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Gravely 08499200B manual

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  • Page 1

    P ar ts Man ual Models 985114 985117 985119 985307 985309 985311 985312 985313 P r ofessional 2-Wheel T ractor 08499200B 4/03 Supercedes 08499200,A Printed in USA[...]

  • Page 2

    2 T HE M ANUAL Bef ore you oper ate y our unit, carefully and completely read manuals supplied with the unit. The contents will provide y ou with an understanding of saf ety instructions and controls during nor mal operation and maintenance . F or your saf ety and the safety of others alw a ys read, understand, and f ollow all D ANGER, W ARNING, an[...]

  • Page 3

    3 M ODELS Model 985114 16 HP Briggs & Stratton, Electric Star t, 4 Speed, Steering Brakes Serial No. 000101 and up Model 985115 8.5 HP Robin, Electric Star t, 4 Speed Serial No. 000101 and up Model 985117 13.5 HP Robin, Electric Star t, 4 Speed, Steering Brakes Serial No. 000101 and up Model 985119 12.0 HP K ohler , Electric Star t, 4 Speed, St[...]

  • Page 4

    4 D ECALS Model 985114 Item P art No. Qty . Description 1 07717500 1 Decal, 2 Wheel Maintenance 2 077247 1 Decal, 2 Wheel Instr uctions 3 07724300 1 Decal, Instrument P anel-2 Wheel T ractor 4 021090 1 Decal, F orward-Rev erse 5 021091 1 Decal, Gear Shift 6 07740700 2 Decal, Gra v ely Prof essional 16 7 69201900 1 Decal Set Gra v ely Logo 17" [...]

  • Page 5

    5 D ECALS Model 985115, 117, 119, 307, 309, 311, 312, 313 Item P art No. Qty . Description 1 07717500 1 Decal, T wo Wheel Maintenance 2 68516300 1 Decal Set, 2 Wheel T ractor 3 07748300 1 Decal, P arking Brak e (117, 119, 309) 4 07740600 2 Decal, Prof essional 14 (117, 309, 311, 312) 07740500 2 Decal, Prof essional 8 (115, 307) 05359500 2 Decal, Pr[...]

  • Page 6

    6 F RAME Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 PH0391 1 2 3 4 5 6 7 8 9 10 11 12 13 5 14 15 16 14 3 17 18 19 20 21 17 22 23 24 11 25 11 26 27 28 29 30 14 31 32 33 11 34 35 36 37 38 39 40 11 25[...]

  • Page 7

    7 F RAME Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 1 040871 1 Hood 8 HP 2 05957900 2 Bolt-He x .38-16 x 1.50 Grade 5 3 06436200 4 W asher-Flat-Steel .406 x .812 x .065 4 034738 1 Bushing-Flange .515 x .750 x .745 x 1.00 5 06442800 2 W asher-Flat-Steel .656 x 1.31 x .095 6 05968100 1 Bolt-He x .625-11 x 2.0[...]

  • Page 8

    8 O PTIONAL W HEEL K ITS Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 1 012674 1 Wheel 7.71 x 1.25 2 018762 1 Tire 16 x 5W x 3 3 012673 1 Wheel-Disc 6.75 x 9.219 4 06529400 3 Nut-He x .38-16 5 06308800 3 W asher-Loc k .375 x .094 6 05959400 6 Bolt-He x .38-16 x .75 Grade 5 7 08742753 1 Hub-Wheel 8 022512 1 Bu[...]

  • Page 9

    9 G EAR S HIFT C ONTROL Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 1 06529600 1 Nut-Locking-Center .38-16 2 06535900 4 Nut-Jam .38-16 3 041614 1 Piv ot-Hand Le ver Left Hand 4 044139 1 Grip-Handle 5 041616 1 Handle-Control Right Hand 6 041615 1 Handle-Control Left Hand 7 106319 1 Bolt-He x .25-20 x .62 8 06[...]

  • Page 10

    10 PTO C ONTROL Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 1 010683 1 Handle-Rub ber Shifter 2 046798 1 Rod-Shifter 3 041042 1 Spring-T ension .041 x 1.25 x .50 4 06529600 1 Nut-Locking-Center .375-16 Gr ade 2 5 06436200 8 W asher-Flat-Steel .406 x .812 x .065 6 06529700 4 Nut-Locking-Center .250-20 Gr ade [...]

  • Page 11

    11 D IRECTION C ONTROL Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 1 05952500 2 Bolt-He x .25-20 x 1.50 Grade 5 2 06117900 1 Screw-Machine 6-32 x .75 3 041252 2 Knob-Handle Control 4 040601 1 Handle-Control Right Hand 5 040600 1 Handle-Control Left Hand 6 06437300 2 W asher-Flat-Steel .281 x .620 x .065 7 06[...]

  • Page 12

    12 S TEERING B RAKES Model 985114, 117, 119, 309 PH0221 1 2 3 4 5 6 7 8 9 10 11 12 13 11 14 15 16 17 18 19 20 21 22 21 23 6 24 24 6 25 26 27 28 29 31 24 6 23 24 6 32 33 34 35 36 37 38 36 39 40 41 41 42 20 30 6[...]

  • Page 13

    13 S TEERING B RAKES Model 985114, 117, 119, 309 Item Part No. Qty . Description 1 049731 1 Rod-Br ake Right Hand 2 06224200 1 Bolt-Round Head Square Neck .38-16 x 1.50 3 023391 1 Handle-P ar king Brak e 4 020775 3 W asher-Flat-Nylon .375 x .75 x .060 5 023394 1 W asher-Rubber .375 x .75 x .125 6 06436200 12 W asher-Flat-Steel .406 x .812 x .065 7 [...]

  • Page 14

    14 H ANDLEBARS Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 1 047162 1 W eldment-Handlebar 2 05958000 4 Bolt-He x .38-16 x 1.25 Grade 8 3 06529600 4 Nut-Locking-Center .375-16 4 08855200 2 Inser t-Handlebar PH0070 1 3 2 4[...]

  • Page 15

    15 R ANGE /D IFFERENTIAL L OCK C ONTROL - 4 S PEED Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 1 06529600 3 Nut-Locking-Center .375-16 Gr ade 2 2 06436200 11 W asher-Flat-Steel .406 x .812 x .065 3 06529700 4 Nut-Locking-Center .250-20 Gr ade 2 4 06437300 4 W asher-Flat-Steel .281 x .620 x .065 5 040637 2 Ca[...]

  • Page 16

    16 S WIFTAMATIC D IFFERENTIAL - 4 S PEED Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 1 06537900 2 Nut-Locking-J am-Nylon .75-10 2 06439000 2 W asher-Flat .812 x 1.50 x .135 3 022501 2 Spacer 1.008 x 1.377 x .509 4 05959400 8 Bolt-He x .38-16 x .75 Grade 5 5 022503 2 Plate , End 6 032050 2 Bearing-Ball 1.0 x [...]

  • Page 17

    17 S WIFTAMATIC D IFFERENTIAL - 4 S PEED Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 9 012707 1 W asher-Nut .63 x .875 x .062 10 006734 1 Bolt-He x .62-18 x .493 x 1.25 11 05947100 11 Bolt-He x .50-13 x 1 Grade 5 12 06307300 8 W asher-Lock .50 x .125 13 011156 1 Clutch, Stationar y 14 011632 1 Clutch, Shifti[...]

  • Page 18

    18 L OCKING D IFFERENTIAL - 2 S PEED Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 1 06537900 2 Nut-Locking-J am-Nylon .75-10 2 06439000 2 W asher-Flat .812 x 1.469 x .134 3 022501 2 Bushing-Slee ve 1.02 x 1.37 x 1.37 4 05959400 8 Bolt-He x .38-16 x .75 Grade 5 5 022503 2 Plate-End 6 032050 2 Bearing-Ball 1.0 [...]

  • Page 19

    19 L OCKING D IFFERENTIAL - 2 S PEED Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 10 006734 1 Bolt-He x .62-18 x .493 x 1.25 11 05947100 11 Bolt-He x .50-13 x 1 Grade 5 12 06307300 8 W asher-Locking .50 13 041064 1 Axle-Straight Diff erential Loc king 14 022506 2 Seal 1.188 x 2.000 x .250 15 041063 1 Clutch-S[...]

  • Page 20

    20 T RANSMISSION Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 1 2 3 4 5 6 7 17 PH0201 8 9 10 11 12 13 14 15 16 11 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 41 42 43 44 45 46 47 48 20 49 50 51 52 53 54 55 56 57 57 58 58 59 60 61 62 63 64 65 62 66 67 68 69 70 71 72 71 73 74 75 76 77 78[...]

  • Page 21

    21 T RANSMISSION Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 1 010628 1 T ransmission Housing 2 012645 1 Plate-Rear Thrust 3 011168 1 Assemb ly-Ring Gear & Bushing (Includes Item 2) 4 05947100 2 Bolt-He x .50-13 x 1 Grade 5 5 011169 1 Bushing-Slee ve 1.125 x 1.502 x 1.312 6 07051500 3 Nut-Locking .312-18[...]

  • Page 22

    22 T RANSMISSION Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 50 012654 1 Cone-Re v erse Gear 51 037820 1 Disk-F riction 52 044957 1 Assembly-Adv ance Casting 53 044947 1 Bushing-Flange 1.375 x 1.628 x .957 x 2.125 54 005056 1 Gask et-Attachment 55 05967900 6 Bolt-He x .31-18 x 3.25 Grade 8 56 044278 AR Assem[...]

  • Page 23

    23 T RANSMISSION (C ONT .) Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 1 05947900 4 Bolt-He x .25-20 x .50 Grade 5 2 012694 4 W asher-Flat-Steel .281 x 1.250 x .048 3 044485 1 Assemb ly-F orw ard Re v erse Le v er 4 05957200 2 Bolt-He x .31-18 x 2.00 Grade 5 5 06529800 4 Nut-Locking-Center .312-18 Gr ade 2 6[...]

  • Page 24

    24 F UEL AND E XHAUST S YSTEM - 8.5 HP R OBIN Model 985115, 307 1 2 3 4 5 6 7 6 8 9 10 11 12 12 13 13 38 37 14 15 16 17 18 19 20 21 22 23 24 25 26 24 27 26 24 25 40 39 31 36 28 29 30 32 33 34 35 PH0391[...]

  • Page 25

    25 F UEL AND E XHAUST S YSTEM - 8.5 HP R OBIN Model 985115, 307 Item Part No. Qty . Description 1 08575100 1 T ank,Gas with Cap 2 010640 2 Str ap-Fuel T ank 3 06220000 2 Bolt-Round Head Square Neck .25-20 x 1.75 4 06437300 5 W asher-Flat-Steel .281 x .620 x .065 5 06529700 4 Nut-Locking-Center .250-20 Gr ade 2 6 032045 2 Clamp-Hose 7 021134 2 Ft. G[...]

  • Page 26

    26 F UEL AND E XHAUST S YSTEM - 13.5 HP R OBIN /12.0 HP K OHLER Model 985117, 119, 309, 311, 312 PH0401 1 2 3 4 5 6 7 8 9 10 11 10 11 12 13 14 15 16 17 4 4 4 5 5 18 19 20 21 22 23 24 21 25 26 27 28 29 29 30 31 32 33 34 35 36 37 38 39 40 41 22 23 21 6 43 43 44 45 44 45 44 45 45 42 46 47[...]

  • Page 27

    27 F UEL AND E XHAUST S YSTEM - 13.5 HP R OBIN /12.0 HP K OHLER Model 985117, 119, 309, 311, 312 Item Part No. Qty . Description 1 08575100 1 T ank, Gas with Cap 2 010640 2 Strap-Fuel T ank 3 06220000 2 Bolt-Round Head Square Neck .25-20 x 1.75 4 06437300 5 W asher-Flat-Steel .281 x .620 x .065 5 06529700 4 Nut-Locking-Center .250-20 Grade 2 6 0320[...]

  • Page 28

    28 F UEL AND E XHAUST S YSTEM - 16HP B RIGGS AND S TRATTON Model 985114 PH0371 1 2 3 4 5 6 7 8 6 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 26 27 28 28 29 28 30 31 4 4 5 5 31 32 33 34 35 36 37 38 36[...]

  • Page 29

    29 F UEL AND E XHAUST S YSTEM - 16HP B RIGGS AND S TRATTON Model 985114 Item Part No. Qty . Description 1 08575100 1 T ank-Fuel, w/Cap-Black, 2-Wheel 2 010640 2 Str ap-Fuel T ank 3 06220000 2 Bolt-Round Head Square Neck .25-20 x 1.75 4 06437300 5 W asher-Flat-Steel .281 x .620 x .065 5 06529700 4 Nut-Locking-Center .250-20 Gr ade 2 6 032045 2 Clamp[...]

  • Page 30

    30 E LECTRICAL S YSTEM - E LECTRIC S TART Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 1 046822 2 Lev er 2 046823 2 Switch 3 08870200 2 Handle-Left Hand & Right Hand 4 06118300 4 Screw-Machine 10-24 x 1.50 5 06536000 3 Nut-Locking-Nylon 10-24 6 041634 12 Tie Wrap-Black 7 08594200 1 Harness-Steer ing Brak [...]

  • Page 31

    31 E LECTRICAL S YSTEM - E LECTRIC S TART Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 Item Part No. Qty . Description 11 051919 1 Switch-Interlock Closed (F orward/Re verse) 12 107354 2 Nut-Stamped .56-18 13 045842 1 K e y Chain 14 02460700 1 K ey Switch 15 045490 1 Cap-Ignition Switch 16 045489 1 Nut-P anel .562-24 17 03602300 1 Ignition [...]

  • Page 32

    32 C ONTINUITY D IAGRAM Model 985114, 115, 117, 119, 307, 309, 311, 312, 313 PH0421 OFF M G S2 B S1 A RU N M G S2 B S1 A ST ART M G S2 B S1 A Ke y Switch (115, 117, 119, 307, 309, 311, 312, 313) (03602300) DISENGA GED (button in) Handlebar and Steering Brake Switch (046823) 1 2 HAND ON HANDLE 1 2 HAND OFF HANDLE PT O Switc h (051918) ENA GED (butto[...]

  • Page 33

    33 W IRING D IAGRAM Model 985114 Item Part No. Qty . Description 1 08251900 1 Engine, Briggs and Stratton 16HP V T win H/S 2 045037 1 Fuse, 25 AMP 3 019223 1 Ignition Switch 4 038256 1 Hour Meter 5 041815 1 Cable 6 044766 1 Solenoid 7 02743300 1 Cable , Battery-T o-Solenoid 8 01554800 1 Batter y 9 09222700 1 Cable , Negativ e Battery 35" 10 03[...]

  • Page 34

    34 W IRING D IAGRAM Model 985115, 117, 307, 309, 311, 312 Item Part No. Qty . Description 1 08255700 1 Engine, Robin (115, 307) 08255800 1 Engine, Robin (117, 309, 311, 312) 2 00524600 1 Fuse 30 AMP 3 03602300 1 K ey Switch 4 038256 1 Hour Meter 5 02743300 1 Star t Cable 22" 6 044766 1 Solenoid 7 02727200 1 Star ter Cable 13" - Battery to[...]

  • Page 35

    35 W IRING D IAGRAM Model 985119 Item Part No. Qty . Description 1 08269400 1 Engine, K ohler Command Pro CS12ST (119) 2 00524700 1 Fuse 15 AMP 3 00580600 1 Fuse 20 AMP 4 03602300 1 K ey Switch 5 038256 1 Hour Meter 6 02743300 1 Star t Cable 22" 7 01554800 1 Batter y 8 09222700 1 Cable, Negativ e Batter y 35" 9 03081700 1 Molded Diode Plu[...]

  • Page 36

    GRA VEL Y A Division of Ariens Company 655 West Ryan Str eet P .O. Box 157 Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407 www .gravely .com[...]