Grizzly G0454 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Grizzly G0454, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Grizzly G0454 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Grizzly G0454. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Grizzly G0454 should contain:
- informations concerning technical data of Grizzly G0454
- name of the manufacturer and a year of construction of the Grizzly G0454 item
- rules of operation, control and maintenance of the Grizzly G0454 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Grizzly G0454 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Grizzly G0454, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Grizzly service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Grizzly G0454.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Grizzly G0454 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    MO DE L G04 53 / G0 454 1 5 " & 20 " M OB IL E P L A NE R S O W NER'S MANU AL                    W AR NI N G : N[...]

  • Page 2

    This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, e[...]

  • Page 3

    T ab le of Con ten ts SECTION 5: ACCESSORIES ......................... 28 SECTION 6: MAINTENANCE ......................... 30    ?[...]

  • Page 4

                           [...]

  • Page 5

           Id e ntification Figure 1.           [...]

  • Page 6

           In ter na l Co mpo nen ts  Figure 2.         ?[...]

  • Page 7

           The information contained herein is deemed accurate as of 5/4/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 [...]

  • Page 8

          The information contained herein is deemed accurate as of 5/4/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2 M[...]

  • Page 9

           The information contained herein is deemed accurate as of 5/4/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 [...]

  • Page 10

           The information contained herein is deemed accurate as of 5/4/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2 [...]

  • Page 11

           F or Y ou r Ow n Safety , Read Inst ru ctio n Man ual Befo re Op era tin g th is M ac hi ne The purpose of safet y symbols is t o at trac t yo ur at tention to possible ha zardous condit ions. This ma nual us es a s eries of symbols and signal wor[...]

  • Page 12

                DISCONNECTING POWER SUPPLY.  Always dis- connect machine from power supply before ser- vicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure [...]

  • Page 13

             A ddi tio nal Safety In str uctio ns fo r P la ners OWNER'S MAN UAL.            ?[...]

  • Page 14

           SE CTION 2 : P O WER SU P P L Y Availability Before installing the machine , consid er the a vail- ability and proxi mit y of the required power supply circuit. If an existing circuit d oes not meet the requirements for this machine, a new c ir[...]

  • Page 15

            Extension Cords W e do not recommend using an extension cord with this machine . If y ou must use an extension cord, only use it if absolut ely ne cessar y and only on a temporar y basis. Ex tension cords c ause voltage dro p , which m a y dam[...]

  • Page 16

            SE CTION 3 : SET UP                ?[...]

  • Page 17

            In v ent or y Box Invent or y: ( Figure 5 ) Qt y A.        B.  [...]

  • Page 18

             The unpainted sur faces of you r machine are coated with a heav y-dut y rust pre venta tive that pre vents corrosion during shipment and storage. This rust prev entativ e works ex tremely well, but it will t ake a lit tle time to c lean. Be p[...]

  • Page 19

           Site Conside rations Figure 6.     X Y Model G0453 X = 42" Y = 28" Model G0454 X = 55 5 ⁄ 8 " Y = 36 5 ⁄ 8 " Feed Direction Dust Port We[...]

  • Page 20

            L if ti ng & Mo v in g Ba se Un it The Mo del G0453 / G0454 is a he av y m a ch in e . Serious p ersonal injury may occur if safe moving method s are not use d. T o be safe, get assistance and use power e quip - ment to move the ship - pin[...]

  • Page 21

            Figure 9.       Figure 10.     4.   [...]

  • Page 22

             12.                 [...]

  • Page 23

             Dus t Co l lectio n DO NOT oper ate the Mo del G 04 5 3 / G 0 45 4 without an ade quate dust collec tion s ystem. This planer creates substa ntial amounts of wood dust w hile ope rating. F ailure to use a dust collection sy stem can re sult i[...]

  • Page 24

            5.              ?[...]

  • Page 25

            SE CTION 4 : O P ERA TIONS Damage to your eyes, lungs, and e ars could re su lt f ro m usi ng t hi s m a chi n e w it h ou t prope r protective gear . Alway s wear safet y glasses, a resp irator , and hearing protection when op erating t his m[...]

  • Page 26

           P lan i ng Ti ps              ?[...]

  • Page 27

            W ood Hardness                  ?[...]

  • Page 28

            Bed Ro ller H ei gh t                ?[...]

  • Page 29

             T ools N e ede d Qt y        [...]

  • Page 30

            SE CTION 5 : A C CE SSO RIE S  Figure 20.      G1 73 8 — Rotacator™ Precision Plane r T o ol ?[...]

  • Page 31

            T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20448—Economy Clear Safety Glasses T20452—"Kirova" Anti-Reflective Glasses T20456—"Dakura" Clear S[...]

  • Page 32

            SE CTION 6 : M AINT ENA NC E Alwa ys disconn ect power to th e m a ch in e b e for e per forming m aintenance. Failure to do this may result in serious person - a l i n j u r y.     ?[...]

  • Page 33

            Lubrication               ?[...]

  • Page 34

             Table Height Chain & Sprockets             [...]

  • Page 35

           SE CTION 7 : SE R VIC E T roubl esho oting Motor & Electrical             ?[...]

  • Page 36

           Motor & Electrical (continued)               [...]

  • Page 37

           Machine Operation (continued)             ?[...]

  • Page 38

             Set ti ng / Repl ac in g K ni ve s Planer kniv es are extrem ely sharp a nd can quickly cause a se rious injury to your hands or fingers . A lway s wear heavy leathe r gl oves when handling these knives to re duce the risk of cut ting injurie[...]

  • Page 39

             5.  Jack Screws (G0453 & G0454):            ?[...]

  • Page 40

           2.          ?[...]

  • Page 41

           T able H ei gh t C hai n Te n s i o n          ?[...]

  • Page 42

            F e ed Rol lers, Ch ip Brea k er & P ressu re Ba r Hei gh ts A & B C D BDC (Bottom Dead Center) Figure 42.      [...]

  • Page 43

             6.               [...]

  • Page 44

            Using Wood Blocks T ools N e ede d Qt y         [...]

  • Page 45

            P osi tio ni ng Ch ip D e fl e c tor          ?[...]

  • Page 46

             4.       Step 3             ?[...]

  • Page 47

            P ul le y A l ig nmen t                  ?[...]

  • Page 48

              SHOCK HAZARD. Working on wiring that is con- nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power [...]

  • Page 49

       REA D EL EC T R ICAL SAFE T Y ON P AGE 46 !       2T1 6T3 NO14 4T2 2T1 6T3 4T2 1L1 5L3 NO13 3L2 17 18 97 98 95 96 A1 A2 A2 OL Relay NHD BTH-25 ON OFF Grnd Contactor NHD 09D 220V NEMA 6-20 Plug (As Recommended) Magnetic ON/OFF Switch Hot Ground Hot [...]

  • Page 50

      READ EL EC T R ICAL SAFE TY ON P AGE 46 !       G0 4 5 4 Wir in g Diag ram 2T1 6T3 NO14 4T2 2T1 6T3 4T2 1L1 5L3 NO13 3L2 17 18 97 98 95 96 A1 A2 A2 ON OFF Grnd Contactor NHD 35D 220V NEMA L6-30 Plug (As Recommended) Magnetic ON/OFF Switch Hot Ground[...]

  • Page 51

             1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 21 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51A 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 86 88 89 90 91 92 9[...]

  • Page 52

            G0 4 5 3 H eads t ock Pa r ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PVMX60 COGGED V-BELT MX-60 57 P0453057 FOAM PIECE 2 P0453002 OIL FILL LABEL 58 PFB09M FLANGE BOLT M6-1 X 10 3 P0453003 CHAIN 06B-1 X 49 31LINKS 59 P0453059 TOP[...]

  • Page 53

            G 0 4 5 3 T a bl e Br e akdo wn 203 204 205 206 207 208 209 210 211 212 213 214 215 216 208 210 209 211 213 207 REF PART # DESCRIPTION REF PART # DESCRIPTION 203 PSS09M SET SCREW M8-1.25 X 20 210 P0453210 GIB 204 PB26M HEX BOLT M8-1.25 X 30 21[...]

  • Page 54

            G0 4 5 3 Col um ns Brea k do wn 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 305 314 320 330 REF PART # DESCRIPTION REF PART # DESCRIPTION 303 P0453303 CHAIN 12.7 A[...]

  • Page 55

            G0 4 5 3 Cabi net St an d B reak do wn 401 402 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430A 431 432 433 434 435 437 438 439 440 441 442 443 444 445 416 428 429 448A 429 441 430A-1 430[...]

  • Page 56

          G0 4 5 3 Cabi net St an d P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 401 P0453401 RUBBER FOOT 430-3 P0453430-3 CAPACITOR COVER 402 P0453402 RELIEF BUSHING 430-4 P0453430-4 RUN CAPACITOR 20UF 250VAC 405 P0453405 UNIVERSAL WHEEL 4[...]

  • Page 57

            G0 4 5 3 G earb o x Break do wn 500A 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 503 541 524 528 542 REF PART # DESCRIPTION REF[...]

  • Page 58

              G0 4 5 3 L abel P laceme nt Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes u[...]

  • Page 59

             G0 4 5 4 H eads t ock Break do wn 1 2 3 3-1 3-2 3-3 3-4 4 5 6 8 9 10 11 12 13 14 15 17 18 19 20 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 70 71 72 73 74 75[...]

  • Page 60

            G0 4 5 4 H eads t ock Pa r ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PVMX60 COGGED V-BELT MX-60 48 P0454048 WORM HOUSING 2 PSB26M CAP SCREW M6-1 X 12 48A P0454048A WORM HOUSING ASSEMBLY 3 P0454003 MAG SWITCH ASSEMBLY 49 P0454049[...]

  • Page 61

             G0 4 5 4 H eads t ock Pa r ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 92 P0454092 SPROCKET 105-2 P0454105-2 TAPERED HEAD SCREW 93 PN01M HEX NUT M6-1 105A P0454105A MOTOR PULLEY V2.09.07 94 PSS25M SET SCREW M6-1 X 20 106 P0453100 C[...]

  • Page 62

            G 0 4 5 4 T a bl e Br e akdo wn 201 202 203 204 205 206 207 208 209 210 211 212 213 204 205 207 214 210 207 REF PART # DESCRIPTION REF PART # DESCRIPTION 201 PB20M HEX BOLT M8-1.25 X 35 208 P0454208 WEDGE DOG 202 PW01M FLAT WASHER 8MM 209 PSS0[...]

  • Page 63

            G0 4 5 4 Col um ns Brea k do wn 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 333 324 REF PART # DESCRIPTION REF PART # DESCRIPTION 303 P0454303 CHAIN 08[...]

  • Page 64

            G0 4 5 4 Cabi net St an d B reak do wn 401 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 429-1 429-2 429-4 429-5 429-6 430 431 432 433 434 436 437 438 439 440 440A 441 442 443 444 415 4[...]

  • Page 65

            G0 4 5 4 Cabi net St an d P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 401 P0453402 RELIEF BUSHING 428 PW01M FLAT WASHER 8MM 404 P0453405 UNIVERSAL WHEEL 429 P0454429 MOTOR 5HP 220V 1PH 405 PN03M HEX NUT M8-1.25 429-1 P0454429-1[...]

  • Page 66

           G0 4 5 4 G earb o x Break do wn 500A 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 504 529 525 543 REF PART # DESCRIPTION REF [...]

  • Page 67

            7 16 118 119 120 121 122 337 445 446 544 545 16 G0 4 5 4 L abel P laceme nt Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the[...]

  • Page 68

             [...]

  • Page 69

    CUT ALONG DOT TED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # __[...]

  • Page 70

    T APE ALON G EDGES- - PLEASE D O NOT ST A PLE FOLD ALONG D OTTED LINE FOLD ALONG D OTTED LINE GRI Z ZL Y I NDUS TRIAL , I NC. P .O . BOX 2 0 69 BEL LINGHAM, W A 98227 -20 69 Pla c e Stamp Here N a m e _______________________________ S t r e e t_______________________________ C i ty ______________ S t a t e ______Z i p ______ Send a Grizzly Catalog [...]

  • Page 71

    W AR R ANT Y A ND R ETU RNS Grizzly Industrial, Inc. warrants eve r y product it sells for a period of 1 year to the original purchaser from the date of pu rchase. This wa rrant y d oes not ap ply to def ect s due directly or ind irectly t o misuse , abuse, negligence, accid ents, repairs or alterations or lack of maintenance . This is Grizzly’ s[...]

  • Page 72

    B uy Di r ect and S ave with Gr izzl y ® – T r usted, Pr oven and a Gr eat V alue ! ~Since 1983~ ORDER 24 HOURS A DA Y! 1-800-523-4777 Visit Our Website Today For Current Specials![...]