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Grizzly G0460 manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © J ANUARY , 2007 BY G RIZZL Y INDUSTRIAL, INC. W ARN IN G: NO PORT ION OF THI S MA NUAL M A Y B E RE PRODUC ED I N AN Y S HAPE OR FOR M W ITHO UT T HE W RIT TE N APPROV AL OF G RIZ ZL Y IN DUST RIAL , INC. # TR81 29 PRINTED IN T AIW AN MO DE L G0 460 / G0 46 1 1 2 " SL IDING T A B L E S A W O WNER'S MANU AL[...]

  • Page 2

     ?[...]

  • Page 3

    T able o f Con t ents INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 Machine Data Sheet ...................................... 3 Machine Data Sheet ...................................... 3 Identifica[...]

  • Page 4

    -2 - G04 60 /G0461 1 2" Sliding T able Sa w If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com We stand behind our machines. If you have any service questions or parts requests,[...]

  • Page 5

    G046 0/ G046 1 1 2" Sliding T able Sa w -3 - Overall Dimensions: Overall Size (with Cross Slide Fence and Sliding Table Extended) ..................................................... 132" W x 136" D x 48" H Table Height .............................................................................................................[...]

  • Page 6

    - 4- G046 0/ G0461 1 2" S l iding T able Saw                   [...]

  • Page 7

    G046 0/ G046 1 1 2" Sliding T able Sa w -5 - Identi f ica tio n A. Flip Stops : Used for quick measurements when crosscutting. B. Crosscut Fence : Used during crosscutting operations. Features a scale and multiple flip-style stop blocks for precise, repeatable crosscutting operations. C. Crosscut Table : Provides a wide, stable platform for su[...]

  • Page 8

    - 6- G0 460 /G04 6 1 1 2 " Sliding T able Saw Q. Riving Knife : Maintains kerf opening during cutting operations. This function is crucial to preventing kickback caused by the kerf clos - ing behind the blade. R. Main Blade (Not Included): Performs the cut - ting operations. S. Scoring Blade (Not Included): Small cutting blade that rotates opp[...]

  • Page 9

    G046 0/ G046 1 1 2" Sliding T able Sa w - 7 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. D O NO T wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and we[...]

  • Page 10

    -8- G046 0/ G046 1 1 2" Sliding T able Sa w 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure oper - ation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, mas[...]

  • Page 11

    G046 0/ G046 1 1 2" Sliding T able Sa w -9 - Safe t y Ins tr ucti on s fo r Sl id i ng T able Sa w s 7 . RIP FE NCE U SA GE. When using the crosscut fence , t he workpie ce should neve r contact the rip fence while the saw blade is cut ting. 8. S T ALLED BL ADE. T urn the saw OFF before " fr eeing" a stalled saw blade. 9. A WK W ARD [...]

  • Page 12

    - 1 0- G 0460 /G0 46 1 1 2" Sliding T able Sa w Tips to reduce the likelihood of kickback: • Never attempt freehand cuts. If the workpiece is not fed perfectly parallel with the blade, a kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece. • Make sure the riving knife is always aligned with the b[...]

  • Page 13

    G046 0/ G046 1 1 2" Sliding T able Sa w - 1 1- The following is a list of common definitions, terms and phrases used throughout this manual. Be come familiar with these terms f or assembling, adjusting or opera ting this machine . Y our safe t y is VER Y impor tant to us at G rizzly! Arbor : A metal shaf t extending from the dr iv e mechanism [...]

  • Page 14

    - 1 2 - G046 0/ G046 1 1 2" Sliding T able Sa w Serious persona l injur y could o ccur if you connect the machine to t he power source before you hav e complete d th e setup pro - cess . DO NOT connec t th e machine to the power source until instructed to do so. Fu ll Loa d Amp era ge D raw G046 0 5 HP 2 20 V 1 -Phase ................... 22 Am[...]

  • Page 15

    G046 0/ G046 1 1 2" Sliding T able Sa w - 1 3- A fire may o ccur if your p articular el ectrical configuration do es not comply with local and state codes . The best w ay to ensure compli - ance is to che ck with y our loc al mun icipalit y or a qualified ele ctrician. Elect rocution or fire could result if t h is machine is no t gr oun de d c[...]

  • Page 16

    - 1 4 - G0460 /G 046 1 1 2 " Sliding T able Saw 5. Remov e t he magnetic s witch cov er . 6. Replace the original magnetic switch assem - bly with the as sembly included in the 440 V conv ersion ki t. Set the d ia l on the new over - load relay t o 1 1 A ( Figure 9 ). 4. Rewi re t he moto r per the diagram on the inside of the motor juncti on [...]

  • Page 17

    G046 0/ G046 1 1 2" Sliding T able Sa w - 1 5- W ear safet y glasses during the entire setup p rocess ! Set up Safe t y SE CTION 3 : SETUP The Mo del G0 460 / G 0461 is a ver y h ea v y m ach ine. Serious p ersonal injur y may occur if safe mov - ing m ethods a re not fol - lowed. T o be safe, get a ss i st a n c e a n d u s e power e quipment[...]

  • Page 18

    - 1 6- G0 460 /G04 6 1 1 2" Sli ding T able Saw Figure 11. Extension table components. A B C In v en t or y After all the par ts hav e been remov ed from the two bo xes , y ou should ha v e the following items included with the base unit of the saw : Inventory ...................................................... Qty A. Large Extension Wing .[...]

  • Page 19

    G046 0/ G046 1 1 2" Sliding T able Sa w - 1 7 - Hardware and Tools • Hex Bolt M10-1.5 x 45 (Leg/Large Wing) .. 1 • Lock Washer 10mm (Leg/Large Wing) ...... 1 • Flat Washer 10mm (Leg/Large Wing) ........ 1 • Cap Screws M8-1.25 x 25 (Large Wing/Table) ..................................... 2 • Lock Washers 8mm (Large Wing/Table) ... 2 ?[...]

  • Page 20

    - 1 8- G04 60 /G0461 1 2" Sliding T able Sa w Hard w are Recog ni ti on Cha r t[...]

  • Page 21

    G046 0/ G046 1 1 2" Sliding T able Sa w - 1 9 - Fl oor L oa d Mo st co mmerc ial f loor s are su itab le for th is machine. Residential floors ma y require additional reinfo rcement to suppor t the mac hi ne and opera - tor . Refe r to the Machine Dat a Sheet on Page 3 for details about the weight and foot print size . Pl ace me nt Consider e [...]

  • Page 22

    -20- G 0460 /G0 46 1 1 2" Sliding T able Sa w Although not required, we r eco mmend t ha t you mount you r new machine to the floor . B ecause this is an optional step and flo o r mat erials ma y va r y , floor mounting hardware is not included. Howe ve r you d ecide to mount your machine, we strongly suggest lev eling the machine with a pre- [...]

  • Page 23

    G046 0/ G046 1 1 2" Sliding T able Sa w - 21 - Ex ten s io n T able s Compone nts and Hardware Ne eded : Qt y Large Extension Wing ....................................... 1 Small Extension Wing w/Set Screws ................ 1 Support Leg w/Hex Bolt & Nut .......................... 1 Cap Screws M8-1.25 x 25 (Small Wing/Table) ..............[...]

  • Page 24

    -22- G0460 /G0 46 1 1 2" Sliding T able Saw Mai n Blade Components and Hardware Needed: Qty Blade 12" (Not Included) .................................... 1 Riving Knife ........................................................ 1 T o install the blade : 1. DISCONNECT SAW FROM POWER! 2. Open the cabinet and remove the red motor support bolt,[...]

  • Page 25

    G046 0/ G046 1 1 2" Sliding T able Sa w -23- 4. Align the square tube w/scale parallel with the top of the table and secure it with the five cap screws, flat washers, and hex nuts (see Figure 27 ). Note: Two of the cap screws attach directly into the table without washers or hex nuts. 5. Slide the rip fence body onto the rail and move it all t[...]

  • Page 26

    -2 4- G0 460 /G04 6 1 1 2 " Sliding T able Saw 7. Slide the rip fence all the way onto the clamp- ing plate ( Figure 29 ) and secure it by rotat- ing the locking handle on top of the rip fence body. 8. Raise the blade all the way up and adjust it to 90°. 9. Remove the stop screw on the left hand side of the rail, and slide the fence over unti[...]

  • Page 27

    G046 0/ G046 1 1 2" Sliding T able Sa w -25- 15. Check if the bottom of the rip fence rests on the surface of the table. Note: The rip fence will scratch the table if the ride height is not adjusted correctly. — If the rip fence DOES NOT rest on the table, then the fence is correctly adjusted. — If the rip fence rests on the table, loosen [...]

  • Page 28

    -26- G0 460 /G04 6 1 1 2 " Sliding T able Saw Figure 37. Set screws for adjusting riving knife. 7. Slide the table all the way forward to access the blade arbor. 8. Loosen the flange bolt securing the lower blade guard, slide the flange bolt up, and pull open the lower blade guard. 9. Loosen the riving knife center bolt and remove the riving k[...]

  • Page 29

    G046 0/ G046 1 1 2" Sliding T able Sa w - 27 - Figure 38. Typical scoring blade with shims. Sco ri n g Bla de Most scoring blade sets cons ist of an inner and outer blade and internal shims. The shims are provided so the sc o ring blade thickness can be adjusted to match the ker f thick n ess of the main blade. The requi rements for the G0460 [...]

  • Page 30

    -28- G04 60/ G0461 1 2" Sliding T able Sa w Figure 41. Fence against blade as a guide for aligning the scoring blade. 5. Use the adjustment controls to move the scoring blade so that the rip fence can touch both the scoring blade and the main blade. 6. Install the riving knife, making sure it is aligned with the blades. 4. Remove the stop scre[...]

  • Page 31

    G046 0/ G046 1 1 2" Sliding T able Sa w -29- 2. Place a framing square along the edge of the sliding table and use the crosscut fence adjustment screw ( Figure 45 ) to align the fence perpendicular to the sliding table. Note: Refer the instructions on Page 47 for additional details on making the fence per - pendicular. Figure 45. Crosscut fenc[...]

  • Page 32

    -3 0- G0 460 /G0461 1 2" Sliding T able Saw 3. Thread the knobs onto the T-bolts to secure the crosscut fence. 4. Unlock the fence extension and slide the flip stops into the fence as shown in Figure 46 . Figure 46. Stop block installation. F ence Scale Al i gn men t Before operation, align the 0" mark on the rip fence s cale with the rig[...]

  • Page 33

    G046 0/ G046 1 1 2" Sliding T able Sa w -3 1 - Before sta rting the saw , make sure y ou hav e per f ormed the preceding assembly and adjust ment instructions, and you hav e read through the re st of the manual and are familiar with the various functions and safet y featur es on this machine . Failure to follow this warning could result in ser[...]

  • Page 34

    -32- G046 0/ G046 1 1 2" Sliding T a ble Saw Operati on Safe t y SE CTION 4 : OP ERA TIONS Damag e to y our eyes, lungs, and ears could re sult fro m usin g thi s mac hine wit hout prope r prote ctiv e ge ar . Alway s wear safet y glasses , a respirator , and hearing protection when operat i ng this machine . Lo os e h air and clo th - ing cou[...]

  • Page 35

    G046 0/ G046 1 1 2" Sliding T able Sa w -33 - Figure 48. Internal blade guard exposed. 4. Place a hex wrench in the hole in the arbor of the blade you wish to change to prevent the arbor from rotating, then use the arbor wrench to remove the arbor nut and flange. Note: The arbor nut on the main blade has left hand threads and loosens by turnin[...]

  • Page 36

    -3 4- G046 0/ G046 1 1 2" Sliding T a ble Saw Figure 52. Edge shoe and hold-down placement. Hold- down Edge Shoe 2. Slide the protection block on the end of the crosscut fence against the blade teeth to cali - brate the scale, then tighten the lock knob. Note: The scale will not be accurate if the protection block has been cut. 3. Set a flip s[...]

  • Page 37

    G046 0/ G046 1 1 2" Sliding T able Sa w -35 - Ri p cutt in g with the rip f en ce: 1. Remove the crosscut fence. 2. Use the table lock ( Figure 53 ) to lock the slid- ing table into a stationary position . (To lock the sliding table, you have to engage the lock and center the table in front of the machine. The table will automatically lock whe[...]

  • Page 38

    -3 6- G04 60 /G0461 1 2" Sliding T able Sa w Figure 59. Crosscutting workpieces using the rip fence as a cut-off gauge. This machine can also crosscut work pieces while using the rip fence as a c ut -of f gauge ( Figure 59 ). Dete rmine which cutting operation will be best suited for the work piece to be c rosscut. — If you will be crosscutt[...]

  • Page 39

    G046 0/ G046 1 1 2" Sliding T able Sa w -37 - Cr oss cu tti ng fu ll siz e pan els : 1. Install the crosscut fence in the forward mounting points shown in Figure 60 and lock it in place. 2. Check to make sure the fence is at 90° and adjust it as described in Squaring Crosscut Fence to Blade on Page 47 if necessary. 3. Set either flip stop to [...]

  • Page 40

    -3 8- G046 0/ G046 1 1 2" Sliding T able Sa w Figure 65. Example of miter cutting operation. The miter fence allows miter c uts from 0° to 9 0° . The table mount ed mi t er scale has a resolution of 1 ° . To perform a miter cut: 1. Slide the crosscut table to the front edge of the sliding table and lock it in place. 2. Install the fence as [...]

  • Page 41

    G046 0/ G046 1 1 2" Sliding T able Sa w -39 - SE CTION 5 : A CCE SSORIE S Figure 66. H3308 SHOP FOX ® Push Stick. H3308— SHOP FOX ® Push Stick Measuring 13 1 ⁄ 2 " overall, this push stick allows the operator to keep their hands at a safe distance away from the blade or cutter. Figure 67. G3445 Precision Saw Tool. G3445—Precision [...]

  • Page 42

    - 40- G 0460 /G0 46 1 1 2" Sliding T able Sa w G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop. If you already have a pair, buy extras for visitors or employees. You can't b[...]

  • Page 43

    G046 0/ G046 1 1 2" Sliding T able Sa w - 4 1 - SE CTION 6 : MAINT ENA NC E Alwa ys disconnect power to t he ma chin e b efor e per forming maintenanc e. Failure to do this may result in se ri ous p erson - al in jur y . For optimum per f ormance from your machine, follow this maint enance s chedule and refe r to any specific instruct ions giv[...]

  • Page 44

    - 4 2- G0460 / G046 1 1 2" Sliding T able Saw L ubr i cati on The bearings are sealed and pre-lubricated and require no lubrication during their usable life. However, your saw components will operate at their best if the bearing surfaces are kept clean—this is especially important for the trunnion bearings. Lubricate the areas indicated belo[...]

  • Page 45

    G046 0/ G046 1 1 2" Sliding T able Sa w -43 - Revie w the troubleshooting and proc edures in this section to fix or adjust y our machine if a problem de vel- ops. If you need replacement pa r ts or y ou a re unsur e of you r repai r skills, then f eel fr ee to call o ur T ec hnical Suppor t a t (5 70) 546 -9663. SE CTION 7 : SER VICE T rou ble[...]

  • Page 46

    - 44- G0 460 /G04 6 1 1 2 " Sliding T able Saw Symptom Possible Cause Possible Solution Mac hine has vibr ation or noisy oper ation. 1. Motor or component is loose. 2. Motor fan is rubbing on fan cover. 3. Blade is at fault. 4. V-belt(s) worn or loose. 5. Pulley is loose. 6. Motor mount loose/broken. 7. Arbor pulley is loose. 8. Arbor bearings[...]

  • Page 47

    G046 0/ G046 1 1 2" Sliding T able Sa w -45 - T o ensure optimal power transmission from t he motor to the blades, the belts must be in goo d conditio n ( free from cracks, fra ying and w ear ) and operate under proper tension. To change the main blade arbor V-belt: 1. DISCONNECT SAW FROM POWER! 2. Move the blade tilt to 45°, lower the main b[...]

  • Page 48

    - 46- G0 460 /G04 6 1 1 2" S l iding T able Saw 5. Turn the handwheel until the blade and square are flush from top to bottom. 6. Snug the 0° tilt stop nut against the leadscrew nut and tighten the set screw. 7. Recheck the blade with the square to ensure the nut has not been over-tightened. 8. Adjust the blade angle until you hit the 45° po[...]

  • Page 49

    G046 0/ G046 1 1 2" Sliding T able Sa w - 4 7 - Figure 80. Fence adjustment test piece. 3. Use the crosscut fence to cut 1 ⁄ 2 " off of each side of the test piece, then cut side 1 again (make 5 cuts total). 4. Measure the test piece diagonally from cor- ner-to-corner as shown in Figure 80 . — If both measurements are not within 1 ⁄[...]

  • Page 50

    - 48- G0 460 /G0461 1 2" Sliding T able Sa w Figure 85. Measuring gap between the table and the blade. Miter Slot Table Blade 4. Using an adjustable square or a dial indica- tor, measure the distance (A) between the miter slot and the front of the blade as shown in Figure 85 . Note: Use a dial indicator for the most accu- rate results. 5. Rota[...]

  • Page 51

    G046 0/ G046 1 1 2" Sliding T able Sa w -49 - G0 46 0 El ectri cal Com pone nts Motor Wiring Junction Box Wiring Contactor Thermal Overload Relay[...]

  • Page 52

    -50 - G04 60 /G0461 1 2" Sliding T able Sa w G0 46 0 Wi r i ng Dia gra m                            ?[...]

  • Page 53

    G046 0/ G046 1 1 2" Sliding T able Sa w - 5 1 - G0 46 1 Electr ic al Compo nen ts Motor Wiring at 220V Junction Box Wiring Contactor Thermal Overload Relay 220V Switch Shown[...]

  • Page 54

    -52- G046 0/ G046 1 1 2" Sliding T able Saw G0 46 1 Wi ri n g Diag ram at 220 V                          [...]

  • Page 55

    G046 0/ G046 1 1 2" Sliding T able Sa w -53 - G0 46 1 Wi ri n g Diag ram at 4 40 V                          [...]

  • Page 56

    -5 4- G046 0/ G0461 1 2" S l iding T able Saw SE CTION 8 : P ARTS                              Mai n Body[...]

  • Page 57

    G046 0/ G046 1 1 2" Sliding T able Sa w -55 - REF PART # DESCRIPTION 1 P0460001 BODY 2 P0588002 TABLE 3 PW01M FLAT WASHER 8MM 4 PSB13M CAP SCREW M8-1.25 X 30 10 P0460010 COVER PLATE 12 PSB02M CAP SCREW M6-1 X 20 13 P0588013 ADJUSTMENT BOLT COVER 14 PSB26M CAP SCREW M6-1 X 12 15 P0588015 MOTOR COVER 16 PSB49M CAP SCREW M6-1 X 60 40 PN09M HEX NU[...]

  • Page 58

    -56 - G04 60/ G0461 1 2" Sliding T able Sa w                                  Ex ten s io n T able s REF PART # DESCRIPTION REF PART # DESCRIPTION 2 P058800[...]

  • Page 59

    G046 0/ G046 1 1 2" Sliding T able Sa w -57 -                                    [...]

  • Page 60

    -58 - G046 0/ G046 1 1 2" Sliding T able Sa w Sl id i ng T able P arts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 3 PW01M FLAT WASHER 8MM 63 P0588063 BALL KNOB 6 P0460006 SWITCH BASE 64 P0588064 HOLD DOWN ARBOR 8 P0588008 MAG. SWITCH 220V-7.5HP 3Ø & 5HP 1Ø 65 P0588065 PLASTIC HOLD DOWN WASHER 8-1 P0588008-1 MAG. SWITCH REAR COVE[...]

  • Page 61

    G046 0/ G046 1 1 2" Sliding T able Sa w -59 - Cr oss cu t T able                                  ?[...]

  • Page 62

    - 60 - G0460 /G 046 1 1 2 " Sliding T able Saw REF PART # DESCRIPTION 9 PSB01M CAP SCREW M6-1 X 16 20 PSB13M CAP SCREW M8-1.25 X 30 22 PN03M HEX NUT M8-1.25 25 PN02M HEX NUT M10-1.5 29 PN01M HEX NUT M6-1 37 PSB03M CAP SCREW M5-.8 X 8 82 P0460082 CROSSCUT TABLE 84 P0588084 SUPPORT ADJUSTMENT BLOCK 85 PSB04M CAP SCREW M6-1 X 10 86 PSS09M SET SCR[...]

  • Page 63

    G046 0/ G046 1 1 2" Sliding T able Sa w - 6 1 -                              ?[...]

  • Page 64

    - 62 - G04 60/ G0461 1 2" Sliding T able Sa w                             Ri p Fen ce REF PART # DESCR[...]

  • Page 65

    G046 0/ G046 1 1 2" Sliding T able Sa w -63 -                                 [...]

  • Page 66

    - 64- G0 460 /G04 6 1 1 2" Sli ding T able Saw                                [...]

  • Page 67

    G046 0/ G046 1 1 2" Sliding T able Sa w -65 -                               ?[...]

  • Page 68

    - 66 - G0460 /G0 46 1 1 2" Sliding T able Saw Grizzly Industrial, Inc. warrants eve r y produ ct it sells for a period of 1 year to t he original purchaser from the date of purchase. This warranty d oes not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or altera tions or lack of maintenance. This [...]

  • Page 69

    CUT AL ON G DOT TED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # [...]

  • Page 70

    T APE AL ON G EDGES- -PLEASE DO NOT ST APLE FOLD AL ON G DOT TED LINE FOLD AL ON G DOT TED LINE GRI ZZL Y IND USTRIAL , INC. P .O. BO X 20 69 BELLING HAM, W A 982 27 -2 069 Place Stamp Here N a m e _______________________________ S t r e e t _______________________________ C i ty ______________S t a t e ______Z i p ______ Send a Grizzly Ca talog to[...]

  • Page 71

    [...]

  • Page 72

                        [...]