SPROCKET 205 P0477205 ROLLER 255 PW05M F[...]

  • Page 42

    - 40 - Mod el G04 77 1 5 " Planer/ Moulder REF PART # DESCRIPTION REF PART # DESCRIPTION 301 P0477301 MOTOR 2-1/2HP, 110V 316 PFN01M FLANGE NUT M8-1.25 301-1 P0477301-1 CARBON BRUSH 317 PB82M HEX BOLT M8-1.25 X 80 301-2 P0477301-2 BRUSH CAP AND SPRING 318 PN03M HEX NUT M8-1.25 302 PN01M HEX NUT M6-1 319 PW01M FLAT WASHER 8MM 303 P0477303 BAG C[...]

  • Page 43

    Model G0 4 77 1 5" Plane r/ Mould er - 4 1 - Grizzly Industrial, Inc. warrants every produ ct it sells for a peri od of 1 year to t he original purchaser from the date of purchase. This warranty do es not apply to d efects due direct ly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This i[...]

  • Page 44

    [...]

  • Page 45

             ?[...]

  • Page 46

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