Grizzly G0471 manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © JULY, 2005 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #EW7400 PRINTED IN CHINA A I R C O M P R E S S O R MODEL G0471 INSTRUCTION MANUAL[...]

  • Page 2

    [...]

  • Page 3

    Table of Contents INTRODUCTION ..................................................................................... 2 Foreword ........................................................................................... 2 Machine Data .................................................................................... 2 Contact Info ...............[...]

  • Page 4

    Model G0471 3 HP Air Compressor - 2 - INTR ODUCTION If you have any comments regarding this manual, please write to us at the following address: Grizzly Industrial, Inc. C/O Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069 Most importantly, we stand behind our tools. If you have any service questions or parts requests, please call or[...]

  • Page 5

    Model G0471 3 HP Air Compressor - 3 - SE CTION 1 : S A FET Y Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. This symbol is used[...]

  • Page 6

    Model G0471 3 HP Air Compressor - 4 - 7. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area. 8. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys. Shut off air supply before leaving shop. 9. NEVER LEAVE UNATTENDED TOOL CONNECTED TO AIR. DO NOT leave before relievin[...]

  • Page 7

    Model G0471 3 HP Air Compressor - 5 - A ddi tiona l Safet y Instr ucti ons fo r Air Compress ors No lis t o f safe ty gui deli nes ca n be com ple te. Ever y e nviro nme nt i s di f- fe ren t. A lways co nsid er s afe ty f irst , as i t a pp lies to your i ndiv idua l work- ing c ondi tio ns. U se thi s and o the r mac hine r y wit h ca utio n an d[...]

  • Page 8

    Model G0471 3 HP Air Compressor - 6 - SE CTION 2 : CIRC UIT RE QUIREMENTS Figure 1. Typical NEMA 6-20 plug and receptacle. Se riou s pe rson al in jur y coul d occ ur if you c onn ect th e m achi ne to t he powe r sou rce b efo re you have c om - pl ete d the s et up p roc ess . DO N OT con nec t t he ma chin e to the pow er sou rce unt il i nstr u[...]

  • Page 9

    Model G0471 3 HP Air Compressor - 7 - Ext ens io n Cord s We do not rec omm end the use of ex ten - sio n co rds on 220V e qui pmen t. In stead, arr ange t he pl acem ent of yo ur equ ipme nt and the insta lled wiring to e limi nate t he nee d fo r ex tens ion cor ds. If you fi nd it ab sol ute ly ne ces sa r y to use an ex tens ion cor d at 2 20V [...]

  • Page 10

    Model G0471 3 HP Air Compressor - 8 - Unpa cki ng SE CTION 3 : SET UP Y our air co mpre sso r lef t our war ehou se in a care full y p acked c rate or box. I f yo u dis - cover the a ir co mpre ssor is da mage d af ter you have sig ned for delive ry, plea se imme - di ately cal l Custo mer Servi ce at (570) 546 - 96 63 for advic e. Save th e c ont [...]

  • Page 11

    Model G0471 3 HP Air Compressor - 9 - Figure 2. Model G0471 inventory. B C D A Af ter yo u have unp acked t he c ar ton you sho uld fin d th e fo llowi ng. Mo del G 0471 Inve ntor y (F igur e 2 ) A. Compressor. ........................................ 1 B. Wheels ................................................ 2 C. Handle .........................[...]

  • Page 12

    Model G0471 3 HP Air Compressor - 10 - Figure 6. Proper oil level. 6. Remove the oil breather (inset in Figure 6 ) on top of the crankcase and add compressor oil, or ISO 100/SAE 30W non-detergent oil, to the crankcase. The oil level should be in the center of the sight glass as shown in Figure 6 . NOTICE Neve r run th is co mpr ess or wi tho ut a f[...]

  • Page 13

    Model G0471 3 HP Air Compressor - 11 - P lacemen t Do not p lac e th e co mpr ess or nex t t o fla mma ble l iqui ds or g as ! T he co m- pr ess or motor and air sup ply pip e ca n re a ch hi gh t em pe r atu re s an d cau se t he fl amma ble gas to ignit e. Kee p work ar ea cl ear fr om fla mma ble ga s wh en usin g th e c omp res sor. Whe n deter[...]

  • Page 14

    Model G0471 3 HP Air Compressor - 12 - Operation Safety SE CTION 4 : OP E RA TIONS Lon g t erm expo sur e to th is m achi ne may cau se he arin g loss . T o pr ote ct yo ur h e ar in g , a l way s we a r A NS I ap prove d ear pr otec tio n whe n ope rat- ing thi s ai r c ompr es sor. Op er at ing th is eq uip me nt has th e pot ent ial fo r flyin g[...]

  • Page 15

    Model G0471 3 HP Air Compressor - 13 - 6. Close the drain valve ( Figure 8 ) to allow the tank to build up pressure. 7. Check the tank pressure gauge ( Figure 9 ) to see that the tank pressure climbs to approximately 110-120 PSI (around 8 BAR) and turns OFF . Note : If the compressor does not turn OFF before reaching 120 PSI, flip the AUTO/OFF swit[...]

  • Page 16

    Model G0471 3 HP Air Compressor - 14 - Whe n c hoo sing air to ols, c onsi der th e amo unt of ai r u sed (c ubi c feet pe r m in- ute or CFM ) by t he to ol. N aile rs a nd sta ple gun s have a low CFM r equi reme nt bec ause they us e air i n sh or t bur sts. A pai nt sp rayer or a p neum atic gri nder use s a m ore c ont inuo us s tream of air r[...]

  • Page 17

    Model G0471 3 HP Air Compressor - 15 - Always di scon nec t t he air ho se f rom too ls wh eneve r n ot in use or w hile se r v ic in g ! D uri ng mai nt e na nc e , a too l con nec te d to ai r may ope rat e ac ci d en ta ll y, cau si ng s e ri ous pe r - son al injur y ! Wh en s torin g you r air co mpr ess or , fo l- low the se gui del ines : 1.[...]

  • Page 18

    Model G0471 3 HP Air Compressor - 16 - SE CTION 5 : MAINTEN ANCE Schedu le Fo r o pt im um pe r fo rm a nc e f ro m yo ur mac hine, fo llow th is main tenan ce sc hed - ule an d ref er to any sp eci fic in stru ct ions give n in th is s ec tion . Dai ly 1. Check the oil level! Use the sight glass on the crankcase to make sure the oil reservoir is a[...]

  • Page 19

    Model G0471 3 HP Air Compressor - 17 - Mon thl y Af ter the first 50 worki ng hours or 30 days, per for m t he follow ing main tenan ce: 1. Change the oil in the air compressor pump as described in Changing Oil on Page 21 . Qua rte rl y Af ter ever y 3 00 worki ng ho urs or 3 mo nths , per for m t he follow ing main tenan ce: 1. Change the oil in t[...]

  • Page 20

    Model G0471 3 HP Air Compressor - 18 - Main tenan ce Notes Dat e Thi s page i s for tr ack ing o il cha nge s a nd ot her mai ntena nce p roc e- dure s to en sure that th ey are per for med at the sc hedu led inter va ls.[...]

  • Page 21

    Model G0471 3 HP Air Compressor - 19 - SE CTION 6 : SER VICE Thi s sect ion is prov ide d for your conveni enc e —i t is not a sub stit ute for the Griz zly Ser v ice Dep ar tmen t. If you ne ed he lp tr oub lesh ooti ng, re pla cing par ts, or yo u are un sure of how to per for m t he pro ced ures in t his se ct ion, th en feel fr ee t o c all o[...]

  • Page 22

    Model G0471 3 HP Air Compressor - 20 - Sym ptom Pos sibl e C ause Pos sibl e S olut ion Lou d re peti tio us n oise co ming fro m air co m - pres sor. 1 . Pulley sets crews or keys are mis sing or loo se. 2. Mot or f an i s hi tt ing the cover. 1 . Ins pec t keys and set- scr ews. Repl ace or tig hten if nec ess ar y . 2. A djus t fa n c over mo un[...]

  • Page 23

    Model G0471 3 HP Air Compressor - 21 - Figure 15. Oil drain cap screw. 5. Replace the oil drain cap screw and remove the oil breather fill plug shown in Figure 16 . Sym ptom Pos sibl e C ause Pos sibl e S olut ion Air leaks from pressure switch. 1. Faulty check valve. 2. Faulty pressure switch. 1. Repair the check valve (see Page 22 ). 2. Replace p[...]

  • Page 24

    Model G0471 3 HP Air Compressor - 22 - Fi xi n g Air Leaks Air lea ks w ill caus e l ow a ir outp ut and inc reas e th e t ime the c omp ress or m ust run . To find air leaks: 1. Turn the compressor OFF when the tank is fully pressurized and unplug the compressor. 2. Listen for the sound of air to find fittings that may be leaking. 3. Spray the sus[...]

  • Page 25

    Model G0471 3 HP Air Compressor - 23 - The p ress ure swi tch ha s bee n fact or y set for the high est PSI tha t i s safe for this co mpre ssor. The pre ssur e switc h ensure s the com - pres sor w ill s hut O FF whe n the air t ank reac hes ma xim um PSI . P ressu re Switc h Figure 2 0. Pressure adjustment screws. 5. Turn the black plastic pressu[...]

  • Page 26

    Model G0471 3 HP Air Compressor - 24 - Chan gi ng V - Belt Make sure the V-belt is properly tensioned. If the V-belt is too tight, the motor could overheat and cause machine damage or fire. If the V-belt is too loose, the belt will slip on the pulley and cause belt damage and compressor inefficiency. Figure 2 1. Belt guard mounting bolts. Figure 2 [...]

  • Page 27

    Model G0471 3 HP Air Compressor - 25 - Ser vice Not es[...]

  • Page 28

    Model G0471 3 HP Air Compressor - 26 - G0 4 7 1 Parts Break do wn                                         ?[...]

  • Page 29

    Model G0471 3 HP Air Compressor - 27 - G0 4 7 1 Parts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0471001 CRANKSHAFT 53 P0471053 SPECIAL WASHER 2 P6205 BALL BEARING 6205 54 P0471054 CONNECT 3 P0471003 CONNECTING ROD 55 P0471055 COMPRESSION NUT 4 P0471004 POSITION PIN 56 P0471056 PRESSURE GAUGE 5 PSB12M CAP SCREW M8-1.25 X 40 57 P0471057 [...]

  • Page 30

    Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warr[...]

  • Page 31

    WARRANTY CARD Name _________________________________________________________________ Street _________________________________________________________________ City _______________________ State _________________________ Zip _________ Phone # ____________________ Email ________________________ Invoice # _____ Model # ____________________ Order # ____[...]

  • Page 32

    FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend: Place Stamp Here[...]