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Great Dane TCHR36-15KA manual

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Table of contents for the manual

  • Page 1

    c W ARNING: The Engine Exhaust from t his pr oduct c ontai ns che micals k nown to the St ate of Cal if or nia t o cause cancer , bir th def e cts or othe r repro ductiv e harm. California Pro position 65 W ar ning PC9315 TCU17095 H2 Scamper HG ILLUSTRATED P AR TS LIST AND T ECHNICAL MANUAL North A merican V ersion Litho i n U .S.A.[...]

  • Page 2

    [...]

  • Page 3

    T able of Contents - 1 T ABLE OF CONTENTS All inf or mation, illustrations and specifications in this manual are based on the latest inf ormation at the time of publication. The right is re served to make changes at any time without notice. COPYRIGHT© 2003 Deere & Co. John Deere Worldwide Commercial and Consume r Equipment Division All rights [...]

  • Page 4

    Engi ne/T ra ction D eck Assemb ly - 2 ENGINE/T RACTION DEC K ASSEMBL Y MX1574 3 1 2 3 4 5 10 11 13 18 19 20 21 27 12 20 3 24 3 5 6 7 25 26 8 9 12 3 6 14 8 12 2 16 15 12 15 6 3 17 12 23 22[...]

  • Page 5

    Engi ne/T ra ction D eck Assemb ly - 3 ENGINE/T RACTION DEC K ASSEMBL Y NO TES Ref. No. P ar t No. Description Qty . 1 D28159 Stri p , Rubber (Elec tric S tar t) 1 2 D14081 Nut, 5/16- 18 Lock 4 3 D14246 W asher , 3/8 SA E Flat 9 4 D14203 Nut, 5/16- 18 Center Lock (Elec tric S tar t) 2 5 D14013 Bolt, 3/8-16x1 HHCS 7 6 D14127 Bolt, 1/4-20 x3 /4 HHCS [...]

  • Page 6

    T o p Handles and Contr ol Asse mbly - 4 T OP H ANDLES AND CONTR OL ASSEMBLY MX1574 5 1 2 3 4 5 6 7 9 11 13 14 8 15 16 17 18 19 20 21 22 23 24 26 27 28 29 42 31 32 33 16 34 35 37 38 39 40 41 30 43 44 45 8 7 12 7 33 16 30 32 36 8 10 25[...]

  • Page 7

    T o p Handles and Contr ol Asse mbly - 5 T OP H ANDLES AND CONTROL ASSEMB LY Ref. No. Part No. Description Qty . 1 D14235 Bolt, 5/16 -18x 2- 1/2 Carr ia ge 2 2 D38080 T ube, Grip H andle 2 3 D14150 Screw , 5/16-18x2- 1/4 HHC 2 4 D33030 Spacer , 0.7 5x0.328x0.20 2 5 D38093 Spr ing, T orsion RH 1 5 D38094 Spr ing, T ors ion LH 1 6 D32353 Latch , RH 1[...]

  • Page 8

    Lower Control Li nkage, T op Handl e and Fuel T a nk Suppo r t - 6 LOWER CONTR OL LINKAGE , T O P HANDLE AND FUEL T ANK SUPPOR T MX1574 4 1 2 3 4 5 6 7 8 10 31 9 32 33 7 6 6 9 30 29 28 27 26 11 12 13 14 16 17 18 19 21 22 23 24 22 23 25 22 21 21 20 20 14 15[...]

  • Page 9

    Lower Control Li nkage, T op Handl e and Fuel T a nk Suppo r t - 7 LOWER CONTR OL LINKAGE , T O P HANDLE AND FUEL T ANK SUPPOR T NO TES Ref. No. P ar t No. Description Qty . 1 D32024 Strap , Fu el T a nk 2 2 D38036 Fuel T ank 1 3 D18097 Cap , Fuel T an k 1 4 D18144 Grommet, F uel Pick-Up 1 5 D18098 V alv e, Fuel Shu t-Off 1 6 D14103 Clamp, Fuel Lin[...]

  • Page 10

    T rans axles, P ar k Brake and Contro ls - 8 T RA NSAXLES, P ARK BRAKE AND CONTROLS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 29 30 9 32 33 34 35 36 27 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 13 26 19 9 18 31 28[...]

  • Page 11

    T rans axles, P ar k Brake and Contro ls - 9 T RA NSAXLES, P ARK BRAKE AND CONTROLS Ref. No. P ar t No. Description Qty . 1 D18388 Belt, T ransax le Dr ive 1 2 D38165 Clip , Spr i ng Retaine r 1 3 D38135 Spr ing 1 4 D33068 Brake Control 1 5 D38165 Clip , Wire Lock 1 6 D14114 W asher , 5/16 SAE Flat 6 7 D14145 Screw , 5/16-18x1 HH C 4 8 D35308 Brack[...]

  • Page 12

    ISO Hydraul ic Schema tic - 10 ISO HYDRAULIC SCHEMATIC MX1575 4 NO TE: Ri ght tr ansa xl e sho wn. A - Input Shaft B- P u m p B l o c k C - Bypa ss V alve D - Res ervoir/T ransaxl e Case E - Oil Filter (not serv iceable) F - Check V alve – Forwar d and Rever se G- M o t o r B l o c k H - Motor Output Shaft I - T ran sfer Pinio n J - T ransax le H[...]

  • Page 13

    Notes - 11 NO TES[...]

  • Page 14

    Engine and Related Components - 12 ENGINE AND RELATED C OMPONENTS MX1575 0 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 23 24 26 27 25 9 22 21[...]

  • Page 15

    Engine and Related Components - 13 ENGINE AND RELATED C OMPONENTS NO TES Ref. No. P ar t No. Description Qty . D18424 Engine, 15hp Recoil / K A W ASAKI (FH451-AS 14) D28114 Engine, 17hp Recoil / K A W ASAKI (FH500-BS 20) D18341 Engine, 17hp Electr ic St ar t / KAW ASA KI (FH500- AS21) * 1 Nut , M8x1. 25 1 * 2 Bracket, Muffler 1 * 3 Bolt, M8x1.25x20[...]

  • Page 16

    Electr ical and Related Com ponents – Manual Star t - 14 ELECTRICAL AND R ELATED COMPONENTS – MANUAL STAR T MX1574 9 15 20 2 1 3 1 2 3 1 2 3 4 5 19 18 17 6 7 8 16 14 12 10 11 9 13[...]

  • Page 17

    Electr ical and Related Com ponents – Manual Star t - 15 ELECTRICAL AND R ELATED COMPONENTS – MANUAL STAR T NO TES Ref. No. Ref. Loc. P ar t No. Descripti on Qty . 1 A, B, L D1423 3 Bolt, 1 0-24x3/4 PHC S 6 2 A, B, L D38085 Switch, OPC 3 3 A, B, L D14124 Nut, 10- 24 6 4 C D38005 Switch, B lade Clutch 1 5 D D18090 Switch Assembly , Ig nition 1 6[...]

  • Page 18

    Electr ical and Related Com ponent s – Electr ic S tar t - 16 ELECTRICAL AND R ELATED COMPONENTS – ELECTRIC STAR T MX1574 8 2 1 3 4 5 3 2 1 6 7 8 9 10 11 12 13 21 6 8 11 12 13 1 3 2 14 15 16 17 18 19 20 18 7 8 22 6[...]

  • Page 19

    Electr ical and Related Com ponent s – Electr ic S tar t - 17 ELECTRICAL AND R ELATED COMPONENTS – ELECTRIC STAR T NO TES Ref. No. Ref. Loc. P ar t No. Descripti on Qty . 1 A, B, M D1423 3 Bolt, 1 0-24x3/4 6 2 A, B, M D38085 Switch, OPC 3 3 A, B, M D14124 Nut, 10- 24 6 4 C D38005 Switch, B lade Clutch 1 5 D D18091 Switch Assembly , Ig nition 1 [...]

  • Page 20

    Manual Star t Logic Ch ar t - 18 MANUAL STAR T LOGIC CHAR T MX1575 3[...]

  • Page 21

    Electr ic Star t Logic Char t - 19 ELECTRIC STAR T LOGIC CHAR T MX1575 1[...]

  • Page 22

    F ront Caster A ssembly - 20 FR ONT CASTER ASSEMBL Y MX1574 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3 12 13 4[...]

  • Page 23

    F ront Caster A ssembly - 21 FR ONT CASTER ASSEMBL Y NO TES Ref. No. P ar t No. Description Qty . 1 D18058 Grease Z erk 1 2 D18057 Pin, Qu ick Lock 1 3 D18002 Spacer , 1/2 " Slotted 6 4 D18076 Bush ing, Caste r 2 5 GD A10105 Brack et, Caster Weldment 1 6 D13008 Bush ing 1 7 D15030 Y oke, Caster Weldment 1 8 D14045 Nut, 1/2-1 3 1 9 D14068 Bolt,[...]

  • Page 24

    36" Cutti ng Deck - 22 36" CUTTING DECK MX1574 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 30 27 31 32 33 34 35 36 37 38 39 40 2 38 31 27[...]

  • Page 25

    36" Cutti ng Deck - 23 36" CUTTING DECK Ref. No. P ar t No. Description Qty . 1 D38163 Belt 1 2 D24013 Locknut, 3/8-16 2 3 D14245 W asher 1 4 D18032 Pull e y Id ler 1 5 D13045 J-Hook 1 6 D14018 Bolt, 3/8-16 x2 -1 /4 HHCS 1 7 D14110 Bolt, 1/2-13 x1 -1 /4 HHCS 8 8 D14307 Nut, 1/2-1 3 Serrated Flan ge 8 9 D14282 Nut, 5/8-1 8 Blade B olt 2 10[...]

  • Page 26

    48" and 52 " Cutting D eck - 24 48" AND 52" CUTTIN G DEC K MX1574 1 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 9 13 18 6 13 7 22 9 12 11 8 9 13 17 18 15 16 18 19 21 13[...]

  • Page 27

    48" and 52 " Cutting D eck - 25 48" AND 52" CUTTIN G DEC K Ref. No. P ar t No. Description Qty . 1 D38162 Belt, Eng in e-to- Bl ade, 52" 1 1 D18007 Belt, Eng in e-to- Bl ade, 48" 1 2 D38163 Belt, Blade -to-Bl ade, 52" 1 2 D38131 Belt, Blade -to-Bl ade, 48" 1 3 D14282 Nut, 5/8-1 8 Blade B olt 3 4 D13055 Nut, P[...]

  • Page 28

    Decals - 26 DECALS MX1574 7 1 3 4 2 5 6 8 7 9 10 11 12 13 14 15 16 17[...]

  • Page 29

    Decals - 27 DECALS NO TES Ref. No. P ar t No. Description Qty . 1 D38039 36" 1 2 GDU10267 48" 1 3 GDU10268 52" 1 4 D38184 Engin e, Bypass, P ar k Brake 1 5 D18149 Console 1 6 D18021 Throttle Co ntrol, Console 1 7 TCU18143 15hp 1 8 TCU17402 17hp 1 9 TCU51336 Danger , Child 1 10 M131739 Danger , Blad e Contact 2 11 M137637 Dischar ge 1[...]

  • Page 30

    Notes - 28 NO TES[...]